Bike-Lift Master 504 User manual

Operating Manual Nr. 057-2-6-0014-R0 Page 1
Version 2021
EN
European Communities
Use and Maintenance Manual
Scissor lifting platform
Master 504
Model
Version

MA506
-
002
COMPRESSED AIR
P
U
MP

MA506
-
003
ELECTRO
-
HYDRAULIC
P
U
MP

M
A
506
-
004/R
ELE
C
TRONIC
WITH
REMOT
E CONTROL
Bike-Lift EUROPE s.r.l.
via Don Milani, 40/42
43012 Sanguinaro di Fontanellato PARMA) – Italy
Web site: www.bikelifteurope.it
E-mail: [e-mail]

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Summary
1 Infor ation section ............................................................................................................................. 4
1.1 Preface ............................................................................................................................................... 4
1.2 Prohibitions ....................................................................................................................................... 5
1.3 Warranty ............................................................................................................................................ 5
1.3.1 Warranty conditions .................................................................................................................. 5
1.3.2 Insurance ................................................................................................................................... 5
1.4 Manufacturer identification .............................................................................................................. 6
1.5 Technical assistance and spare parts ................................................................................................ 6
1.6 EC Declaration of confor ity ............................................................................................................ 7
1.7 Nor ative references ........................................................................................................................ 8
1.8 Legend key ......................................................................................................................................... 9
2 Machine description ................................................................................................................... 10
2.1 Machine na e ................................................................................................................................. 10
2.2 Machine identification ..................................................................................................................... 10
2.3 Machine description ........................................................................................................................ 11
2.4 Intended use .................................................................................................................................... 12
2.5 Technical specifications ................................................................................................................... 13
2.5.1 MASTER 504............................................................................................................................. 13
3 Safety section .................................................................................................................................... 14
3.1 Environ ental working values ........................................................................................................ 14
3.2 Sound level ...................................................................................................................................... 14
3.3 Residual risks ................................................................................................................................... 14
3.4 Operator protections ....................................................................................................................... 15
3.5 Safety syste s ................................................................................................................................. 15
3.6 Pictogra s ...................................................................................................................................... 17
4 Transport and handling section .................................................................................................... 18
4.1 Transport, handling, storage ........................................................................................................... 18
4.2 Packaging and transport .................................................................................................................. 18
4.3 Unloading and handling ................................................................................................................... 18
4.4 Goods receipt and checks ................................................................................................................ 19
4.5 Storage ............................................................................................................................................. 19
5 Installation section ......................................................................................................................... 20
5.1 Run-up ra p asse bly .................................................................................................................. 21
5.2 Power supply ................................................................................................................................... 22

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5.3 Co issioning ................................................................................................................................ 22
6 Dis antling/scrapping section ...................................................................................................... 23
6.1 Dis antling ...................................................................................................................................... 23
6.2 Mechanical dis antling ................................................................................................................... 23
6.3 Scrapping ......................................................................................................................................... 23
7 Operation section ........................................................................................................................... 24
7.1 Loading operations .......................................................................................................................... 24
7.2 Unloading operations .................................................................................................................... 25
7.3 Lifting types ..................................................................................................................................... 25
7.3.1 COMPRESSED AIR PUMP – ite code -002 ............................................................................. 25
7.3.2 ELECTRO-HYDRAULIC PUMP – ite code -003 ........................................................................ 25
7.3.3 ELECTRONIC WITH REMOTE CONTROL – ite code 004/R ..................................................... 26
8 Maintenance section ...................................................................................................................... 27
8.1 Lubrication ....................................................................................................................................... 27
8.2 Bleeding of the hydraulic circuit ...................................................................................................... 27
8.3 Piston replace ent.......................................................................................................................... 28
8.4 Cleaning ........................................................................................................................................... 29
8.4.1 Initial cleaning .......................................................................................................................... 29
8.4.2 General cleaning of the achine ............................................................................................. 29
8.4.3 Cleaning of work areas ............................................................................................................ 30
8.5 Faults and re edies ........................................................................................................................ 30
8.5.1 AIR PUMP ................................................................................................................................. 31
8.5.2 ELECTRIC PUMP ...................................................................................................................... 32
9 Accessories ...................................................................................................................................... 34
SPARES – TECHNICAL DRAWINGS ................................................................................................................. 35
9.1 MASTER 504 .................................................................................................................................... 36

