Bike-Lift Kodiak 500 User manual

It is absolutely forbidden to stand and/or work under the lifted vehicle.
Operating manual No. 057-2-6-0007-R0 Page 1
Version 2017
EN
EC Use and Maintenance Manual
Scissor lifting platform
Kodiak 500
Model
Version

KD
-
001
FOOT UM

KD
-
002
COM RESSED AIR UM

KD
-
003
ELECTRO
-
HYDRAULIC UM

KD
-
004/R
ELECTRONIC WITH REMOTE CONTROL
Bike-Lift EUROPE s.r.l.
via Don Milani, 40/42
43012 anguinaro di Fontanellato (PARMA) – Italy
Website: www.bikelifteurope.it
E-mail: [e-mail]

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Summary
1 Information section ............................................................................................................................. 4
1.1 reface ............................................................................................................................................... 4
1.2 rohibitions ....................................................................................................................................... 5
1.3 Warranty ............................................................................................................................................ 5
1.3.1 Warranty conditions .................................................................................................................. 5
1.3.2 Insurance ................................................................................................................................... 5
1.4 Manufacturer identification .............................................................................................................. 6
1.5 Technical assistance and spare parts ................................................................................................ 6
1.6 EC Declaration of conformity ............................................................................................................ 7
1.7 Normative references ........................................................................................................................ 8
1.8 Key ..................................................................................................................................................... 9
2 Machine description ................................................................................................................... 10
2.1 Machine name ................................................................................................................................. 10
2.2 Machine identification ..................................................................................................................... 10
2.3 Machine description ........................................................................................................................ 11
2.4 Intended use .................................................................................................................................... 11
2.5 Technical specifications ................................................................................................................... 13
2.5.1 KODIAK 500 .............................................................................................................................. 13
3 Safety section .................................................................................................................................... 14
3.1 Environmental working values ........................................................................................................ 14
3.2 Sound level ...................................................................................................................................... 14
3.3 Residual risks ................................................................................................................................... 14
3.4 Operator protections ....................................................................................................................... 15
3.5 Safety systems ................................................................................................................................. 15
3.6 ictograms ....................................................................................................................................... 16
4 Transport and handling section ...................................................................................................... 17
4.1 Transport, handling and storage ..................................................................................................... 17
4.2 ackaging and transport .................................................................................................................. 17
4.3 Unloading and handling ................................................................................................................... 18
4.4 Receipt and check ............................................................................................................................ 18
4.5 Storage ............................................................................................................................................. 18
5 Installation section .......................................................................................................................... 20

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5.1 ower ............................................................................................................................................... 20
5.2 utting into service .......................................................................................................................... 21
6 Dismantling/scrapping section ........................................................................................................ 22
6.1 Dismantling ...................................................................................................................................... 22
6.2 Mechanical dismantling ................................................................................................................... 22
6.3 Scrapping ......................................................................................................................................... 22
7 Operation section ............................................................................................................................. 23
7.1 Loading operations .......................................................................................................................... 23
7.2 Unloading operations ...................................................................................................................... 24
7.3 Lifting types ..................................................................................................................................... 24
7.3.1 HYDRAULIC FOOT UM - element code - 001 ....................................................................... 24
7.3.2 COM RESSED AIR UM - element code - 002 ....................................................................... 25
7.3.3 ELECTRO HYDRAULIC UM - element code - 003 .................................................................. 25
7.3.4 ELECTRONIC WITH REMOTE CONTROL - element code 004/R ................................................ 26
8 Maintenance section ........................................................................................................................ 27
8.1 Lubrication ....................................................................................................................................... 27
8.2 Bleeding of the hydraulic circuit ...................................................................................................... 27
8.3 iston replacement.......................................................................................................................... 28
8.4 Cleaning ........................................................................................................................................... 29
8.4.1 Initial cleaning .......................................................................................................................... 29
8.4.2 General cleaning of the machine ............................................................................................. 29
8.4.3 Cleaning of the work areas ...................................................................................................... 30
8.5 roblems and remedies ................................................................................................................... 30
8.5.1 FOOT UM ............................................................................................................................. 31
8.5.2 AIR UM ................................................................................................................................. 33
8.5.3 ELECTRIC UM ....................................................................................................................... 35
9 Spare parts - technical drawings....................................................................................................... 37
9.1 Kodiak 500 ....................................................................................................................................... 37

