Billy Goat KD510 Installation instructions

Part No. 890394 Form No.F011398B
Page 1 of 12
Thank You for Selecting
Operator Owner's Manual
The Powerful KD orTKDTERMITE ®
VACUUM CHIPPER
R
UNITSIZE: OVERALL LENGTH: 62"(1.57m) OVERALL WIDTH 26.75" (0.68m) OVERALL HEIGHT 42" (1.07m)
11
11
1
33
33
3
OPTIONAL ACCESSORIES
22
22
2
Specifications
QUICK DEBRIS BAG
P/N 890305 (STD. ON KD)
For use industyconditions.
DEBRIS BAG COVER
P/N 900801 Directs dust
downwardawayfrom operator.
OPTIONAL DEBRIS BAGS
STANDARD TURF QUICK
DEBRIS BAG
P/N 890307. (STD. ONTKD)
For use in leaves and grass in non-
dustyconditions.
NOZZLE WEAR PLATES
P/N 890413.
(STD. ON KD510HS) Extends
nozzle life when used along
curbs and hard surfaces.
Homeowners Vacuum
Hose Kit P/N 900942.
4"(102mm) x 10' (3.05m)
Heavy Duty Vacuum
Hose Kit P/N 900943.
4"(102mm) x 10' (3.05m)
For vacuuming in hard to
reach areas.
HOSE KITS
SHREDDER KIT
P/N 890209. Shreds
leaves, dramatically reducing
total volume.
ZIPPERLESS QUICK BAG
P/N 890309 For non dusty
conditions that are damaging
to zippers.
CASTER KIT
P/N 890412 For use on hard
surface
KD510, KD510IC, KD510H, KD510HS
TKD510IC, TKD510H
KD510 KD510IC KD510H KD510HS TKD510IC TKD510H
ENGINE:H.P. 5.0 (3.73kW) 5.0 (3.73kW) 5.5 (4.1kW) 5.5 (4.1kW) 5.0 (3.73kW) 5.5 (4.1kW)
ENGINE:TYPE B&S B&S I/C HONDA OHV HONDA OHV B&S I/C HONDA OHV
ENGINE:FUEL CAP. 1.5qt. (1.4L) 1.5qt. (1.4L) 1.2qt. (1.1L) 1.2qt. (1.1L) 1.5qt. (1.4L) 1.2qt. (1.1L)
ENGINE:OIL CAP. 0.63qt. (0.6L) 0.63qt. (0.6L) 0.63qt. (0.6L) 0.63qt. (0.6L) 0.63qt. (0.6L) 0.63qt. (0.6L)
WEIGHT:UNIT 103# (46.7 kg) 103# (46.7 kg) 112# (50.8 kg) 122# (55.3 kg) 121# (57.2 kg) 130# (59.0 kg)
WEIGHT:SHIPPING 126# (57.2 kg) 126# (57.2 kg) 135# (61.2 kg) 145# (65.8 kg) 126# (57.2 kg) 153# (69.4 kg)
ENGINE WEIGHT: 24.8# (11.05 kg) 24.8# (11.05 kg) 36# (16.3 kg) 36# (16.3 kg) 24.8# (11.05 kg) 36# (16.3 kg)

Part No. 890394 Form No. F011398B
Page 2 of 12
INTHE INTEREST OF SAFETY
THIS SYMBOL MEANSWARNING OR CAUTION.DEATH,PERSONAL INJURY AND/OR PROPERTY
DAMAGE MAY OCCUR UNLESS INSTRUCTIONS ARE FOLLOWED CAREFULLY.
BEFORE STARTING ENGINE,READ AND UNDERSTANDTHE“ENTIRE OPERATOR'S MANUAL & EN-
GINEMANUAL.”
WARNING: DO NOT
1. DO NOT run engine in an enclosed area.
Exhaust gases contain carbon monoxide, an
odorless and deadly poison.
2. DO NOT place hands or feet near moving
or rotating parts.
3. DO NOT store, spill or use gasoline near
an open flame, or devices such as a stove,
furnace, or water heater which use a pilot
light or devices which can create a spark.
4. DO NOT refuel indoors where area is not
well ventilated. Outdoor refueling is
recommended.
5. DO NOT fill fuel tank while engine is
running. Allow engine to cool for 2 minutes
before refueling. Store fuel in approved
safety containers.
6. DO NOT remove fuel tank cap while
engine is running.
7. DO NOT operate engine when smell of
gasoline is present or other explosive
conditions exist.
8. DO NOT operate engine if gasoline is
spilled. Move machine away from the spill
and avoid creating any ignition until the
gasoline has evaporated.
9. DO NOT transport unit with fuel in tank.
10. DO NOT smoke when filling fuel tank.
11. DO NOT choke carburetor to stop
engine. Whenever possible, gradually
reduce engine speed before stopping.
12. DO NOT run engine at excessive
speeds. This may result in injury & /or
damage to unit.
13. DO NOT tamper with governor springs,
governor links or other parts which may
change the governed engine speed.
14. DO NOT tamper with the engine speed
selected by the engine manufacturer.