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1 Information section
1.1 Preface
The European Communities EC) Use and Maintenance Manual is a document issued by Bike-
Lift Europe s.r.l. as an integral part of the machine.
The purpose of this publication is to provide the operator with efficient and safe instructions
regarding the use and maintenance.
This Manual must be read entirely before starting any operation concerning the
installation, use, maintenance and putting out of service of the machine.
Therefore, it is necessary to be kept intact over time.
In order to properly store the Manual, it is recommended to:
 Use the Manual without deteriorating it;
 Do not remove, add, change or rewrite any part of the Manual; any modifications must
be made only by Bike-Lift Europe s.r.l.;
 Keep the Manual in areas protected against humidity in order not to compromise its
durability over time;
 Deliver the Manual to any other user or subsequent owner of the machine.
Workers in charge of using this machine must have all the necessary information
and must receive proper training.
The Manual and relative documentation are confidential by law with the prohibition of
reproduction or transmission to third parties without receiving the explicit authorization of the
Manufacturer.
As a partial exception to the above mentioned, a copy of this Manual kept in the vicinity of the
machine is allowed for prompt reference, in case the original document is stored in a different
place, in order to guarantee better keeping over time.
Drawings, data and specifications contained in this Manual can be modified at any time by the
company, without prior notice.
In case of significant changes of the machine due to the installation of new parts, Bike-Lift
Europe s.r.l. will compile an updated Manual which will be sent to the Customer together with
the purchased part.

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1.2 Pr hibiti ns
The installation, use, maintenance and putting out of service of the device with means,
objects, actions and anything else not provided for in this Manual is considered improper
and, therefore, the Manufacturer declines all responsibility for the consequences which
may occur regarding people, animals and objects.
It is expressly FORBIDDEN to use the machine by operators who do not know the
regulation and procedures described in the Manual and by unauthorised people
hereinafter referred to as ‘non-operators’).
It is also forbidden the use of the machine by children and non-operators or children
must not stand near the machine during all phases of the machine's life.
The putting out of service of the protection systems or anything else provided by the
Manufacturer to protect the operators is the sole responsibility of the Purchaser or the
machine's User.
Any mechanical, electrical or functional change of the machine not provided for in this
Manual) regarding the control systems, the logic of controls, the circuits present, and the
safety systems is prohibited without the prior written authorization of the Manufacturer.
1.3 Warranty
Bike-Lift Europe s.r.l. will not be held responsible for inconveniences, breakages, accidents,
etc. due to lack of knowledge or failure to apply the procedures specified in this Manual. The
same applies to the execution of modifications, changes or for the installation of accessories
not previously authorised.
1.3.1 Warranty c nditi ns
Bike-Lift guarantees its products for 12 months, except for the commercial components which
are guaranteed by the manufacturers.
All worn parts are excluded from the warranty.
The warranty is limited to the replacement, ex-works Bike-Lift Europe, of those parts which are
recognised as defective by Bike-Lift Europe due to a material or manufacturing defect and do
not include labour or travel expenses required for their replacement.
The recognition of the warranty is void if the anomaly is due to an inappropriate use of the
product, if the installation was not carried out according to the provisions of the company or if
non-genuine parts were installed.
It also becomes void if the product has been submitted to performances exceeding those
indicated by Bike-Lift Europe s.r.l.
1.3.2 Insurance
All Bike-Lift products are insured with a Recurring Card Payment RCP) policy with a
price ceiling of €3,000,000. Damages caused by negligence or tampering are excluded.