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I
1 Information section
1.1 Preface
The EC Use and Maintenance Manual is a document issued by Bike-Lift Europe s.r.l. as an
integral part of the Machine.
The purpose of this publication is to provide the operator with efficient and safe instructions
regarding the use and maintenance.
This Manual must be read entirely before starting any operation concerning the
installation, use, maintenance and putting out of service of the machine;
therefore it is necessary to be kept intact over time.
In order to properly store the Manual it is recommended to:
 Use the manual without deteriorating it;
 Do not remove, add, change or rewrite any part of the Manual; any modifications must
be made only by Bike-Lift-Europe s.r.l.;
 Keep the Manual in areas protected against humidity in order not to compromise its
durability over time;
 Deliver the Manual to any other user or subsequent owner of the Machine.
Workers in charge of using this machine must have all the necessary information
and must receive proper training.
The manual and relative documentation are confidential by law with the prohibition of
reproduction or transmission to third parties without receiving the explicit authorization of
the manufacturer.
As a partial exception to the above mentioned, a copy of this Manual kept in the vicinity of
the Machine is allowed for prompt reference, in case the original document is stored in a
different place, in order to guarantee better keeping over time.
Drawings, data and specifications contained in this manual can be modified at any time by the
company, without prior notice.
In case of significant changes of the machine due to the installation of new parts, Bike-Lift
Europe s.r.l. will compile an updated Manual that will be sent to the Customer together with
the purchased part.

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1.2 Prohibitions
The installation, use, maintenance and putting out of service of the device with means,
objects, actions and anything else not provided for in this manual is considered improper and
therefore the manufacturer declines all responsibility for the consequences that may occur
regarding people, animals and objects.
It is expressly FORBIDDEN the use of the Machine by Operators who do not
know the regulation and procedures described in the Manual and by
unauthorized people (hereinafter referred to as "non-operators").
It is also forbidden the use of the machine by children and the non-operators or children must
not stand near the machine during all phases of the machine's life.
The putting out of service of the protection systems or anything else provided by the
manufacturer to protect the operators is the sole responsibility of the urchaser or the
Machine's User.
Any mechanical, electrical or functional change of the Machine (not provided for in this
Manual) regarding the control systems, the logic of controls, the circuits present and the
safety systems is prohibited without the prior written authorization of the manufacturer.
1.3 Warranty
Bike-Lift Europe s.r.l. will not be held responsible for inconveniences, breakages, accidents,
etc. due to lack of knowledge or failure to apply the procedures specified in this Manual. The
same applies to the execution of modifications, changes or for the installation of accessories
not previously authorized.
1.3.1 Warranty conditions
Bike-Lift Europe s.r.l guarantees its products for 12 months, except for the commercial
components that are guaranteed by the manufacturers.
All worn parts are excluded from the warranty.
The warranty is limited to the replacement, ex-works Bike-Lift Europe s.r.l, of those parts that
are recognized as defective by Bike-Lift Europe s.r.l due to a material or manufacturing defect
and do not include labor or travel expenses required for their replacement.
The recognition of the warranty is void if the anomaly is due to an inappropriate use of the
product, if the installation was not carried out according to the provisions of the company or
if non-genuine parts were installed.
It also becomes void if the product has been submitted to performances exceeding those
indicated by Bike-Lift Europe s.r.l.
1.3.2 Insurance
All Bike-Lift Europe s.r.l products are insured with an RC policy with a price ceiling of €
3.000.000. Damages caused by negligence or tampering are excluded.

