Bindicator Roto-Bin-Dicator User manual

IOM
LAR180212 Rev. E
Roto-Bin-Dicator®
Single & Double Switch Models
Installation & Operation Manual
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Roto-Bin-Dicator®
Single & Double Switch Models
Installation & Operation Manual
CONTENTS
I. HANDLING & STORAGE ...........................................................................................................................1
Inspection and Handling
Disposal and Recycling
Storage
II. GENERAL SAFETY....................................................................................................................................2
Authorized Personnel
Use
Misuse
III. PRODUCT DESCRIPTION.........................................................................................................................3
  TechnicalSpecications
Approvals & Ratings
IV. MECHANICAL INSTALLATION..................................................................................................................4
Mounting Location
Mounting Surface Preparation
Mounting on Side of Bin
Mounting on Top of Bin
V. ELECTRICAL INSTALLATION.................................................................................................................... 5
Wiring for 24V/110V/220V AC Units
Wiring for 24VDC Units
VI. MAINTENANCE .........................................................................................................................................6
Preventative Maintenance
Replacement Parts
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SAFETY SYMBOLS
WARNING:
IDENTIFIES CONDITIONS OR PROCEDURES, WHICH IF NOT
FOLLOWED, COULD RESULT IN SERIOUS INJURY. RISK OF
ELECTRICAL SHOCK.
CAUTION:
IDENTIFIES CONDITIONS OR PROCEDURES, WHICH IF NOT
FOLLOWED, COULD RESULT IN SERIOUS DAMAGE OR FAILURE
OF THE EQUIPMENT.
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LAR180212 Rev. E
I. HANDLING AND STORAGE
SAVE THESE INSTRUCTIONS
INSPECTION AND HANDLING
Do not dispose of the carton or packing materials.
Each package should be inspected upon receipt for damage that may have occurred due to mishandling during
shipping. If the unit is received damaged, notify the carrier or the factory for instructions. Failure to do so may
void your warranty. If you have any problems or questions, consult the manufacturer Customer Support at
800-778-9242.
DISPOSAL AND RECYCLING
This product can be recycled by specialized companies and must not be disposed of in a municipal collection
site. If you do not have the means to dispose of properly, please contact the manufacturer for return and
disposal instructions or options.
STORAGE
If the Roto-Bin-Dicator®is not scheduled for immediate installation following delivery, the following steps should
be observed:
1. Following inspection, repackage the unit into its original packaging.
2. Select a clean dry site, free of vibration, shock and impact hazards.
3. If storage will be extended longer than 30 days, the unit must be stored at temperatures between 32° and
158° F (0° and 70° C) in non-condensing atmosphere with humidity less than 85%.
CAUTION: DO NOT STORE A NON-POWERED UNIT OUTDOORS FOR A PROLONGED PERIOD.
Roto-Bin-Dicator®
Single & Double Switch Models
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II. GENERAL SAFETY
AUTHORIZED PERSONNEL
Allinstructionsdescribedinthedocumentmustbeperformedbyauthorizedandqualiedservicepersonnel
only. Before installing the unit, please read these instructions and familiarize yourself with the requirements and
functions of the device. The required personal protective equipment must always be worn when servicing this
device.
USE
The device is solely intended for use as described in this manual. Reliable operation is ensured only if the
instrumentisusedaccordingtothespecicationsdescribedinthisdocument.Forsafetyandwarrantyreasons,
useofaccessoryequipmentnotrecommendedbythemanufacturerormodicationofthisdeviceisexplicitly
forbidden.Allservicingofthisequipmentmustbeperformedbyqualiedservicepersonnelonly.Thisdevice
should be mounted in locations where it will not be subject to tampering by unauthorized personnel.
MISUSE
Improper use or installation of this device may cause the following:
• Personalinjuryorharm
• Applicationspecichazardssuchasvesseloverll
• Damagetothedeviceorsystem
If any questions or problems arise during installation of this equipment, please contact the manufacturer
Customer Support at 800-778-9242.
WARNING: ONLY CERTAIN MODELS CAN BE USED IN HAZARDOUS LOCATIONS; SEE NAMEPLATE.
THESE MODELS SHALL ONLY BE USED IN APPLICATIONS COVERED BY THE STATED RATINGS OR
NON-HAZARDOUS LOCATIONS.
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LAR180212 Rev. E
III. PRODUCT DESCRIPTION
Operation centers around the low torque, slow speed synchronous motor. The motor either turns the paddle in the
absence of the bulk material, or turns itself to actuate the micro switch when paddle rotation is stopped by the
bulk material. Constant power to the stalled motor keeps the switch actuated until the paddle is again free to turn.