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1.4 Manufacturer identificati n
Bike-Lift EUROPE s.r.l. via Don Milani, 40/42, 43012 Sanguinaro di Fontanellato PARMA) –
Italy
Website: www.bikelifteurope.it E-mail: [email protected]
Tel: [phone] Fax: [phone]
1.5 Technical assistance and spare parts
To order spare parts, it is recommended to specify exactly the following data:
 Model and serial number of the machine;
 Code number and part name;
 Required quantity;
 Shipping means, address and telephone number;
For replacements use only genuine spare parts.
Do not wait until the components are completely worn before replacing them.
CAUTION: THE RECIPIENT WILL BE CHARGED FOR THE REPLACEMENT
TOGETHER WITH THE SHIPPING COSTS.
We recommend that you always contact Bike-Lift Europe s.r.l. for all those assistance and
maintenance operations which are not described or indicated in this Manual.

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1.6 EC Declarati n f c nf rmity
(Annex II, part 1, section A of directive 2006/42/EC)
Manufacturer:
Company: ike-Lift EUROPE S.r.l.
Address: Via Don Milani, 40/42 - 43012 Sanguinaro di Fontanellato (PR) - Italy
Declares under its sole responsibility that the machine:
Designation: MASTER 504 Lifting platform
Model: MA504-002
Serial number:
Year:
Function: Lifting of motorcycles for vehicle maintenance operations
Complies with the essential safety requirements of the following Directive:
 2006/ 2/EC – Machineries Directive
Complies with the requirements of the following Harmonized Standards:
 UNI EN ISO 12100:2010 - Safety of machinery - General principles of design - Risk assessment
and risk reduction
 UNI EN 1 93:2010 – Lifts for vehicles
Person authorized to prepare the Technical Sheet:
Name: Alessandro Tozzi
Address: Via Don Milani, 40/42 - 43012 Sanguinaro di Fontanellato (PR) - Italy
Alessandro Tozzi
Legal Representative

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1.7 N rmative references
The machine is identified by the European Communities CE) marking drawn up according to
the specifications of the Machinery Directive 2006/42/EC and subsequent updates.
Reference Title
2006/42/EC Machinery Safety Directive
2014/30/EC Electromagnetic Compatibility Directive EMC)
2014/35/EU Low-Voltage Directive LVD)
EN ISO 12100 2010) Safety of machinery - General principles of design - Risk
Assessment and risk reduction.
UNI EN 349 1993+A1:
2008)
Safety of machinery - Minimum spaces to avoid the crushing
of body parts.
UNI EN ISO 13850 2008) Safety of machinery - Emergency shutdown - Design
Principles.
EN 1493 2010) European standard on vehicle lifting platforms
EN 60204-1 2016)
Directive on the state of the art for the design and
construction of electrical equipment of machines,
including switchboards connected to the machines.
EN 982 2009)
Safety of machinery - Safety requirements related to systems
and their components for hydraulic fluid and pneumatic
transmissions - Hydraulic fluid
CNR UNI 10011-88 Standard on steel constructions

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1.8 Legend key
LIFTING PLATFORM: hydraulic/electric/pneumatic scissor handling system for the
maintenance and repair of motorcycles and scooters. The specific identification of the lifting
platform is indicated on the cover.
OPERATOR: In compliance with Directive 2006/42/EC and subsequent updates, it is
specified that the term ‘operator’ means the person s) in charge of installing, operating,
adjusting and cleaning the lifting platform. The maintenance and repair operations of the
lifting platform are the responsibility of experienced personnel.
SYMBOLS MEANING
Yellow triangle pictogram generally indicates a Warning /Risk, e.g. risk of high
temperatures, risk of crushing the hands, etc.
BLUE round pictogram generally indicates an obligation, for example the obligation to
wear certain Person Protective Equipment PPE), e.g. goggles or the obligation to
read the User Manual.
Round red Prohibition pictogram indicates in general a Prohibition, for example,
person access prohibition, prohibition of hand access while the vehicle is moving.
Indicates that the operation can be performed by specialised personnel authorised by
the Employer.
Particular importance indication which requires attention.
Specifies an operation which can only be performed by trained personnel, or after
having read and consulted specific operating instructions.