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1.4 Manufacturer identification
Bike-Lift EURO E s.r.l. via Don Milani, 40/42, 43012 Sanguinaro di Fontanellato ( ARMA) –
Italy
Website: www.bikelifteurope.it
E-mail:
[e-mail]
Tel: [phone] Fax: [phone]
1.5 echnical assistance and spare parts
To order spare parts, it is recommended to specify exactly the following data:
 Model and serial number of the machine;
 Code number and part name;
 Required quantity;
 Shipping means, address and telephone number;
For replacements use only genuine spare parts.
Do not wait until the components are completely worn before replacing them.
CAUTION: THE RECI IENT WILL BE CHARGED FOR THE RE LACEMENT TOGETHER
WITH THE SHI ING COSTS.
We recommend that you always contact Bike-Lift Europe s.r.l. for all those Assistance and
maintenance operations that are not described or indicated in this Manual.

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1.6 EC Declaration of conformity
(Annex II, part 1, section A of directive 2006/42/EC)
Manufacturer:
Company: ike-Lift EUROPE S.r.l.
Address: Via Don Milani, 40/42 - 43012 Sanguinaro di Fontanellato (PR) - Italy
Declares under its sole responsibility that the machine:
Designation: KODIAK 500 Lifting platform
Model: KD-003 / KD-004-R
Serial number:
Year:
Function: Lifting of motor vehicles for vehicle maintenance operations
Complies with the essential safety requirements of the following Directives:
 2006/ 2/EC – Machineries Directive
 201 /30/EU - Electromagnetic Compatibility (EMC)
Complies with the requirements of the following Harmonized Standards:
 UNI EN ISO 12100:2010 - Safety of machinery - General principles of design - Risk assessment
and risk reduction
 UNI EN 1 93:2010 – Lifts for vehicles
Person authorized to prepare the Technical Sheet:
Name: Alessandro Tozzi
Address: Via Don Milani, 40/42 - 43012 Sanguinaro di Fontanellato (PR) - Italy
Alessandro Tozzi
Legal Representative

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1.7 Normative references
The machine is identified by the CE marking drawn up according to the specifications of the
Machinery Directive 2006/42/EC and subsequent updates.
Reference Title
2006/42/EC
Machinery Safety Directive
2014/30/EC
Electromagnetic Compatibility Directive (EMC)
2014/35/EU
Low Voltage Directive (LVD)
EN ISO 12100 (2010)
Safety of machinery - General principles of design - Risk
assessment and risk reduction.
UNI EN 349 (1993+A1: 2008)
Safety of machinery - Minimum spaces to avoid the crushing
of body parts.
EN 1493 (2010)
European standard on vehicle lifting platforms
EN 60204-1 (2016)
Directive on the state of the art for the design and
construction of the electrical equipment of machines,
including the switchboard connected to the machines.
EN 982 (2009)
Safety of machinery - Safety requirements related to systems
and their components for hydraulic fluid and pneumatic
transmissions - Hydraulic fluid
UNI 1285-68
Calculation of metal pipes resistance subject to internal
pressure

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1.8 Key
LI TING PLAT ORM: central hydraulic/electric/pneumatic lifting system for the maintenance
and repair of motorcross bikes and quads. The specific identification of the lifting platform is
indicated on the cover.
OPERATOR: In compliance with Directive 2006/42/EC and subsequent updates, it is specified
that the term "operator" means the person (s) in charge of installing, operating, adjusting and
cleaning the lifting platform. The maintenance and repair operations of the lifting platform
are the responsibility of competent personnel.
SYMBOLS MEANING
Yellow triangle pictogram generally indicates a Warning /Risk, e.g. risk of high temperatures,
risk of crushing the hands, ...
BLUE round pictogram generally indicates an Obligation, for example the obligation to wear
certain E (goggles ...) or the Obligation to read the User Manual.
Round red rohibition pictogram indicates in general a rohibition, for example, person access
prohibition, prohibition of hand access while the vehicle is moving.
Indicates that the operation can be performed by specialized personnel authorized by the
Employer.
articular importance indication that requires attention.
Specifies an operation that can only be performed by trained personnel, or after having read
and consulted specific operating instructions.