15. DO NOT check for spark with spark
plug or spark plug wire removed. Use an
approved tester.
16. DO NOT crank engine with spark plug
removed. If engine is flooded, place
throttle in “FAST” position and crank until
engine starts.
17. DO NOT strike flywheel with a hard
object or metal tool as this may cause
flywheel to shatter in operation. Use
proper tools to service engine.
18. DO NOT operate engine without a
muffler. Inspect periodically and replace, if
necessary. If engine is equipped with
muffler deflector, inspect periodically and
replace, if necessary, with correct deflector.
19. DO NOT operate engine with an
accumulation of grass, leaves, dirt or other
combustible material in the muffler area.
20. DO NOT use this engine on any forest
covered, brush covered, or grass covered
unimproved land unless a spark arrester is
installed on the muffler. The arrester must
be maintained in effective working order by
the operator. In the State of California the
above is required by law (Section 4442 of
the California Public Resources Code).
Other states may have similar laws.
Federal laws apply on federal lands.
OPERATOR
21. DO NOT touch hot muffler, cylinder, or
fins because contact may cause burns.
22. DO NOT run engine without air cleaner
or air cleaner cover.
23. DO NOT operate during excessive
vibration!
24. DO NOT leave machine unattended
while in operation.
25. DO NOT park machine on a steep
grade or slope.
WARNING: DO
1. ALWAYS DO remove the wire from the
spark plug when servicing the engine or
equipment TO PREVENT ACCIDENTAL
STARTING.
2. DO keep cylinder fins and governor
parts free of grass and other debris
which can affect engine speed.
3. DO pull starter cord slowly until resis-
tance is felt. Then pull cord rapidly to avoid
kickback and prevent hand or arm
injury.
4. DO examine muffler periodically to be
sure it is functioning effectively. A worn or
leaking muffler should be repaired or
replaced as necessary.
5. DO use fresh gasoline. Stale fuel can
gum carburetor and cause leakage.
6. DO check fuel lines and fittings fre-
quently for cracks or leaks. Replace if
necessary
7. Follow engine manufacturer operating
and maintenance instructions.
8. Inspect machine and work area before
starting unit.
VIBRATION
SOUND TESTS VIBRATION LEVELS 1.5g
Vibration levels at the operators handles were
measured in the vertical, lateral, and longitudinal
directions using calibrated vibration test equipment.
Tests were performed on 05/19/95 under the conditions
listed:
WIND DIRECTION:
HUMIDITY:
TEMPERATURE:
BAROMETRIC PRESSURE:
GENERAL CONDI-
TION:
SOUND
Sound tests conducted were in accordance
with 79/113/EEC and were performed on 05/
22/95 under the conditions listed:
GENERAL CONDI-
TION:
L
A
p
108
WIND SPEED:
WIND DIRECTION:
HUMIDITY:
TEMPERATURE:
BAROMETRIC PRESSURE:
98
L
A
30.02"Hg (763mm Hg)
71 %
S.E.
10MPH (16.1 kmh)
72 F (22.2 C)
Sunny
30.06"Hg (764mm Hg)
67 %
South
5 MPH (8.0 kmh)
62 F (16.7 C)
Sunny
55
55
5
6
8
7
○○○○○○
SAFETYINSTRUCTIONS
GENERAL SAFETY
ASSEMBLY
PARTS BAG & CONTROLS
LABELS
OPERATION
MAINTENANCE
PARTS DRAWING & LIST
TROUBLESHOOTING
WARRANTY PROCEDURE
○○○
○○ ○○○○○
○○○○○○○○
○○○○○○○○
○○○○○
○○
8 - 9
12
12
5 - 7
4
4
3
3
2
TABLE OF CONTENTS
10 -
12
WARNING: The Engine Exhaust from this product contains chemicals known
to the State of California to cause cancer, birth defects or other reproductive harm.

Part No. 890394 Form No.F011398B
Page 3 of 12
PUT OIL IN ENGINE BEFORE STARTING
Read all safety and operating instructions
before assembling or starting this unit.
Debris Bag
890306 TKD
Check
Engine
ManualPer
Model
These items should be included in your carton. If
any of these parts are missing, contact your dealer.
ASSEMBLY
PACKING CHECKLIST
Fig. 2
GENERAL SAFETY
For your safety and the safety of others, these directions should be followed:
Use of Ear Protection is recommended while
operating this machine.
Use of Eye and Breathing protection is recom-
mended when using this machine, especially in dry
and dusty conditions. Optional bag cover directs dust
toward ground, away from the operator.
·DO NOT place hands or feet inside nozzle intake opening,
near debris outlet or near any moving parts.
·DO NOT start engine without debris bag and quick discon-
nect connected firmly in place to exhaust outlet.
·DO NOT start or operate machine with debris bag zipper
open.
Check
Tamper (TKD
MODELS
ONLY) 890229
QUICK DISCONNECT
·DO NOT operate during excessive vibration.
·DO NOT remove bag until engine has been turned off and has
come to a complete stop.
·DO NOT remove hose kit cap on nozzle until engine has been
turned off and has come to a complete stop.