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2 Machine description
2.1 Machine name
Scissor lifting platform for the maintenance and repair of motorcycles and scooters with a
maximum capacity of 500 kg.
The handling of the Bike-Lift lifting platforms can be done through one of the following
systems:
- hydraulic pedal system;
- compressed air system;
- electro-hydraulic system;
- electronic system with remote control.
This Manual refers to the model of lifting platform indicated on the cover
2.2 Machine identificati n
The identification data of the machine are indicated on the plate placed on the chassis and
shown in the attached declaration of conformity.
Refer to these details for ordering spare parts and for any contact with the Manufacturer.
It is absolutely forbidden for the user to remove or alter this plate. Any modification or
removal of the plate will void any warranty.
The machines can be subject to updates or small aesthetic changes and therefore have
different details than those shown, without prejudice to the descriptions and procedures
contained in this Manual.
Figure 1 – Example of a plate affixed to t e mac ine

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2.3 Machine descripti n
The machine known as M t rbike Lifting Platf rm is a suitable equipment to support
motorcycles during the maintenance and repair phase in a comfortable and safe way.
The basic parts of the lifting platform see
Figure 2 ) are:
Figure 2 –M del f a lifting platf rm
- an elevating work platform red);
- a base which can be anchored to the ground blue);
- a scissor lift system consisting of two crossed X-shaped legs green) handled by a
hydraulic cylinder equipped with a parachute valve.
The fall protection system shown in yellow in the following figure) consists of:

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a mobile anchoring bar with automatic
coupling which prevents the accidental
descent of the movable surface.
a mechanical safety system consisting of two
toothed bars firmly welded to the base
2.4 Intended use
Disseminate the instructions described in this chapter to all personnel
involved in the preparation and use of the machine.
The machine is intended for lifting motorcycles for maintenance purposes.
The machine has been designed and built for the specified use; a different use and
non-compliance with the technical parameters set by the Manufacturer may be
dangerous for the operators.
It can be used in mechanical motorcycles repair shops both for the mechanical part and
for the bodywork.
Any other use different from the one indicated is to be considered as not
planned and may cause damage to the machine and operators. It is therefore
FORBIDDEN .
The machine must always be operated by only one operator.
The operator must always work in proper lighting conditions and wear clothes and
protections appropriate to the performed task daily activity of a mechanical workshop).
The working position of the operator during the ascent and descent phases is in the area
around the machine at the safety distance allowed by the cable length of the control
panel.
It is strictly forbidden to lift motorcycles while leaning on the side
kickstand.
Do not try to lift motor vehicles weighing more than the maximum capacity
of the platform.
Do not try to lift four-wheeled vehicles using two lifting platforms placed
side by side.
Do not stand under the motorcycle when lifted on a “gate” version lift.

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2.5 Technical specificati ns
2.5.1 MASTER 504
see exploded view attached to this Manual)
VERTICAL SCISSOR LIFTING PLATFORM - MASTER 504
PARAMETER VALUE
Maximum load capacity 500 kg
Maximum height 130 cm
Minimum height 19 cm
Safety locking positions 8
Lifting tabletop size 210x75 cm
Side wings size 210x8.5 cm
Overall dimensions of the lifting platform 210x92 cm
GATE panel size 60x36 cm
Run-up ramp size 70x50 cm
Total space occupied by the lift 220x92 cm
Weight 250 kg
The following additional data are available depending on the type of handling:
2.5.1.1 MASTER 504 GATE – MA504-002
AIR PUMP AIR-HYDRAULIC)
PARAMETER VALUE
Air pressure 7-10 Bar
Air consumption 300 Lt/Min.
2.5.1.2 MASTER 504 GATE – MA504-003
ELECTRO-HYDRAULIC CONTROL UNIT
PARAMETER VALUE
Available power supplies
230Volt- 50Hz Europe
200Volt-50/60Hz Japan
110Volt-60Hz USA
Power 1,1 kW
Available controls Series button panel