TECHNICAL SPECIFICATIONS
FUNCTIONAL
Operating Power
24/120/240 VAC; 50/60 Hz, 24 VDC
Power Consumption 5 watts
Motor 1 rpm
Fail-Safe Circuitry Low level fail safe
Switch Rating General Purpose: SPDT 20A @ 125/250/480 VAC.
Pilot Duty: 345 VA, 115 VAC; 690 VA, 230 VAC
Operating Temp -40º F to 113º F (-40º C to 45º C)
PHYSICAL
Drive Shaft Assembly Precision machined shaft with two shielded ball bearings
Shaft Seal Teon®/Viton®Lipseal rated 1/2micron @ 30 psi (2.1 kg/cm2) @ 400º F (204º C)
Housing and Cover
Type 4X/IP66 polyester coated aluminum casting
Mounting Plate 8” outside diameter with 11/4” NPT pipe threaded coupling; standard polyester coated mild steel;
optional 304 stainless steel
Conduit Entry 3/4” NPT or M20 x 1.5
Rigid Shaft and
Paddle Metal parts of all designs are 304 stainless steel
Flex Shaft
Available in neoprene, 155º F (68º C) or silicone, 400º F (204º C) coatings
Shipping Weight Aluminum housing 10 lbs (4.5 kg)
Stainless Steel housing 16 lbs (7.3 kg)
Pollution Degree 2
Installation Category II
Altitude 6,562 ft (2000 m)
APPROVALS & RATINGS
UL (US and Canada):
Ordinary Location Type 4X; IP66
Hazardous Location, Type 4X
Explosion Proof
Dust Ignition Proof
ATEX/IEC/IECex: (Pending)
Dust and Gas Categories; IP66
CE
Electromagnetic Compatibility Directive
Low Voltage Directive
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LAR180212 Rev. E
IV. MECHANICAL INSTALLATION
GUIDELINES
The following precautions should be observed when installing and operating a Roto-Bin-Dicator PRO device:
• Theinstallationandwiringofthisproductmustcomplywithallnational,federal,state,municipaland
local codes that apply.
• Handlecarefullytopreventdamage.
• Donotallowmoisturetoentertheelectronicsenclosure.Conduitshouldslopedownwardfromthe
housing.Installdriploops(ordraintting)andsealconduitwithsiliconerubberproduct.
• Forhorizontallymountedunits,theconduitopeningsmustfacedownward.
The unit must be located at the position where level indication is desired. The unit may be mounted through the
top or side wall of the vessel. To ensure reliable operation, observe the following guidelines when choosing the
mounting location.
• DONOTmounttheRoto-Bin-DicatorPROinanareawherethepaddleorshaftcancontactthevessel.
• DONOTmounttheRoto-Bin-DicatorPROwherethepaddleorshaftaredirectlyintheowofmaterial.
Thematerialshouldbeabletoowontoandawayfromthepaddle.Ifnecessary,useabafetoprotect
thepaddleandshaftfromfallingmaterial(ie.avalanche,massowandin-comingowstream).The
bafeshouldbeplaced6to12inchesabovethepaddle,distancedependonpaddlesize.
WARNING: FOR PRODUCTS MARKED AS TYPE 4X, USE TYPE 4X HUB FITTING; FOR IP66 USE IP66
HUB FITTING.
WARNING: IN ORDER TO MAINTAIN SAFE OPERATION IN HAZARDOUS LOCATIONS, THE
INTEGRITY OF THE ALUMINUM CASTING AND THE EPDM SEALS MUST BE MAINTAINED. THE
USER/INSTALLER MUST AVOID INSTALLATIONS WHERE AGGRESSIVE SUBSTANCES MAY BE
PRESENT AND COULD AFFECT THE PERFORMANCE OF THESE MATERIALS. CARE MUST BE
EXCERCISED WHEN REMOVING AND REPLACING THE COVER, SO NO MARRING, SCRATCHING
OR DAMAGE OCCURS TO THE FLANGES.
CAUTION: WHEN MOUNTING UNITS, NEVER ADJUST THE ORIENTATION BY TURNING THE HOUSING.
USE 2-1/4 IN. WRENCH FOR PROCESS FITTING UNITS, OTHERWISE A STRAP WRENCH SHOULD BE
USED TO TIGHTEN INTO PLACE.