·DO NOT operate machine with hose cap, bag or hose removed.
·DO NOT use this machine for vacuuming exclusively sand,
dust, fine dirt, rock, glass, string like material, grain, rags,
cans, metal, bark or water.
·DO NOT operate this machine on slopes greater than 20%.
·DO NOT pick up any hot or burning debris, or any toxic or
explosive material.
·DO NOT allow children to operate this equipment.
9
10
11
Do not operate this machine without first reading
owner's manual and engine manufacturer's manual.
Check
Check
Briggs & Stratton
Per Model
Honda
P/N31ZG9630
00X31-ZG9-6030
{
YourBillyGoatisshippedfromthefactoryin one carton,
completelyassembledexceptfor the upper handle, debris bag,
andbagquickdisconnect.
1.ASSEMBLE Lift upper handle(item6),removeitems 8, 73, 74, &30from
lowerhandle(item27). Attach upper and lower handleasshown,
andsecurely tighten foldinghandleknobs(item73),while holding headof
screw(item8)firmly against upper handle.
2. UNFOLD thedebrisbag(item1) and fasten bag neck to bag quick
disconnect(item83). Attachfirmlyto housingexhaust(item 52)seefig.2.
3.ATTACH bag hanger strapto bag supports (item 11), preassembledto
upperhandle.
4.INSTALLtamper (item 85) in chipper hopper(seepage7)(TERMITE
ONLY).
5.CONNECT spark plug wire.
MS9984Multi-Language
Literature
Assembly Literature Assy
890392
8
73
74 30
Check
Check
Connector
Quick
Disconnect
890176
6
27
890304 KD

Part No. 890394 Form No. F011398B
Page 4 of 12
Owner's
Manual
Literature
KD/TKD
Accessories
Check
Owner's
Manual
890394
Literature
KD/TKD
Accessories
890409
Check
Literature Check-
list
Check
EU Declaration
of Conformity &
EU Distributor
List 890393
EUDeclaration
of Conformity
& EU
Distributor List
Throttle
Control
STOP
SLOW
FAST
Start
position
CONTROLS
These labels should be included on your Vacuum. If any of
these labels are damaged, replace them before putting this
equipment into operation. Item and part numbers are given to
help in ordering replacement labels..
DANGER
DANGER
KEEP HANDS and FEET AWAY
KEEP HANDS and FEET AWAY
LabelDangerChipperForWood
Only Item 48 Part No. 890152
(TKDMODELS ONLY)
LabelDanger
KeepHands
andFeet
Away
Item 29 Part
No.400424
LabelDo Not Fill While
Engine Is Hot
Item 63 Part No.400268
EXPLOSIVE FUEL
STOP ENGINE AND ALLOWTO
COOL BEFORE REFUELING.
400268
WARNING
Honda
1212
1212
12
1414
1414
14 1515
1515
15
1313
1313
13
LITERATURE ASSY P/N 890392
Briggs
engines have
aprimer
button
carburetor
rather than
choke type
carburetor.
Honda - Place
in fast position
to start.
INSTRUCTION LABELS ENGINE LABELS
Briggs & Stratton
DANGER
810736
LabelDangerFlying Material
Item 62 Part No.810736
LabelReadOwner's
ManualItem 84
PartNo.890301
890254
Label Ear Eye Breathing
Item No. 86 Part No. 890254
DebrisBag
Label item 1
Warranty
Card
Check
Warranty
Card 400972
UPDATE

Part No. 890394 Form No.F011398B
Page 5 of 12
VACUUM NOZZLE HEIGHT ADJUSTMENT: is
raised and lowered by pulling slightly upward on handle
and pulling height adjust rod (item 23) up at left rear of
machine.
FOR MAXIMUM PICKUP: Adjust nozzle close to debris,
butwithoutblockingairflow into the nozzle.
NOTE :Neverbury
nozzleintodebris.
CLEARINGA CLOGGED NOZZLE
& EXHAUST: Turnengine off andwaitforimpellerto
stopcompletelyanddisconnect spark plug wire.
Wearing durablegloves, removeclog. Danger,the
clogmaycontainsharpmaterials. Reconnectspark
plugwire.
ENGINE: See engine manufacturer’s instructions
for type and amount of oil and gasoline used.
Engine must be level when checking and filling oil and
gasoline.
ENGINE SPEED: Controlled by throttle lever on the handle.
Under normal conditions, operate at minimum throttle to
accomplish your current cleaning task.
FUEL VALVE: Move fuel valve to "ON" position (when
provided on engine).
CHOKE: Operated with throttle control (Honda only).
PRIMER: Push primer per engine instructions ( B&S only).
THROTTLE: Move remote throttle control to fast position.
Pull starting rope to start engine.
IFYOUR UNIT FAILSTO START:
See Troubleshooting on page 12.
INTENDED USE: This machine is designed for vacuuming
leaves, grass clippings and other types of organic litter and
for chipping brush, limbs, corn and sunflower stalks and
palm fronds.
Debris mixed with cans, bottles and small amounts of sand
can be vacuumed; however, it is not this machine's primary
purpose. Vacuuming cans, bottles and sand will affect the
longevity of your machine.