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3 Safety section
3.1 Envir nmental w rking values
The usage environment of the machine must be well lit, it must not present explosion
hazards of any kind and must be protected from atmospheric precipitations.
The machine works properly within the following values:
 Ambient temperature between 5°and 40°C;
 Ambient humidity between 30% and 90% without condensation;
STORAGE: if the machine has been unpacked, store it in a closed space protected from
bad weather conditions.
3.2 S und level
During the normal conditions of use some measurements were made at the workplace
and around the machine at a distance of 1 mt. and at 1.6 mt height above the ground.
The survey was carried out with a sound level meter, complying with IEC 651 standard,
class 1 and the result of the assessment was lower than the minimum limit of action
required by the regulations in force.
3.3 Residual risks
The use of the lifting platform is absolute prerogative of
professional operators and specialized technicians, in compliance
with the requirements of Machinery Directive 2006/42/EC and
subsequent updates.
Operators must be in full possession of all physical and mental abilities during the
performance of their tasks on the machine; they must not, for example, be under the influence
of sedatives, drugs or alcohol.
Before carrying out their work, operators must be perfectly aware of
the position and operation of all the controls and specifications of the
machine indicated in the ‘EC Use and Maintenance Manual’.
It is forbidden to use the lifting platform for a purpose other than that provided by the
Manufacturer.
Always pay attention to the danger and/or warning signs placed on the machine or in
adjacent areas.
The machine must always be operated by only one operator
placed at the safety distance allowed by the cable length of the
control panel .
The operators standing areas must always be kept clean and free of any oily residues to allow
an easy and safe passage.
i

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The putting out of service of the protection and safety devices for protecting the
operators is the sole responsibility of the Purchaser or the machine End user.
Finally, we remind you that the handling, installation, use, maintenance and putting out of
service of the machine represent a source of danger if these operations are not performed in
compliance with the requirements of this Manual or without the necessary caution and
attention required.
Further details on Risk assessment can be requested to the Manufacturer).
3.4 Operat r pr tecti ns
Before starting any kind of activity on the motorcycle lifting platform,
the operator must wear appropriate PPE, such as wear and safety
footwear.
Always wear work clothing normally used in daily activities of a
mechanical workshop .
3.5 Safety systems
The machine is equipped with a mechanical safety device Figure 3 ) consisting in a
mechanical safety bar to position the platform at the working height, with lower stroke
limitation made by lock blocks welded to the lower base.
Figure 3 – Mechanical st p system
mobile anchoring bar with automatic coupling which
prevents the accidental descent of the mobile
surface.
mechanical safety system composed of two toothed
bars firmly welded to the base

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The lifting piston has a parachute valve which locks the cylinder in case the oil cable is
blanked.
ALWAYS keep the mechanical l ck h ked during work, in order to weigh
down the weight of the structure and of the vehicle standing on it also on the
toothed bars at the base.
During the use of the lifting platform it is very important to pay the utmost attention to the
ascent and descent manoeuvres. During the ascent/descent phase the operator is required to
distance from the lifting platform according to the length allowed by the control panel cable.
The personnel who are not in charge of using the lift must not pass or stand in the operating
area of the motorcycle lifting platform.
The machine must always be operated by only one operator.
Once the motorcycle is loaded on the lifting platform, place it in a vice or use the
rear kickstand, then fasten it firmly to the openings and the wheel lock by using a
belt. .
GIVEN THE CAPACITY VALUE INDICATED ON THE PLATE:
Do not exceed the load capacity of the lifting platform;
Use it only to lift objects;
Do not modify the lifting platform;
The load must always remain firm and stable.
In order to make the machine safe during the ascent phase:
1- Let the anchoring bar move freely around the perimeter of the toothed bar on
the base;
2- When the selected position is reached, leave the bar uncoupled; this will act as a
mechanical stop in case of an uncontrolled fall of the platform.
In order to make the machine safe during the descent phase:
1- Hook the anchoring bar to the appropriate lock in order not to hinder the
correct descent of the lifting platform;
2- If the lift is brought to the lower stroke therefore in a position of minimum
height) the bar will automatically release to allow the ascent; otherwise, select the
chosen position to hook the bar which will act as a mechanical stop in case of an
uncontrolled fall of the structure .