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2 Machine description
2.1 Machine name
Scissor lifting platform for the maintenance and repair of motorcross bikes and quads with a
maximum capacity of 500 kg.
The handling of Bike-Lift-Europe s.r.l lifting platforms can be done through one of the
following systems:
- foot operated hydraulic system;
- compressed air system;
- electro-hydraulic system;
- electronic system with remote control
This manual refers to the model of lifting platform indicated on the cover
2.2 Machine identification
The identification data of the machine are indicated on the plate placed on the structure and
shown in the attached declaration of conformity.
Refer to these details for ordering spare parts and for any kind of contact with the
manufacturer
It is absolutely forbidden for the user to remove or alter this plate. Any modification or
removal of the plate will void any warranty.
The machines can be subject to updates or small aesthetic changes and therefore have
different details than those shown, without prejudice to the descriptions and procedures
contained by this Manual.
igure 1 – Example of a plate affixed to the machine

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2.3 Machine description
The machine known as Central Lifting Platform is a suitable equipment to support the vehicle
during the maintenance and repair phase in a comfortable and safe way.
The basic parts of the lifting platform (see Figure 2) are:
igure 2 – Model of a lifting platform
- an adjustable work platform (red);
- a base that can be anchored to the ground (blue);
- a central lifting system consisting of two crossed X-shaped legs (green) handled by a
hydraulic cylinder equipped with a parachute valve.
The fall protection system (shown in yellow in the following figure) consists of:
a mobile anchoring bar with automatic coupling that
prevents the accidental descent of the mobile surface.
a mechanical safety system consisting of two toothed
bars firmly welded to the base
2.4 Intended use

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Disseminate the instructions described in this chapter to all personnel
involved in the preparation and use of the machine.
The machine is intended for lifting motorcross bikes and quads for maintenance purposes.
The machine has been designed and built for the specified use; a different use
and non-compliance with the technical parameters set by the Manufacturer may
be dangerous for the operators.
It can be used in the mechanical vehicles repair shops both for the mechanical part and for
the bodywork.
Any other use different from the one indicated is to be considered as not planned
and may cause damage to the machine and Operators. It is therefore ORBIDDEN .
The machine must always be operated by only one Operator.
The Operator must always work in proper lighting conditions and wear clothes and
protections appropriate to the task performed (typical activity of mechanical workshop)
The working position of the operator during the ascent and descent phases is in the area
around the machine at the safety distance allowed by the cable length of the control panel.
It is absolutely forbidden to lift motorcycles while leaning on the side
kickstand
Do not try to lift vehicles weighing more than the maximum capacity of the
platform.
Do not try to lift four-wheeled vehicles, using two lifting platforms placed
side by side.
Do not stand under the lifted vehicle.

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2.5 echnical specifications
2.5.1 KODIAK 500
(see exploded diagram attached to this manual)
VERTICAL CENTRAL LIFTING LATFORM
KODIAK 500
ARAMETER VALUE
Maximum bearing 500 kg
Maximum height 130 cm
Minimum height 19 cm
Safety positions number 12
Lifting surface size 45x33 cm
Total space of the lift 190x78 cm
Weight 110 kg
The following additional data are available depending on the type of handling:
2.5.1.1 KODIAK 500 – KD-002
AIR UM (AIR-HYDRAULIC)
ARAMETER VALUE
Air pressure 7-10 Bar
Air consumption 300 Lt/Min.
2.5.1.2 KODIAK 500 – KD-003
ELECTRO-HYDRAULIC CONTROL UNIT
ARAMETER VALUE
Available power supplies
230Volt- 50Hz Europe
200Volt-50/60Hz Japan
110Volt-60Hz USA
ower 1,1 kW
Available controls Series button panel

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3 Safety section
3.1 Environmental working values
The use environment of the machine must be well lit, must not present explosion hazards of
any kind and must be protected from atmospheric precipitations.
The machine works properly within the following values:
 Ambient temperature between 5° and 40° C;
 Ambient humidity between 30% and 90% without condensation;
STORAGE: if the machine has been unpacked, store it in a closed space protected from bad
weather conditions.
3.2 Sound level
During the normal conditions of use some measurements were made at the workplace and
around the machine at a distance of 1 m and at 1.6 m height above the ground.
The survey was carried out with a sound level meter, complying with IEC 651 standard, class 1
and the result of the assessment was lower than the minimum limit of action required by the
regulations in force.
3.3 Residual risks
The use of the lifting platform is the absolute prerogative of professional
operators and specialized technicians, in compliance with the
requirements of Machinery Directive 2006/42/ EC and subsequent
updates.
Operators must be in full possession of all physical and mental abilities during the
performance of their tasks on the machine; they must not, for example, be under the
influence of sedatives, drugs or alcohol.
Before carrying out the work, the Operators must be perfectly aware
of the position and operation of all the controls and specifications of
the machine indicated in the "EC Use and Maintenance Manual".
It is forbidden to use the lifting platform for a purpose other than those provided by the
manufacturer.
Always pay attention to the danger and/or warning signs placed on the machine or in
adjacent areas.
The machine must always be operated by only one Operator
placed at the safety distance allowed by the cable length of the
control panel.
The operators standing areas must always be kept clean and free of any oily residues to allow
i