PUT OIL IN ENGINE BEFORE STARTING.
Inspect machine work area and machine before operat-
ing. Make sure that all operators of this equipment are
trained in general machine use and safety.
Do not operate if excessive vibration occurs. If excessive
vibration occurs, shut engine off immediately and check for
damaged or worn impeller, loose impeller bolt, loose impeller
key, loose engine or lodged foreign objects. Note: See parts
list for proper impeller bolt torque specifications. (See trouble
shooting section on page 12).
1616
1616
16 Operation
STARTING
16.116.1
16.116.1
16.1
VACUUMING OPERATION
16.216.2
16.216.2
16.2
Like all mechanical tools, reasonable care must
be used when operating machine.
Wearing Eye Protection and Durable
Gloves is recommended while operating
chipper.
Use caution when using chipper
Your TERMITE ®chipper is designed to process tree branches
and limbs up to 2" (50.8mm) diameter.
Several small branches can be grouped together and fed
together into the chipper (see fig 2.).
When feeding forked branches, squeeze forks together and
feed into chipper entrance (DO NOT overload). If forks are too
large, use a pair of loppers to trim forks down to size. A lopper
storage bracket is provided on every unit (loppers are not
included)
CLEARING A CLOGGED CHIPPER HOPPER
16.816.8
16.816.8
16.8
Under normal circumstances, allow time for machine
to clear all wood from chipper hopper before stopping
engine. Otherwise, remaining pieces of wood will jam
inside of chipper when engine stops.(SeeTamper page 7).
Disconnect spark plug wire.
Remove debris bag quick disconnect from debris outlet on
machine.
Wearing durable gloves, access impeller through
debris outlet on fan housing and rotate impeller
counter clock wise to dislodge and remove jam and
remove debris from hopper with tongs or equivalent.
Reconnect debris bag quick disconnect to machine.
Reconnect spark plug wire.
16.716.7
16.716.7
16.7 CHIPPING OPERATION
(TKD MODLES ONLY)
(50.8 mm)
Maximum
Diameter
2
"

Part No. 890394 Form No. F011398B
Page 6 of 12
OPERATION continued
1616
1616
16
Note: Frequently empty debris to prevent bag overloading with
more weight than you can lift.
An optional bag and dust cover is available for use where debris will be
vacuumed industy conditions (see Optional Accessories shown on
page 1).
DO NOT place bag on or near hot surface, such as engine. Run
engine at 1/2 throttle for first 1/2 hour to condition new bag. Your
new bag requires a break-in period to condition the pores of the
material against premature blockage. The entire bag surface serves
as a filter, and must be able to breath to have good vacuum
performance.
Be sure engine has come to a complete stop before removing
oremptying bag.
This vacuum is designed for picking up trash, organic
material and other similar debris (see Safety Warnings page 2-3).
However, many vacuums are used where dust is mixed with
trash. Your unit can intermittently vacuum in dusty areas. Dust
is the greatest cause of lost vacuum performance. However,
following these rules will help maintain your machine's ability to
vacuum in dusty conditions:
•Run machine at idle to quarter throttle.
•The debris bag must be cleaned more frequently. A vacuum
with a clean, pillow soft bag will have good pickup perfor-
mance. One with a dirty, tight bag will have poor pickup
performance. If dirty, empty debris and vigorously shake bag
free of dust.
•Machine or pressure-wash debris bag if normal cleaning does
not fully clean bag. Bag should be thoroughly dry before use.
Having one or more spare debris bags is a good way to reduce down time
while dirty bags are being cleaned.
•DO NOT leave debris in bag while in storage.
Debris bags are normal replaceable wear items.
DEBRISBAG
16.16.
16.16.
16. 33
33
3
Woodchipsmadefrombranches in your own yard make excellent
mulch. Athickblanketofwoodchipsaroundplantsandflowers to
keepsweedsoutandmoisturein.
Vacuumed leaves,grass and other organic material from your own
yardcanbeemptiedintoapileorcomposterto provide enriched soil
forlateruseasfertilizeringardensand flower beds (see fig. 3).
Note: Allowgreenchipsto dry before spreading around livingplants.
MULCH
COMPOST
16.16.
16.16.
16. 99
99
9
16.16.
16.16.
16.1010
1010
10
(fig. 2) Note: Dry wood is
harder to chip than
green wood. (SP model
shown)

Part No. 890394 Form No.F011398B
Page 7 of 12
Before turning machine off, use the Tamper to slowly push
remaining pieces of wood through the chipper. This can
prevent any remaining wood from jamming in the chipper
when machine is turned off.
Do not leave tamper on the ground, store tamper in the
chipper hopper.
Usingtwopeople to liftmachineisrecommended. Lift holding the
handleandfrontof nozzle. Secure in place during transport.
Never store engine indoors or in enclosed poorly venti-
lated areas with fuel in tank, where fuel fumes may reach an
open flame, spark or pilot light, as on a furnace, water heater,
clothes dryer or other gas appliance.
