Billy Goat KD510IC Installation instructions

Part No. 890394 Form No.F011398B
Page 1 of 12
Thank You for Selecting
Operator Owner's Manual
The Powerful KD orTKDTERMITE ®
VACUUM CHIPPER
R
UNITSIZE: OVERALL LENGTH: 62"(1.57m) OVERALL WIDTH 26.75" (0.68m) OVERALL HEIGHT 42" (1.07m)
11
11
1
33
33
3
OPTIONAL ACCESSORIES
22
22
2
Specifications
QUICK DEBRIS BAG
P/N 890305 (STD. ON KD)
For use industyconditions.
DEBRIS BAG COVER
P/N 900801 Directs dust
downwardawayfrom operator.
OPTIONAL DEBRIS BAGS
STANDARD TURF QUICK
DEBRIS BAG
P/N 890307. (STD. ONTKD)
For use in leaves and grass in non-
dustyconditions.
NOZZLE WEAR PLATES
P/N 890413.
(STD. ON KD510HS) Extends
nozzle life when used along
curbs and hard surfaces.
Homeowners Vacuum
Hose Kit P/N 900942.
4"(102mm) x 10' (3.05m)
Heavy Duty Vacuum
Hose Kit P/N 900943.
4"(102mm) x 10' (3.05m)
For vacuuming in hard to
reach areas.
HOSE KITS
SHREDDER KIT
P/N 890209. Shreds
leaves, dramatically reducing
total volume.
ZIPPERLESS QUICK BAG
P/N 890309 For non dusty
conditions that are damaging
to zippers.
CASTER KIT
P/N 890412 For use on hard
surface
KD510, KD510IC, KD510H, KD510HS
TKD510IC, TKD510H
KD510 KD510IC KD510H KD510HS TKD510IC TKD510H
ENGINE:H.P. 5.0 (3.73kW) 5.0 (3.73kW) 5.5 (4.1kW) 5.5 (4.1kW) 5.0 (3.73kW) 5.5 (4.1kW)
ENGINE:TYPE B&S B&S I/C HONDA OHV HONDA OHV B&S I/C HONDA OHV
ENGINE:FUEL CAP. 1.5qt. (1.4L) 1.5qt. (1.4L) 1.2qt. (1.1L) 1.2qt. (1.1L) 1.5qt. (1.4L) 1.2qt. (1.1L)
ENGINE:OIL CAP. 0.63qt. (0.6L) 0.63qt. (0.6L) 0.63qt. (0.6L) 0.63qt. (0.6L) 0.63qt. (0.6L) 0.63qt. (0.6L)
WEIGHT:UNIT 103# (46.7 kg) 103# (46.7 kg) 112# (50.8 kg) 122# (55.3 kg) 121# (57.2 kg) 130# (59.0 kg)
WEIGHT:SHIPPING 126# (57.2 kg) 126# (57.2 kg) 135# (61.2 kg) 145# (65.8 kg) 126# (57.2 kg) 153# (69.4 kg)
ENGINE WEIGHT: 24.8# (11.05 kg) 24.8# (11.05 kg) 36# (16.3 kg) 36# (16.3 kg) 24.8# (11.05 kg) 36# (16.3 kg)

Part No. 890394 Form No. F011398B
Page 10 of 12
R
1818
1818
18
PARTS DRAWING
KD510H, KD510HS, KD510,
KD510IC,TKD510IC,TKD510H

Part No. 890394 Form No.F011398B
Page 1 of 12
Thank You for Selecting
Operator Owner's Manual
The Powerful KD orTKDTERMITE ®
VACUUM CHIPPER
R
UNITSIZE: OVERALL LENGTH: 62"(1.57m) OVERALL WIDTH 26.75" (0.68m) OVERALL HEIGHT 42" (1.07m)
11
11
1
33
33
3
OPTIONAL ACCESSORIES
22
22
2
Specifications
QUICK DEBRIS BAG
P/N 890305 (STD. ON KD)
For use industyconditions.
