Bin Master NCR-80 User manual

NCR-80 Two-Wire 4-20 mA/HART 1
Operating Instructions
Radar sensor for continuous level
measurement of bulk solids
NCR-80
Two-wire 4 - 20 mA/HART
Document ID: 925-0338 Rev B

NCR-80 Two-Wire 4-20 mA/HART 2
Contents
1 About this document
1.1 Function ................................................................................................................................4
1.2 Target group..........................................................................................................................4
1.3 Symbols used ...................................................................................................................... 4
2 For your safety
2.1 Authorized personnel ............................................................................................................5
2.2 Appropriate use.....................................................................................................................5
2.3 Warning about incorrect use.................................................................................................5
2.4 General safety instructions ...................................................................................................5
2.5 CE conformity .......................................................................................................................6
2.6 NAMUR recommendations ...................................................................................................6
2.7 Radio license for Europe ......................................................................................................6
2.8 Radio license for USA...........................................................................................................6
2.9 Radio license for Canada .....................................................................................................7
2.10 Environmental instructions..................................................................................................8
3 Product description
  ........................................................................................................................9
3.2 Principle of operation ..........................................................................................................10
3.3 Packaging, transport and storage.......................................................................................11
3.4 Accessories and replacement parts....................................................................................11
4 Mounting
4.1 General instructions............................................................................................................13
4.2 Mounting versions, plastic horn antenna ............................................................................14
4.3 Mounting preparations, mounting strap ..............................................................................16
4.4 Mounting instructions..........................................................................................................17
5 Connecting to power supply
5.1 Preparing the connection....................................................................................................28
5.2 Connecting..........................................................................................................................29
5.3 Wiring plan, single chamber housing..................................................................................31
5.4 Wiring plan, double chamber housing ................................................................................31
5.5 Double chamber housing Ex d........................................................................................... 33
5.6 Wiring plan, double chamber housing Ex d ia ....................................................................34
5.7 Double chamber housing with DISADAPT .........................................................................36
5.8 Wiring plan - version IP 66/IP 68, 1 bar ..............................................................................36

NCR-80 Two-Wire 4-20 mA/HART 3
6 Set up with the display and adjustment module
6.1 Insert display and adjustment module ...............................................................................37
6.2 Adjustment system.............................................................................................................38
6.3 Measured value indication - Selection national language..................................................39
6.4 Parameter adjustment - Quick setup .................................................................................40
6.5 Parameter adjustment - Extended adjustment ..................................................................40
6.6 Saving the parameter adjustment data..............................................................................54
7 Setup with PACTware
7.1 Connect the PC .................................................................................................................56
7.2 Parameter adjustment .......................................................................................................57
7.3 Saving the parameter adjustment data..............................................................................58
8 Set up with other systems
8.1 DD adjustment programs...................................................................................................59
8.2 Field Communicator 375, 475............................................................................................59
9 Diagnosis, asset management and service
9.1 Maintenance ......................................................................................................................60
9.2 Measured value and event memory ..................................................................................60
9.3 Asset Management function ..............................................................................................61
9.4 Rectify faults ......................................................................................................................65
9.5 Exchanging the electronics module...................................................................................68
10 Dismount
10.1 Dismounting steps ...........................................................................................................69
10.2 Disposal ...........................................................................................................................69
11 Supplement
11.1 Technical data ..................................................................................................................70
11.2 Radio astronomy stations ................................................................................................80
11.3 Dimensions. .....................................................................................................................80
Safety instructions for Ex areas

These instructions are attached as documents to each instrument
with Ex approval and are part of the operating instructions manual.

NCR-80 Two-Wire 4-20 mA/HART 4
Information, tip, note
This symbol indicates helpful additional information.
Caution: If this warning is ignored, faults or malfunctions can result.
Warning: If this warning is ignored, injury to persons and/or serious
damage to the instrument can result.
Danger: If this warning is ignored, serious injury to persons and/or
destruction of the instrument can result.
Ex applications
This symbol indicates special instructions for Ex applications.
List
The dot set in front indicates a list with no implied sequence.
Action
This arrow indicates a single action.
Sequence of actions
Numbers set in front indicate successive steps in a procedure.
Battery disposal
This symbol indicates special information about the disposal of batteries
and accumulators.
1 About this document
1.1 Function
This operating instructions manual provides all the information you need for mounting, connection

information before putting the instrument into operation and keep this manual accessible in the im-
mediate vicinity of the device.
1.2 Target group
This operating instructions manual is directed to trained specialist personnel. The contents of this
manual should be made available to these personnel and put into practice by them.
1.2 Symbols used

NCR-80 Two-Wire 4-20 mA/HART 5
2 For your safety
1.1 Authorized personnel
All operations described in this operating instructions manual must be carried out only by trained
specialist personnel authorized by the plant operator.
During work on and with the device the required personal protective equipment must always be
worn.
2.2 Appropriate use
-
tions in the operating instructions manual as well as possible supplementary instructions.
2.3 Warning about incorrect use



2.4 General safety instructions
This is a state-of-the-art instrument complying with all prevailing regulations and guidelines. The

responsible for the trouble-free operation of the instrument.
During the entire duration of use, the user is obliged to determine the compliance of the necessary
occupational safety measures with the current valid rules and regulations and also take note of
new regulations.
The safety instructions in this operating instructions manual, the national installation standards as
well as the valid safety regulations and accident prevention rules must be observed by the user.
For safety and warranty reasons, any invasive work on the device beyond that described in the op-
erating instructions manual may be carried out only by personnel authorized by the manufacturer.

The safety approval markings and safety tips on the device must also be observed.
Depending on the instrument version, the emitting frequencies are in the C, K or W band range.
The low emitting frequencies are far below the internationally approved limit values. When used
correctly, the device poses no danger to health.