WARNING: FOR UNITS INSTALLED IN HAZAROUS LOCATIONS, TO REDUCE THE RISK OF IGNITION OF
HAZARDOUS ATMOSPHERES, CONDUIT RUNS MUST HAVE A SEALING FITTING CONNECTING WITHIN
18 IN. OF THE ENCLOSURE.
WARNING: REMOVE POWER FROM THE UNIT BEFORE INSTALLING, REMOVING, OR MAKING
ADJUSTMENTS.
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LAR180212 Rev. E
Mounting Plate
H-20 gasket
8.0” O.D.
6.0” I.D.
11/4” NDT
installation for use with mounting plates
1. On a 7 in. bolt circle, drill and tap or drill 6 equally spaced holes in the bin wall for 1/4 in. bolts or cap
screws. If not tapped, bolt heads should be tack welded to the bin inner wall.
2. Cut a 5 in. diameter hole to pass the paddle through. Contact factory for non-standard wall thickness
greater than 1/4 in.
MOUTING - SIDE OF BIN
1. Conduit opening must face down.
2. Assemble gasket between the mounting plate and the bin wall.
3. Flat washer, customer supplied, is recommended between mounting plate and fastening hardware.
Mounting Plate & Gasket Diagram
MOUNTING - TOP OF BIN
1. Assemble gasket between the mounting plate and the bin.
2. Flat washer, customer supplied, is recommended between mounting plate and fastening hardware.
NOTE:Allextendedunitsshouldhaveshaftguardand/orexcoupling.
NOTE: Extended units with shaft lengths greater than 12 inches require a shaft guard.
NOTE: It is recommended that the shaft guard be braced to bin will at 6 foot intervals.
installation for use without mounting plates
Preferred mount is through half couplings; a full coupling will allow material to collect around the shaft, which
may cause additional drag on the rotating shaft.
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LAR180212 Rev. E
V. ELECTRICAL INSTALLATION
CAUTION: IF THE UNIT WAS SUPPLIED WITH A GASKET, AVOID FOLDING, CUTTING OR TEARING
THE GASKET. DAMAGING THE GASKET CAN ALLOW MOISTURE TO ENTER THE ENCLOSURE AND
DAMAGER THE UNIT
GENERAL SAFETY
When using electrical equipment, you should always follow basic safety precautions, including the following:
• Unitsinstalledinhazardouslocationsmustobserveallgovernmentregulationsregardingequipmentin
hazardous locations.
• Theinstallationandwiringofthisproductmustcomplywithallnational,federal,state,municipal,and
local codes that apply.
• Properlygroundtheenclosuretoanadequateearthground.
• Donotmodifyanyfactorywiring.Connectionsshouldonlybemadetotheterminalsdescribedinthis
section.
• Allconnectionsmustuseconductorswithaninsulationratingof300Vminimum,ratedfor221ºF
(105º C),aminimumammabilityratingofVW-1,andbeofappropriategaugeforthevoltageandcurrent
required(seespecications).
• Donotallowmoisturetoentertheelectronicsenclosure.Conduitshouldslopedownwardfromthe
housing. Install drip loops and seal conduit with silicone rubber product.
DISCONNECT REQUIREMENTS FOR PERMANENTLY INSTALLED EQUIPMENT
A dedicated disconnecting device (circuit breaker) must be provided for the proper installation of the unit. If
independent circuits are used for power input and outputs, individual disconnects are required. Disconnects
must meet the following requirements:
• Locatedincloseproximitytothedevice
• Easilyaccessibletotheoperator
WARNING: FOR PRODUCTS MARKED AS TYPE 4X, USE TYPE 4X HUB FITTING; FOR IP66 USE IP66
HUB FITTING.
WARNING: FOR UNITS INSTALLED IN HAZAROUS LOCATIONS, TO REDUCE THE RISK OF IGNITION OF
HAZARDOUS ATMOSPHERES, CONDUIT RUNS MUST HAVE A SEALING FITTING CONNECTING WITHIN
18 IN. OF THE ENCLOSURE.
WARNING: REMOVE POWER FROM THE UNIT BEFORE INSTALLING, REMOVING, OR MAKING
ADJUSTMENTS.
CAUTION: TO REDUCE THE RISK OF IGNITION IN HAZARDOUS ATMOSPHERES, DISCONNECT THE
EQUIPMENT FROM SUPPLY CURCIUT BEFORE OPENING. KEEP ASSEMBLY TIGHTLY CLOSE WHEN IN
OPERATION.