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an easy and safe passage.
The putting out of service of the protection and safety devices for protecting the operators is
the sole responsibility of the urchaser or the Machine's user.
Finally, we remind you that the handling, installation, use, maintenance and putting out of
service of the machine represent a source of danger if these operations are not performed in
compliance with the requirements of this Manual or without the necessary caution and
attention required.
(More details regarding the Risk Assessment to be requested from the Manufacturer).
3.4 Operator protections
Before starting any type of work on the lifting platform, the operator
must wear appropriate personal protective equipment ( E), such as
gloves and safety footwear.
Always wear work clothing normally used in the mechanical workshop
activity.
3.5 Safety systems
The machine is equipped with a mechanical safety device (Figure 3) consisting of a mechanical
safety bar for standing at the working height, with the lower stroke limitation made by lock
blocks welded to the lower base.
igure 3 – Mechanical stop system
mobile anchoring bar with automatic coupling that
prevents the accidental descent of the mobile surface.
mechanical safety system consisting of two toothed bars
firmly welded to the base

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The lifting piston has a parachute valve that locks the cylinder in case the oil cable is blanked.
ALWAYS keep the mechanical lock hooked during work, in order to weigh down
the weight of the structure and of the vehicle standing on it even on the toothed
bars at the base.
During the use of the lifting platform it is very important to pay the utmost attention to the
ascent and descent maneuvers. During the ascent/descent phase the operator is required to
distance from the lifting platform according to the length allowed by the control panel cable.
The personnel who are not in charge of using the central lifting platform must not pass or
stand in the operating area of the machine.
The machine must always be operated by only one Operator.
Once the vehicle is loaded on the lifting platform, make sure that the central lift is
positioned exactly in the center of the vehicle. Raise the lift until it is in contact
with the vehicle, and then use belts to fasten it firmly to the appropriate hooks.
GIVEN THE BEARING VALUE INDICATED ON THE LATE:
Do not exceed the load capacity of the lifting platform;
Use it only to lift objects;
Do not modify the lifting platform;
The load must always remain firm and stable.
3.6 Pictograms
In order to make the machine safe during the ascent phase:
1- Allow the anchoring bar to move freely around the perimeter of the toothed bar
on the base;
2- When the selected position is reached, leave the bar uncoupled; this will act as a
mechanical stop in case of an uncontrolled fall of the structure.
In order to make the machine safe during the descent phase:
1- Hook the anchoring bar to the appropriate lock in order not to hinder the correct
descent of the system;
2- If the system is brought to the lower stroke (therefore in a position of minimum
height), the bar will automatically release to allow the ascent; otherwise, select
the chosen position to hook the bar which will act
as a mechanical stop in case of

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Danger of crushing hands with the lifting platform arms.
When the platform is at the desired height, insert the locking bar to prevent it
from falling down accidentally.
Load the vehicle only when the platform is completely lowered;
Before lifting it, make sure that nothing is supported by the ramp;
Do not lean the rear wheels of the vehicle on the ramp during and after lifting.
4 Transport and handling section
4.1 ransport, handling and storage
CAUTION: Disseminate the instructions described in this chapter to all personnel
involved in the transport and handling of the machine.
For safety reasons, the moving parts must be locked before transport.
4.2 Packaging and transport
The machine is packed for transport directly from the Manufacturer.
The machine is supplied with a cardboard box and two wooden sleepers (1O cm height) fixed
under the lifting platform with special screws (Figure 4).
igure 4 – Lifting platform model