If engine is to be unused for 30 days or more, prepare as
follows:
Be sure engine is cool. Do not smoke. Remove all
gasoline from carburetor and fuel tank to prevent gum deposits
from forming on these parts and causing possible malfunction
of engine. Drain fuel outdoors, into an approved container,
away from open flame. Run engine until fuel tank is empty
and engine runs out of gasoline.
NOTE: Fuel stabilizer (such as Sta-Bil) is an acceptable
alternative in minimizing the formation of fuel gum deposits
during storage. Add stabilizer to gasoline in fuel tank or
storage container. Always follow mix ratio found on stabilizer
container. Run engine at least 10 min. after adding stabilizer to
allow it to reach the carburetor.
Do not store with debris in bag.
16.516.5
16.516.5
16.5
OPERATION continued
TAMPER
16.16.
16.16.
16. 1212
1212
12
1616
1616
16
HANDLING&TRANSPORTING:
STORAGE
16.416.4
16.416.4
16.4
Tamper Storage Position (SP model shown).

Part No. 890394 Form No. F011398B
Page 8 of 12
MAINTENANCE
CHIPPER BLADE REMOVAL AND SHARPENING
Depending on the type and amount of wood being chipped, the
chipper blade will eventually get dull, losing it’s cutting ability.
Evidence of a dull blade is a noticeably reduced chipping ability or a
rough cut on end of branch.
Note: The chipper blade gap is factory set and should be checked
each time impeller is removed from engine crankshaft and reset if
required. If reassembly requires a different quantity of shim
washers, Billy Goat®shim washer must be used.
Chipper blades are normal replaceable wear items.
DANGER Chipper blade is sharp.
Replace any damaged blade.
10. Usinga3/16"Allenwrenchand 1/2" open end wrench, remove
chipperbladefromimpeller.
11. Sharpenbladebylightlygrinding the cuttingedgeoftheblade at
40 degrees (see fig. 5). It is not necessary to remove all nicksfrom
thecuttingedge.
CAUTION: Be careful to avoidheat buildup inthe
bladeduring sharpening.This willreduceit’s heat- treatedhardness
propertiesandwill reduce blade life. Evidenceoftoomuchheat build-
upisachangeofcoloralong sharpened edge.
12.Thesamechipperbladecan be sharpenedseveraltimes.
However,bladereplacement isrequiredwhenbladenolonger
overhangsthechipreliefhole in impeller back plate or if increased
vibrationoccurs(seefig.5).
13. Chipperbladeinstallationisin reverse order of removal.
40oBlade Blade
INCORRECTCORRECT
14.Toreinstallimpeller,use a newimpellerboltand lockwasherand
useexactlythe same crankshaft impeller shim washers as were
removedduringdisassembly(unless they were damaged). Note:
yourunit may or may nothave required the useofshim washers .
15. Tightenimpellerbolt.Torqueimpeller boltto50Ft.Lbs.(68N.m)
(seeitem51onpage11).
16. Slowlyrotateimpellertoinsure proper chipper bladeclearance.
Checktoseethatgapbetweenchipperbladeandanvilsurface(on
lowersideof housing top plate) measuresbetween0.040"(1.02mm)
and0.080"(2.03mm).
17. Ifgapislessthan0.040"(0.51mm),addshimwasher890130
(0.060"{1.52mm}thick)and/or890131 (0.020"{1.02mm} thick),
whicheverisrequired. Ifgapismore than 0.080"(2.03mm), remove
oneormoreshimwashers as needed to obtain correct gap (see fig. 6
&fig.7). The chipper will function at up to a maximumof
0.125"(3.18mm)gap.
EDGE OF CHIP
RELIEF HOLE
Fig. 5
IMPELLER REMOVAL and CHIPPER ADJUSTMENT
1. Waitforenginetocoolanddisconnectsparkplug.
2. Drain fuel andoil from theengine.
3. Removebag,quickrelease,andupperhandle.Donotkink,stretch,
orbreakcontrolcables,controlhousings,orend fittings while removing
handles.
4.Remove housingtopplatebyremovingbolts around outside of
housing.
5. Leavingenginefastened to top plate, removeimpellerboltandlock
washerandslideimpelleroffcrankshaft (Apullermayberequired).
6. Retain shim washers used atend of crankshaft for use at impeller
reinstallation(see fig.7).However, yourunitmayor may not have
requiredtheuseofshimwashers.
7. Ifimpellerslidesofffreely,proceedto(step11orstep15).
(Do not drop impeller).
8. Ifimpellerdoesnotslideoffcrankshaft,place two crowbars between
impellerandhousing on oppositesides.Pryimpeller away fromengine
untilitloosens.
Usingapenetratingoilcanhelploosenastuckimpeller.
9. Iftheimpellercannot be loosened, obtain a 1”(25.4mm)longerboltof
thesamediameter and thread typeastheimpellerbolt. Invert engine
andimpellerand support engine above groundtopreventrecoil
damage. Threadlonger boltbyhandintothecrankshaftuntilbolt
bottoms. Usingasuitable gear or wheel pulleragainstthebolthead and
theimpellerback-plate(near the blades), remove impellerfromshaft.