DEBRIS BAG COVER
P/N 900801 Directs dust
downwardaway from operator.
OPTIONAL DEBRIS BAGS
STANDARD TURF QUICK
DEBRIS BAG
P/N 890307. (STD. ONTKD)
For use in leaves and grass in non-
dustyconditions.
NOZZLE WEAR PLATES
P/N 890413.
(STD. ON KD510HS) Extends
nozzle life when used along
curbs and hard surfaces.
Homeowners Vacuum
Hose Kit P/N 900942.
4"(102mm) x 10' (3.05m)
Heavy Duty Vacuum
Hose Kit P/N 900943.
4"(102mm) x 10' (3.05m)
For vacuuming in hard to
reach areas.
HOSE KITS
SHREDDER KIT
P/N 890209. Shreds
leaves, dramatically reducing
total volume.
ZIPPERLESS QUICK BAG
P/N 890309 For non dusty
conditions that are damaging
to zippers.
CASTER KIT
P/N 890412 For use on hard
surface
KD510, KD510IC, KD510H, KD510HS
TKD510IC, TKD510H
KD510 KD510IC KD510H KD510HS TKD510IC TKD510H
ENGINE:H.P. 5.0 (3.73kW) 5.0 (3.73kW) 5.5 (4.1kW) 5.5 (4.1kW) 5.0 (3.73kW) 5.5 (4.1kW)
ENGINE:TYPE B&S B&S I/C HONDA OHV HONDA OHV B&S I/C HONDA OHV
ENGINE:FUEL CAP. 1.5qt. (1.4L) 1.5qt. (1.4L) 1.2qt. (1.1L) 1.2qt. (1.1L) 1.5qt. (1.4L) 1.2qt. (1.1L)
ENGINE:OIL CAP. 0.63qt. (0.6L) 0.63qt. (0.6L) 0.63qt. (0.6L) 0.63qt. (0.6L) 0.63qt. (0.6L) 0.63qt. (0.6L)
WEIGHT:UNIT 103# (46.7 kg) 103# (46.7 kg) 112# (50.8 kg) 122# (55.3 kg) 121# (57.2 kg) 130# (59.0 kg)
WEIGHT:SHIPPING 126# (57.2 kg) 126# (57.2 kg) 135# (61.2 kg) 145# (65.8 kg) 126# (57.2 kg) 153# (69.4 kg)
ENGINE WEIGHT: 24.8# (11.05 kg) 24.8# (11.05 kg) 36# (16.3 kg) 36# (16.3 kg) 24.8# (11.05 kg) 36# (16.3 kg)

Part No. 890394 Form No. F011398B
Page 10 of 12
R
1818
1818
18
PARTS DRAWING
KD510H, KD510HS, KD510,
KD510IC,TKD510IC,TKD510H

Part No. 890394 Form No.F011398B
Page 11 of 12
Description * Denotes
standard
hardware
item that
maybe
purchased
locally.
19
item PARTS KD510 QTY KD510IC QTY KD510H QTY KD510HS QTY TKD510IC QTY TKD510H QTY
no. LIST Part No. Part No. Part No. Part No. Part No. Part No.