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The machine is tested and in perfect condition.
AT CUSTOMER'S REQUEST AND IN ORDER TO AVOID DAMAGE TO THE LIFTING LATFORM
DURING TRANS ORT AND HANDLING A WOODEN CASE ACKAGING IS ALSO AVAILABLE,
WHICH HAS AN ADDITIONAL COST COM ARED TO THE STANDARD FREE ACKAGING.
4.3 Unloading and handling
All lifting and unloading operations must be carried out in compliance with current safety
regulations.
The cardboard and wooden packaging must be lifted using a forklift truck, by inserting the
forks inside the wooden supports.
It is recommended that the unloading or handling operations to be carried out
with a forklift truck by a single Operator equipped with workshop gloves, safety
footwear and protective helmet, as required by current regulations.
This Operator must pay maximum attention to all transport phases.
Do not allow any other person to stand in the operation area of the forklift truck
in order to prevent the accidental fall of the boxes.
During the unloading phase, in any case, pay attention to the vehicles and people in transit.
Make sure there are not many holes in the floor or on the high slope ramps for the vehicle
used, in relation to the load carried; always proceed at low speed with the means of
transport.
The unloading from the wooden pallet of the cardboard packaging containing the lifting
bench, carried out manually by no less than four Operators equipped with workshop gloves,
must be done near the location where the machine will be installed.
4.4 Receipt and check
The packaging is made of suitable material and is carried out by expert personnel, but during
the journey it is possible to be deteriorated or damaged.
Upon receipt of the machine, immediately check if the packages are clearly damaged. If so,
accept the goods with reserve, by making photographic evidence of any damage.
Open the box by cutting the clips and the closing adhesive tape.
Make sure all the material shown on the delivery note is actually present.
Make sure the parts of the machine have not been damaged during transport and notify,
within 5 days of receipt, any damage to the Carrier by REGISTERED LETTER (and notify Bike
Lift Europe s.r.l.), by presenting photographically documented evidence.
4.5 Storage
ending to be unpacked and installed, the machine must be stored in a suitable environment

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in order not to alter its operation.
 Store the packed machine in a closed or covered area above the ground by using
sleepers or similar objects.
 Room temperature and humidity: -5°/75 ° C Relative humidity between 30% and 90%.
 Do not overturn the packaging.
 If the machine is stored without packaging, it must be positioned firmly on wooden
sleepers and covered with a cloth.
 Do not stack anything on the machine.

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5 Installation section
The machine must be installed in compliance with the safety regulations and instructions
included in this chapter.
CAUTION: COM LETELY remove the wooden sleepers located under the
lifting platform by removing the fixing screws before using the machine.
The machine does not need a basis, but requires a flat and horizontal floor. The floor must be
able to support a minimum weight of 500 kg/m2•
The lifting platform must be placed in such a way as to allow the Operator to easily repair the
vehicles.
The lifting platform must therefore be installed by taking into account the minimum distances
from walls or other possible boundaries (boundaries are imaginary lines that delimit the work
or safety areas of other machines or structures).
The ascent/descent ramp must be positioned so that the vehicle can be easily lifted. The ramp
must not be directed towards an obstacle that is too close to the vehicle lifting platform.
WARNING: It is absolutely forbidden to position the lifting platform on
bumpy or inclined ground.
Bring the machine to the place of installation by using a mechanical lift, unpack it and place it
in the chosen area.
To install the machine, fix it to the floor with 4 dowels M1O x 100 mm, using the appropriate
holes (used to fix the sleepers).
5.1 Power
Foot pump - Connect the hydraulic hose to the nipple on the front side of the pump.
Air pump - Connect the compressed air circuit to the lifting platform.
Electric pump - Connect the electric cable to the power grid using the plug (not supplied),
according to the regulations in force in the Country of use. The socket must be grounded.
TECHNICAL DATA O THE ELECTRIC MOTOR:
Use voltage: 220/230 V. requency: 50 Hz. Absorbed power: 1kW Use voltage:
110/115 V. requency: 60Hz. Absorbed power: 1kW