IMPELLER REMOVAL
Use only a qualified mechanic for
any adjustments, disassembly or
any kind of repair .
DISCONNECT SPARK PLUGWIRE
BEFORE SERVICING UNIT.
WARNING: TO AVOID PERSONAL INJURY, ALWAYS
TURN MACHINE OFF, MAKE SURE ALL MOVING
PARTS COME TO A COMPLETE STOP.
RECONNECT SPARK PLUGWIRE,
GUARDS,BAG,CAPS AND / OR
HOSE BEFORE STARTING ENGINE.
ENGINE: See engine manufacturer
operator's instructions.
DEBRIS BAG: Seepage6.
17.117.1
17.117.1
17.1
1717
1717
17
DANGER
DANGER
KEEP HANDS and FEET AWAY
KEEP HANDS and FEET AWAY

Part No. 890394 Form No.F011398B
Page 9 of 12
MAINTENANCE continued
IMPELLER REMOVAL continued
Dateof
Service ServicePerformed
MAINTENANCEHISTORY
Engine (See Engine Manual)
Check for excessive vibration
Clean Debris Bag
Check bag strap tightness
Inspect for loose parts
Maintenance Operation
Followthese hourly
maintenance intervals.
Maintenance Schedule
Inspect for worn or damaged parts
Every5 hrs
or (Daily)
Every
Use
18. If chipperbladeproperlyclearsanvil surface,proceedtostep . If
not, return to (step 14) and add or subtract shim washers as
neededtoobtainacorrectgap.
19. Reinstallengineandimpeller onto housing in reverse order of
removal.
20. Beforeconnectingsparkplugwire,slowly pull engine starting
ropetoinsurethatimpellerrotatesfreely.
21. Reinstall sparkplugwire.
fig. 7
fig. 6
1717
1717
17
17.217.2
17.217.2
17.2
17.117.1
17.117.1
17.1

Part No. 890394 Form No. F011398B
Page 10 of 12
R
1818
1818
18
PARTS DRAWING
KD510H, KD510HS, KD510,
KD510IC,TKD510IC,TKD510H

Part No. 890394 Form No.F011398B
Page 11 of 12
Description * Denotes
standard
hardware
item that
maybe
purchased
locally.
19
item PARTS KD510 QTY KD510IC QTY KD510H QTY KD510HS QTY TKD510IC QTY TKD510H QTY
no. LIST Part No. Part No. Part No. Part No. Part No. Part No.
1 TURF QUICK DEBRIS BAG (service) 890305 1 890305 1 890305 1 890305 1 890307 1 890307 1
2 THROTTLE 850270 1 850270 1 850270 1 850270 1 850270 1 850270 1
3
4 NUT LOCK (1/4 - 20 ) *8160001 8 *8160001 8 *8160001 8 *8160001 8 *8160001 8 *8160001 8
5 SCREWCAP ( 1/4 - 20 x 1-1/2 HEX ) *8041008 4 *8041008 4 *8041008 4 *8041008 4 *8041008 5 *8041008 5
6 HANDLE ASS’Y (incl. items 4(5),5(5),11(2),75(2),76) 900054 1 900054 1 900054 1 900054 1 900056 1 900056 1
7 AXLE HEIGHT ADJUST 890389 1 890389 1 890389 1 890389 1 890389 1 890389 1
8 SCREWHANDLE 5/16 - 18 x 2-1/4 *900547 2 *900547 2 *900547 2 *900547 2 *900547 2 *900547 2
9 CLAMPCABLE 1" I.D. 900813 2 900813 2 900813 2 900813 2 900813 2 900813 2
10 SCREW CAP 1/4 - 20 x 1 3/4 *8041009 1 *8041009 1 *8041009 1 *8041009 1 *8041009 1 *8041009 1
11 BAR BAG SUPPORT 900039 2 900039 2 900039 2 900039 2 900039 2 900039 2
12 DOOR EXHAUST ASS’Y (incl. item 62 ) 890148 1 890148 1 890148 1 890148 1 890148 1 890148 1
13
14 BOLT-CARRIAGE 1/4x3/4 *8024021 2 *8024021 2 *8024021 2 *8024021 2 *8024021 6 *8024021 6
16 WASHER 1/4 FC ZP *8171002 2 *8171002 2 *8171002 2 *8171002 2 *8171002 2 *8171002 2
17
18 BRACKET - HEIGHT ADJUSTMENT 900932 1 900932 1 900932 1 900932 1 900932 1 900932 1
19
20 SPRING 900136 1 900136 1 900136 1 900136 1 900136 1 900136 1
21 TIRE- ONLY (PER ASSY) 900507 1 900507 1 900507 1 900507 1 900507 1 900507 1
22 PIN - HAIR COTTER 900471 1 900471 1 900471 1 900471 1 900471 1 900471 1
23 ROD SHORT HEIGHT ADJUSTMENT 890110 1 890110 1 890110 1 890110 1 890110 1 890110 1
24 BOLT - CARRIAGE 5/16 - 18 x 4 1/2 *8024054 4 *8024054 4 *8024054 4 *8024054 4 *8024054 4 *8024054 4
25
26 NUT LOCK 5/16 - 18 HEX *8160002 4 *8160002 4 *8160002 4 *8160002 6 *8160002 4 *8160002 4