1 TURF QUICK DEBRIS BAG (service) 890305 1 890305 1 890305 1 890305 1 890307 1 890307 1
2 THROTTLE 850270 1 850270 1 850270 1 850270 1 850270 1 850270 1
3
4 NUT LOCK (1/4 - 20 ) *8160001 8 *8160001 8 *8160001 8 *8160001 8 *8160001 8 *8160001 8
5 SCREWCAP( 1/4 - 20 x 1-1/2 HEX ) *8041008 4 *8041008 4 *8041008 4 *8041008 4 *8041008 5 *8041008 5
6 HANDLE ASS’Y (incl. items 4(5),5(5),11(2),75(2),76) 900054 1 900054 1 900054 1 900054 1 900056 1 900056 1
7 AXLE HEIGHT ADJUST 890389 1 890389 1 890389 1 890389 1 890389 1 890389 1
8 SCREWHANDLE 5/16 - 18 x 2-1/4 *900547 2 *900547 2 *900547 2 *900547 2 *900547 2 *900547 2
9 CLAMPCABLE 1" I.D. 900813 2 900813 2 900813 2 900813 2 900813 2 900813 2
10 SCREWCAP1/4 - 20 x 1 3/4 *8041009 1 *8041009 1 *8041009 1 *8041009 1 *8041009 1 *8041009 1
11 BAR BAG SUPPORT 900039 2 900039 2 900039 2 900039 2 900039 2 900039 2
12 DOOR EXHAUST ASS’Y (incl. item 62 ) 890148 1 890148 1 890148 1 890148 1 890148 1 890148 1
13
14 BOLT-CARRIAGE 1/4x3/4 *8024021 2 *8024021 2 *8024021 2 *8024021 2 *8024021 6 *8024021 6
16 WASHER 1/4 FC ZP *8171002 2 *8171002 2 *8171002 2 *8171002 2 *8171002 2 *8171002 2
17
18 BRACKET - HEIGHT ADJUSTMENT 900932 1 900932 1 900932 1 900932 1 900932 1 900932 1
19
20 SPRING 900136 1 900136 1 900136 1 900136 1 900136 1 900136 1
21 TIRE - ONLY(PER ASSY) 900507 1 900507 1 900507 1 900507 1 900507 1 900507 1
22 PIN - HAIR COTTER 900471 1 900471 1 900471 1 900471 1 900471 1 900471 1
23 ROD SHORT HEIGHT ADJUSTMENT 890110 1 890110 1 890110 1 890110 1 890110 1 890110 1
24 BOLT - CARRIAGE 5/16 - 18 x 4 1/2 *8024054 4 *8024054 4 *8024054 4 *8024054 4 *8024054 4 *8024054 4
25
26 NUT LOCK 5/16 - 18 HEX *8160002 4 *8160002 4 *8160002 4 *8160002 6 *8160002 4 *8160002 4
27 HANDLE LOWER KD510 890346 1 890346 1 890346 1 890346 1 890346 1 890346 1
28 PLATE HANDLESUPPORT 900933 1 900933 1 900933 1 900933 2 900933 1 900933 1
29 LABEL DANGER CUT FINGER 400424 2 400424 2 400424 2 400424 2 400424 2 400424 2
30 WASHER FLAT CUT 5/16 *8171003 2 *8171003 2 *8171003 2 *8171003 2 *8171003 2 *8171003 2
31
32 HUBCAP1/2 WASHER 900927 4 900927 4 900927 4 900927 4 900927 4 900927 4
33
34 WHEEL ASS’Y (incl. items 21) 900509 4 900509 4 900509 4 900509 4 900509 4 900509 4
35 WASHER 0.75 “C”900997 1 - 0 900997 1 - 0 900997 1 - 0 900997 1 - 0 900997 1 - 0 900997 1 - 0
36
37 SCREWSM1/4x3/4 TYPE A *8122082 4
38 PLATE SKID (incl. items 78) 890413 1
39
40 SCREWCAP1/4 - 20 x 1 - 1/4 *8041007 4 *8041007 4 *8041007 4 *8041007 4 *8041007 6 *8041007 6
41
42 SCREWSELF TAPPING 10 - 24 x 1/2 *8123086 1 *8123086 1 *8123086 1 *8123086 1 *8123086 1 *8123086 1
43 NOZZLE MAINFRAME ASS’Y (incl. one of items 29,44,42) 890391 1 890391 1 890391 1 890391 1 890391 1 890391 1
44 PLUG 900146 1 900146 1 900146 1 900146 1 900146 1 900146 1