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3.6 Pict grams
Danger of crushing hands with the lifting platform arms.
When the platform is at the desired height, insert the locking bar to prevent it
from falling down accidentally.
Load the motorcycle only when the platform is completely lowered.
Before lifting it, make sure that nothing is supported by the ramp.
Do not lean the rear wheel of the motorcycle on the ramp during and after
lifting.

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4 Transport and handling section
4.1 Transp rt, handling, st rage
CAUTION : Disseminate the instructions described in this chapter to all
personnel involved in the Transport and handling of the machine.
For safety reasons, the moving parts must be locked before transport.
4.2 Packaging and transp rt
The machine is packed for transport directly by the Manufacturer.
It is supplied with a cardboard box and two wooden sleepers 10 cm high) fixed under
the lifting platform with dedicated screws. In addition to the lifting platform, the package
also contains the wheel stop tube Figure 4 , [1]).
Figure 4 – Lifting platf rm m del
The machine is delivered tested and in perfect conditions.
4.3 Unl ading and handling
All lifting and unloading operations must be carried out in compliance with current safety
regulations.
The cardboard and wooden packaging must be lifted using a forklift truck, by inserting
the forks inside the wooden supports.
1

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It is recommended that the unloading or handling operations be carried out
with a forklift truck by a single Operator equipped with workshop gloves,
safety footwear and protective helmet, as required by current regulations.
This operator must pay the utmost attention to all Transport phases.
Do not allow any other person to stand in the operation area of the forklift
truck in order to prevent the accidental fall of the boxes.
In any case, the utmost attention must be paid to the vehicles and people in transit during the
entire unloading phase.
Make sure there are not many holes in the floor or on the high slope ramps for the vehicle
used, in relation to the load carried; always proceed at low speed with the means of
Transport.
The unloading from the wooden pallet of the cardboard packaging containing the lifting
bench, to be carried out manually by no less than four operators equipped with workshop
gloves, must be done near the location where the machine will be installed.
4.4 G ds receipt and checks
The packaging is made of suitable material and is carried out by expert personnel, but during
the journey it may get deteriorated or damaged.
Upon receipt of the machine, immediately check if the packages are clearly damaged. If this is
the case, accept the goods with reserve, by making photographic evidence of any damage.
Open the box by cutting the clips and the closing adhesive tape.
Make sure all the material shown on the delivery note is actually present.
Make sure the parts of the machine have not been damaged during Transport and notify,
within 5 days of receipt, any damage to the Carrier by REGISTERED LETTER and notify Bike-
Lift Europe s.r.l.), by presenting photographically documented evidence.
4.5 St rage
Before being unpacked and installed, the machine must be stored in a suitable
environment in order not to alter its operation.
 Store the packed machine in a closed or covered area above the ground by using
sleepers or similar objects.
 Room temperature and humidity: -5°/75 ° C Relative humidity between 30% and 90%.
 Do not overturn the packaging.
 If the machine is stored without packaging, it must be positioned firmly on wooden
sleepers and covered with a cloth.
 Do not stack anything on the machine.

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5 Installation section
The machine must be installed in compliance with the safety regulations and instructions
included in this chapter.
CAUTION: COMPLETELY remove the wooden sleepers located under the
lifting platform by removing the fixing screws before using the machine.
The machine does not need a basis but requires a flat and horizontal floor. The floor must be
able to support a minimum weight of 500 kg/m
2
.
The motorcycle lifting platform must be placed in such a way as to allow the operator to easily
repair the motorcycles.
The lifting platform must therefore be installed by taking into account the minimum distances
from walls or other possible boundaries boundaries are imaginary lines which delimit the
work or safety areas of other machines or structures).
The ascent/descent ramp must be positioned so that the bike can be easily lifted. The ramp
must not be directed towards an obstacle which is too close to the motorcycle lifting platform.
CAUTION: It is absolutely forbidden to position the lifting platform on
bumpy or inclined ground.
Bring the machine to the place of installation by using a mechanical lift, unpack it and place it
in the chosen area.
To install the machine, fix it to the floor with 4 dowels M1O x 100 mm, using the appropriate
holes used to fix the sleepers).