27 HANDLE LOWER KD510 890346 1 890346 1 890346 1 890346 1 890346 1 890346 1
28 PLATE HANDLE SUPPORT 900933 1 900933 1 900933 1 900933 2 900933 1 900933 1
29 LABEL DANGER CUT FINGER 400424 2 400424 2 400424 2 400424 2 400424 2 400424 2
30 WASHERFLAT CUT 5/16 *8171003 2 *8171003 2 *8171003 2 *8171003 2 *8171003 2 *8171003 2
31
32 HUBCAP 1/2 WASHER 900927 4 900927 4 900927 4 900927 4 900927 4 900927 4
33
34 WHEEL ASS’Y (incl. items 21) 900509 4 900509 4 900509 4 900509 4 900509 4 900509 4
35 WASHER 0.75 “C”900997 1 - 0 900997 1 - 0 900997 1 - 0 900997 1 - 0 900997 1 - 0 900997 1 - 0
36
37 SCREW SM1/4x3/4 TYPE A *8122082 4
38 PLATE SKID (incl. items 78) 890413 1
39
40 SCREW CAP 1/4 - 20 x 1 - 1/4 *8041007 4 *8041007 4 *8041007 4 *8041007 4 *8041007 6 *8041007 6
41
42 SCREW SELF TAPPING 10 - 24 x 1/2 *8123086 1 *8123086 1 *8123086 1 *8123086 1 *8123086 1 *8123086 1
43 NOZZLE MAINFRAME ASS’Y (incl. one of items 29,44,42) 890391 1 890391 1 890391 1 890391 1 890391 1 890391 1
44 PLUG 900146 1 900146 1 900146 1 900146 1 900146 1 900146 1
45
46 BLADE CHIPPER - - - - - - - - 890101 1 890101 1
47 IMPELLER ASS’Y(incl. items 46, 49, 50, 51, 59, 65, 66, 67 ) 900215 1 900215 1 900003 1 900003 1 890144 1 890146 1
48 LABEL CHIPPER - - - - - - - - 890152 1 890152 1
49 KEY 900162 2 900162 2 900162 2 900162 2 9201060 1 900162 2
50 WASHERLOCK 3/8 TWISTED TOOTH 400502 1 400502 1 400502 1 400502 1 400502 1 400502 1
51 SCREW CAP 3/8 -24 x 1 (HARDENED)(TORQ.50 FT-LBS)(68N.m) 900154 1 900154 1 900154 1 900154 1 900154 1 900154 1
52 HOUSING ASS’Y (incl. items 12, 14, 15, 16, 86) 890371 1 890371 1 890371 1 890417 1 890371 1 890371 1
53 ENGINE HONDA 5.5 H.P. GXV160 KN12 - - - - 900615 1 900615 1 - - 900615 1
ENGINE BRIGGS & STRATTON 5 H.P. QUANTUM 890404 1 - - - - - - - - - -
ENGINE BRIGGS & STRATTON 5 H.P. QUANTUM IC - - 890403 1 - 1 - 1 890403 1 - -
54
55
56 SCREW CAP 3/8 - 1-1/2 TAPTITE 890408 3 890408 3 - - - - 890408 3 - -
SCREWCAP 5/16 - 24 x 1" - - - - 400164 3 400164 3 - - 400164 3
57 CAPHUB 900486 4 900486 4 900486 4 900486 4 900486 4 900486 4
58 WASHERFLAT 1/2 SAE *8172011 4 *8172011 4 *8172011 4 *8172011 4 *8172011 4 *8172011 4
59 SCREW SOCKET HD. 5/16 - 18 x 3/4 GR. 8 890103 2 890103 2
60 HT ADJUST ASSY 890110-01 1 890110-01 1 890110-01 1 890110-01 1 890110-01 1 890110-01 1
61 NUT LOCK 1/2 THIN 8161044 4 8161044 4 8161044 4 8161044 4 8161044 4 8161044 4
62 LABEL DANGER FLYING MATERIAL 810736 1 810736 1 810736 1 810736 1 810736 1 810736 1
63 LABEL DO NOT FILL WHEN ENGINE IS HOT 400268 1 400268 1 400268 1 400268 1 400268 1 400268 1
64
65 NUT KEPS 5/16 -18 - - - - - - - - 890104 2 890104 2
66 WASHER SHIM 0.060" (1.52mm) - - - - - - - - 890130 0-1 890130 0-1
67 WASHER SHIM 0.020" (0.51mm) - - - - - - - - 890131 0-2 890131 0-2
68 PLATE TOP ASS’Y (incl. items 14, 15, 29, 48, 69, 70, 71, 72) 890402 1 890402 1 890402 1 890402 1 890400 1 890400 1
69 GUARD FLAPPER - - - - - - - - 890119 2 890119 2
70 PLATE FLAPPER ENTRANCE - - - - - - - - 890127 2 890127 2
71 SCREW CAP 1/4 - 20 x 1/2 HWH 890359 15 890359 15 890359 15 890359 15 890359 15 890359 15
72
73 KNOB WING 5/16 - 18 890108 2 890108 2 890108 2 890108 2 890108 2 890108 2
74 NUT LOCK 5/16 - 18 THIN HT. *8161041 2 *8161041 2 *8161041 2 *8161041 4 *8161041 2 *8161041 2
75 GRIP HANDLE 400570 2 400570 2 400570 2 400570 2 400570 2 400570 2
76 BRACKET LOPPERLOOP - - - - - - - - 890167 1 890167 1
77

Part No. 890394 Form No. F011398B
Page 12 of 12
Will not vacuum or has poor vacuum perfor-
mance.