45
46 BLADECHIPPER - - - - - - - - 890101 1 890101 1
47 IMPELLER ASS’Y (incl. items 46, 49, 50, 51, 59, 65, 66, 67 ) 900215 1 900215 1 900003 1 900003 1 890144 1 890146 1
48 LABEL CHIPPER - - - - - - - - 890152 1 890152 1
49 KEY 900162 2 900162 2 900162 2 900162 2 9201060 1 900162 2
50 WASHER LOCK 3/8 TWISTED TOOTH 400502 1 400502 1 400502 1 400502 1 400502 1 400502 1
51 SCREWCAP3/8 -24 x 1 (HARDENED)(TORQ.50 FT-LBS)(68N.m) 900154 1 900154 1 900154 1 900154 1 900154 1 900154 1
52 HOUSING ASS’Y (incl. items 12, 14, 15, 16, 86) 890371 1 890371 1 890371 1 890417 1 890371 1 890371 1
53 ENGINE HONDA 5.5 H.P. GXV160 KN12 - - - - 900615 1 900615 1 - - 900615 1
ENGINE BRIGGS & STRATTON 5 H.P. QUANTUM 890404 1 - - - - - - - - - -
ENGINE BRIGGS & STRATTON5 H.P. QUANTUM IC - - 890403 1 - 1 - 1 890403 1 - -
54
55
56 SCREWCAP 3/8 - 1-1/2 TAPTITE 890408 3 890408 3 - - - - 890408 3 - -
SCREWCAP5/16 - 24 x 1" - - - - 400164 3 400164 3 - - 400164 3
57 CAP HUB 900486 4 900486 4 900486 4 900486 4 900486 4 900486 4
58 WASHER FLAT 1/2 SAE *8172011 4 *8172011 4 *8172011 4 *8172011 4 *8172011 4 *8172011 4
59 SCREWSOCKET HD. 5/16 - 18 x 3/4 GR. 8 890103 2 890103 2
60 HT ADJUST ASSY 890110-01 1 890110-01 1 890110-01 1 890110-01 1 890110-01 1 890110-01 1
61 NUT LOCK 1/2 THIN 8161044 4 8161044 4 8161044 4 8161044 4 8161044 4 8161044 4
62 LABEL DANGER FLYING MATERIAL 810736 1 810736 1 810736 1 810736 1 810736 1 810736 1
63 LABEL DO NOT FILL WHEN ENGINEIS HOT 400268 1 400268 1 400268 1 400268 1 400268 1 400268 1
64
65 NUT KEPS 5/16 -18 - - - - - - - - 890104 2 890104 2
66 WASHER SHIM 0.060" (1.52mm) - - - - - - - - 890130 0-1 890130 0-1
67 WASHER SHIM 0.020" (0.51mm) - - - - - - - - 890131 0-2 890131 0-2
68 PLATE TOP ASS’Y(incl. items 14, 15, 29, 48, 69, 70, 71, 72) 890402 1 890402 1 890402 1 890402 1 890400 1 890400 1
69 GUARD FLAPPER - - - - - - - - 890119 2 890119 2
70 PLATE FLAPPERENTRANCE - - - - - - - - 890127 2 890127 2
71 SCREWCAP1/4 - 20 x 1/2 HWH 890359 15 890359 15 890359 15 890359 15 890359 15 890359 15
72
73 KNOB WING 5/16 - 18 890108 2 890108 2 890108 2 890108 2 890108 2 890108 2
74 NUT LOCK 5/16 - 18 THIN HT. *8161041 2 *8161041 2 *8161041 2 *8161041 4 *8161041 2 *8161041 2
75 GRIP HANDLE 400570 2 400570 2 400570 2 400570 2 400570 2 400570 2
76 BRACKET LOPPERLOOP - - - - - - - - 890167 1 890167 1
77

Part No. 890394 Form No. F011398B
Page 12 of 12
Will not vacuum or has poor vacuum perfor-
mance.
Poorchipping performance.
PARTS LIST CONTINUED
( Continued from page 11 )
TROUBLESHOOTING
Before Requesting Service Review These Suggestions
Engine stalls or labors when chipping. Feed branches at a slower rate. Service engine.
Solution
Possible Cause
Problem
Avoid extremely hard wood. Sharpen or replace
chipper blade (see page 8).
