Bestop 41409 User manual

41409/41410 pg 1
0103 Rev. A
Hitch Rack Bracket
Installation Instructions
WARNING
For: 2" Receiver Hitch Part Number: 41409
1 1/4" Receiver Hitch Part Number: 41410
This product is designed to enhance the appearance of the
vehicle. Do not rely in any way on the components of this
producttocontainoccupantswithinthevehicle,ortoprotect
against injury or death in the event of an accident. Never
operate vehicle in excess of manufacturer’s specifications.
WEAR SEAT BELTS AT ALL TIMES
Read and follow, precisely, all installation instructions pro-
vided when installing this product. Failure to do so could
place occupants of the vehicle in a potentially dangerous
situation. After installing or reinstalling, check to make sure
it has been properly installed.

41409/41410 pg 2
0103 Rev. A
Parts List and Hardware Identification
Installation
Step One
Attach Rear Gussets to Extension.
Orient the extension so the sides with holes in them
are vertical. Place a 378.30 and 378.31 Gusset on
each side of the Extension aligned with the 5/16" hole
that is closest to the end. The small flange on the
Gusset near the round hole should lie on top of the
Extension. The flange that runs the length of the
Gusset should point away from the Extension. Attach
both Gussets to the Extension using one 5/16 x 3 Hex
Bolt, Lock Washer, Hex Nut and two Backing Plates.
The Backing Plates should be positioned flat against
the Gusset on each side of the Extension. Tighten the
assembly securely.
378.30 Rt.
Rear Gusset
2" Extension (41409 Only),
Qty - 1, Part Number 378.24
5/16 x 3 Hex Bolt, Qty - 2, Part Number 378.60
5/16 Hex Nut, Qty - 2,
Part Number 130.02
5/16 Lock Washer, Qty - 2,
Part Number 312.24
1/4" x 1/2" Hex Bolt, Qty - 4,
Part Number 116.64
1/4" Lock Washer, Qty -
4, Part Number 151.80
1/2" x 1" Hex Bolt, Qty - 1, Part Number 378.58
7/16 Flat Washer, Qty - 1, Part Number 117.28
Backing Plate, Qty - 4,
Part Number 378.43
1.25" Extension (41410 Only),
Qty - 1, Part Number 378.25
Gusset - Rt. Rear/Lt. Front,
Qty - 2, Part Number 378.30
Tools Needed
7/16 Wrench
1/2" Wrench
Adjustable Wrench
Safety Glasses
Gusset - Lt. Rear/Rt. Front,
Qty - 2, Part Number 378.31
41444 Universal Rack Tray
(Sold Separately), Qty - 1
Extension
378.31 Lt.
Rear Gusset
Backing Plate
Backing Plate
5/16 x 3" Hex Bolt
5/16 Lock Washer
5/16 Hex Nut

41409/41410 pg 3
0103 Rev. A
Step Two
Attach Front Gussets to Extension
Position the remaining Gussets on each side of
the 5/16" hole that is near the middle of the
Extension. The small flange on the Gusset that is
next to the round hole should lie on top of the
Extension. The flange that runs the length of the
Gusset should point towards receiver end of the
Extension which has the large hitch pin hole in it.
Attach both Gussets to the Extension using one 5/
16 x 3 Hex Bolt, Lock Washer, Hex Nut and two
Backing Plates. The Backing Plates should be
positioned flat against the Gusset on each side of
the Extension. Tighten the assembly securely. 378.30 Lt.
Front Gusset
Extension
378.31 Rt.
Front Gusset
Backing
Plate
Backing Plate
5/16 x 3" Hex Bolt
5/16 Lock
Washer
5/16 Hex
Nut
Step Three
Attach Universal Rack Tray to Extension
Assembly
Turn the Universal Rack Tray upside down
and align the slots in the Gussets with the
threaded inserts that are located on the long
side of the Rack Tray. Attach the bracket
assembly to the Rack Tray with four 1/4" x
1/2" Hex Bolts and 1/4" Lock Washers.
Tighten the fasteners securely. Be careful
not to strip the inserts.
Universal Rack Tray
1/4" x 1/2" Hex Bolt
1/4" Lock Washer
1/4" x 1/2" Hex Bolt
1/4" Lock Washer
1/4" x 1/2" Hex Bolt
1/4" Lock Washer
1/4" x 1/2" Hex
Bolt
1/4" Lock Washer
Extension

41409/41410 pg 4
0103 Rev. A
Step Four
Install Tray Assembly
Turn the Tray Assembly right side up and slide the end of the Extension into the receiver hitch of the vehicle.
Align the threaded hole in the Extension with the hitch pin hole in the receiver hitch. Insert the 1/2 x 1" Hex Bolt
with 7/16" Flat Washer through the hole in the hitch and tighten securely into the threaded hole in the Extension.
LIMITED WARRANTY
We warrant our product to be free from defects in material and workmanship, for terms specified below, provided there has been normal use and proper maintenance. This warranty applies to the original purchaser
only. All remedies under this warranty are limited to the repair or replacement of any item or items found by the factory to be defective within the time period specified.
If you have a warranty claim, first you must call our factory at the number below for instructions. You must retain proof of purchase and submit a copy with any items returned for warranty work. Upon completion of
warranty work, if any, we will return the repaired or replaced item or items to you freight prepaid. Damage to our products caused by accidents, fire, vandalism, negligence, misinstallation, misuse, Acts of God, or by
defective parts not manufactured by us, is not covered under this warranty.
THE WARRANTY TIME PERIOD IS AS FOLLOWS: ALL “HARD GOODS” MANUFACTURED BY OUR COMPANY (USING PRIMARILY VINYLS, PLASTICS, AND/OR FOAM): ONE YEAR FROM DATE OF PURCHASE.
ANY IMPLIED WARRANTIES OF MERCHANTABILITY AND/OR FITNESS FOR A PARTICULAR PURPOSE CREATED HEREBY ARE LIMITED IN DURATION TO THE SAME DURATION AND SCOPE AS THE EXPRESS
WRITTEN WARRANTY. OUR COMPANY SHALL NOT BE LIABLE FOR ANY INCIDENTAL OR CONSEQUENTIAL DAMAGE.
Some states do not allow limitations on how long an implied warranty lasts, or the exclusion or limitation of incidental or consequential damages, so the above limitations or exclusions may not apply to you.
This warranty gives you specific legal rights, and you may also have other rights which vary from state to state.
For further information or request for warranty work, please contact: Bestop Inc.
Customer Service
[phone]
[phone]
Do not load the tray with more than
200 evenly distributed Pounds. Be
careful when operating the vehicle
because the loaded tray may effect
handling. Remember that the tray
extends beyond the rear bumper
when backing.
Caution
Receiver Hitch
Extension
1/2" x 1" Hex Bolt and
7/16" Flat Washer