Poorchipping performance.
PARTS LIST CONTINUED
( Continued from page 11 )
TROUBLESHOOTING
Before Requesting Service Review These Suggestions
Engine stalls or labors when chipping. Feed branches at a slower rate. Service engine.
Solution
Possible Cause
Problem
Avoid extremely hard wood. Sharpen or replace
chipper blade (see page 8).
Clean debris bag. Shake bag clean or wash. Adjust
nozzle height. Check for hose kit cap. Unclog nozzle or
exhaust (see page 5). Allow air to feed with debris.
Dirty debris bag. Nozzle height set too high or too low.
Hose kit cap missing. Clogged nozzle or exhaust.
Excessive quantity of debris.
Extremely hard wood. Dull or damaged chipper blade.
Feeding branches into chipper too rapidly. Engine
service may be required.
1919
1919
19
2020
2020
20
Engine Service and Warranty
Contact your nearest engine manufacturer's autho-
rized servicing dealer.
22.122.1
22.122.1
22.1 2222
2222
22
BILLY GOAT INDUSTRIES INC.
P.O.BOX308(1803 S JEFFERSON) LEE'S SUMMIT, MO 64063 /USA
PHONE:[phone]FAX:[phone]
R
WARRANTY PROCEDURE
Please fill in the WARRANTY CARD and send the upper part to Billy Goat.
The WARRANTY terms are stated on the lower part which remains with the
user. Whenever a Billy Goat Machine is faulty due to a defect in material
and / or workmanship, the owner should make a warranty claim as follows:
The Machine should be taken to the dealer from whom it was
purchased or to an authorized Billy Goat dealer.
The owner should present the remaining half of the Warranty
Registration Card, or, if this is not available, the invoice or receipt.
The Warranty Claim will be filled in by the authorized Billy Goat Dealer,
who will send it with the faulty part to Billy Goat headquarters.
The Quality / Service department at Billy Goat headquarters will study
the claim and parts and will notify their conclusions.
The decision by the Quality / Service department at Billy Goat
headquarters to approve or reject a Warranty claim is final and
binding.
Note: To process a Warranty Claim, it is necessary to quote the Model
& Serial number who are printed on the Billy Goat Serial Plate.
Purchased
from
Purchase
Date
2121
2121
21 Serial Plate Record your machine model, serial number
and date-of-purchase and where purchased
R
min-1
Operator
1803 S. Jefferson
P.O. Box 308
Lee's Summit,
MO 64063 / USA
Tel [phone]
Fax [phone]
Model Serial No.
Unit(Weight) EnginePower
lbs. kg kW rpm
L
A
p
108
98
L
A
Abnormalvibration.
Engine will not start.
Engine is locked, will not
pull over. Debris locked in chipper blade, hopper or inside
impeller. Engine problem.
Check stop switches, throttle, choke position and
gasoline.Connect spark plug wire.Clean or replace
air cleaner.Or contact a qualified service person.
Quick Disconnect not fully engaged.
Check impeller and replace if required. Check
Engine.
Loose or out of balance impeller or loose engine.
Stop switch off (Honda only). Throttle in off position.
Engine not in full choke position (Honda only). Out of
gasoline. Bad or old gasoline. Spark Plug wire
disconnected. Dirty air cleaner.Safety Interlock engaged.
See page 5, Clearing a clogged chipper hopper.
Contact an engine servicing dealer for engine
problems.
* Denotes
standard
hardware
item that
maybe
purchased
locally.
item PARTS KD510 QTY KD510IC QTY KD510H QTY KD510HS QTY TKD510IC QTY TKD510H QTY
no. LIST Description Part No. Part No. Part No. Part No. Part No. Part No.
78 BOLT CARRIAGE 5/16-18x3/4" - - - - - - 8024039 2 - - - -
79 LINE PVC - - - - - - 900732 1 - - - -
80
81
82
83 CONNECTOR BAG QUICK 890176 1 890176 1 890176 1 890176 1 890176 1 890176 1
84 LABEL READ OWNER'S MANUAL 890301 1 890301 1 890301 1 890301 1 890301 1 890301 1
85 TAMPER - - - - - - - - 890229 1 - -
86 LABEL EAR/EYE BREATING 890254 1 890254 1 890254 1 890254 1 890254 1 890254 1
87