Clean debris bag. Shake bag clean or wash. Adjust
nozzle height. Check for hose kit cap. Unclog nozzle or
exhaust (see page 5). Allow air to feed with debris.
Dirty debris bag. Nozzle height set too high or too low.
Hose kit cap missing. Clogged nozzle or exhaust.
Excessive quantity of debris.
Extremely hard wood. Dull or damaged chipper blade.
Feeding branches into chipper too rapidly. Engine
service may be required.
1919
1919
19
2020
2020
20
Engine Service and Warranty
Contact your nearest engine manufacturer's autho-
rized servicing dealer.
22.122.1
22.122.1
22.1 2222
2222
22
BILLY GOAT INDUSTRIES INC.
P.O.BOX308(1803 S JEFFERSON) LEE'S SUMMIT, MO 64063 /USA
PHONE:[phone]FAX:[phone]
R
WARRANTY PROCEDURE
Please fill in the WARRANTY CARD and send the upper part to Billy Goat.
The WARRANTY terms are stated on the lower part which remains with the
user. Whenever a Billy Goat Machine is faulty due to a defect in material
and / or workmanship, the owner should make a warranty claim as follows:
The Machine should be taken to the dealer from whom it was
purchased or to an authorized Billy Goat dealer.
The owner should present the remaining half of the Warranty
Registration Card, or, if this is not available, the invoice or receipt.
The Warranty Claim will be filled in by the authorized Billy Goat Dealer,
who will send it with the faulty part to Billy Goat headquarters.
The Quality / Service department at Billy Goat headquarters will study
the claim and parts and will notify their conclusions.
The decision by the Quality / Service department at Billy Goat
headquarters to approve or reject a Warranty claim is final and
binding.
Note: To process a Warranty Claim, it is necessary to quote the Model
& Serial number who are printed on the Billy Goat Serial Plate.
Purchased
from
Purchase
Date
2121
2121
21 Serial Plate Record your machine model, serial number
and date-of-purchase and where purchased
R
min-1
Operator
1803 S. Jefferson
P.O. Box 308
Lee's Summit,
MO 64063 / USA
Tel [phone]
Fax [phone]
Model Serial No.
Unit(Weight) EnginePower
lbs. kg kW rpm
L
A
p
108
98
L
A
Abnormalvibration.
Engine will not start.
Engine is locked, will not
pull over. Debris locked in chipper blade, hopper or inside
impeller. Engine problem.
Check stop switches, throttle, choke position and
gasoline.Connect spark plug wire.Clean or replace
air cleaner.Or contact a qualified service person.
Quick Disconnect not fully engaged.
Check impeller and replace if required. Check
Engine.
Loose or out of balance impeller or loose engine.
Stop switch off (Honda only). Throttle in off position.
Engine not in full choke position (Honda only). Out of
gasoline. Bad or old gasoline. Spark Plug wire
disconnected. Dirty air cleaner.Safety Interlock engaged.
See page 5, Clearing a clogged chipper hopper.
Contact an engine servicing dealer for engine
problems.
* Denotes
standard
hardware
item that
maybe
purchased
locally.
item PARTS KD510 QTY KD510IC QTY KD510H QTY KD510HS QTY TKD510IC QTY TKD510H QTY
no. LIST Description Part No. Part No. Part No. Part No. Part No. Part No.
78 BOLT CARRIAGE 5/16-18x3/4" - - - - - - 8024039 2 - - - -
79 LINE PVC - - - - - - 900732 1 - - - -
80
81
82
83 CONNECTOR BAG QUICK 890176 1 890176 1 890176 1 890176 1 890176 1 890176 1
84 LABEL READ OWNER'S MANUAL 890301 1 890301 1 890301 1 890301 1 890301 1 890301 1
85 TAMPER - - - - - - - - 890229 1 - -
86 LABEL EAR/EYE BREATING 890254 1 890254 1 890254 1 890254 1 890254 1 890254 1
87