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LAR180212 Rev. E
• Appropriatelymarkedasthedisconnectforthedeviceandassociatedcircuit
• Sizedappropriatelytotherequirementsoftheprotectedcircuit(Seespecications)
PROTECTIVE EARTH GROUND
To eliminate shock hazards in the unlikely event of an internal insulation breakdown, the unit is provided with
a “protective earth” ( ) lead which must be connected to earth ground. In addition, the input power ground
lead must be connected to the “protective earth” ( ) terminal provided. Wire sizes must be selected such that
it can safely carry the sum total of all circuits’ maximum amperage.
WIRING
1. Connect the power source for the motor to the terminal block. Continuous power is essential. The motor
maybestalledindenitelywithoutdamage.
2. Make wiring connections to the control micro switch using a separate circuit from that of the motor.
3. Apply power to the motor circuit, checking the freeness of operation and actuation of the micro switch.
4. Fasten the housing cover securely to prevent damage from dust or moisture.
WIRING FOR SINGLE SWITCH WIRING FOR DOUBLE SWITCH
24/120/240 VAC UNITS
warning: Do not power motor through a microswitch.
WIRING FOR 24 VDC UNITS
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VI. MAINTENANCE
PREVENTATIVE MAINTENANCE
No scheduled preventative maintenance is required for the Roto-Bin-Dicator®units when properly applied and
installed correctly. There is no cleaning required for the unit before or during installation.
If the cover is removed after the unit has been in service, it is recommended to replace the gasket to prevent the
ingress of water or dust. At a minimum, the gasket (or o-ring, used in hazardous locations) should be inspected
for folds, cracks and tears.
RECOMMENDED SPARE PARTS
MOUNTING PLATES
Includes H-20 Mounting Gasket
PART NUMBER MODEL DESCRIPTION
LAR110130 H-19 Mild Steel (Side of Bin)
LAR110140 H-19SS 304 Stainless Steel (Side of Bin)
LAR110180 H-192 Mild Steel (Top of Bin)
LAR110190 H-192SS 304 Stainless Steel (Top of Bin)
SHAFT COUPLINGS
PART NUMBER MODEL DESCRIPTION
LAR110270 H-36 Neoprene 3 in. Flexible Shaft; 170º F (77º C) Max Temp
LAR120640 H-38 Stainless Steel, 3 in.
LAR110275 H-36S Molded Silicone 3 in. Flexible Shaft; 400º F (204º C) Max Temp
PADDLES
All are stainless steel except model H-373.
PART NUMBER MODEL DESCRIPTION
LAR110310 H-370 4-Vane; 11/2”x 5” Diameter with Pins
LAR110360 H-371 4-Vane; 2” x 7” Diameter with Pins
 LAR110430 H-373 Multiex;SolidNeoprene11/2” x 24” with Pins
 LAR110450 H-374 Multiex;StainlessSteel11/2” x 17” with Pins
LAR111037 H-379 1-Vane; Insertable with Pins
LAR111040 H-372A 1-Vane; 1” x 27/8” with 45º Cut
LAR111200 H-380 2-Vane Collapsible, Stainless Steel
note. Consult the manufacturing facility on applications where the housing ambient temperature is above 200º F (93º C).
WARNING: IN ORDER TO MAINTAIN SAFE OPERATION IN HAZARDOUS LOCATIONS, THE
INTEGRITY OF THE ALUMINUM CASTING AND THE EPDM SEALS MUST BE MAINTAINED. THE
USER/INSTALLER MUST AVOID INSTALLATIONS WHERE AGGRESSIVE SUBSTANCES MAY BE
PRESENT AND COULD AFFECT THE PERFORMANCE OF THESE MATERIALS. CARE MUST BE
EXCERCISED WHEN REMOVING AND REPLACING THE COVER, SO NO MARRING, SCRATCHING
OR DAMAGE OCCURS TO THE FLANGES.
CAUTION: IF THE UNIT WAS SUPPLIED WITH A GASKET, AVOID FOLDING, CUTTING OR TEARING
THE GASKET. DAMAGING THE GASKET CAN ALLOW MOISTURE TO ENTER THE ENCLOSURE AND
DAMAGER THE UNIT
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SHAFT EXTENSIONS
PART NUMBER DESCRIPTION
LUB040500 316 Stainless Steel, 1/8 in. pipe
SHAFT GUARDS
PART NUMBER DESCRIPTION
LUB040510 316 Stainless Steel, 1-1/4” NPT
HEAVY DUTY ROTO-BIN-DICATOR PARTS
PART # MODEL DESCRIPTION
LAR110070 A-H-9A-K-HD Heavy Duty Roto-Bin-Dicator®Motor Replacement Kit: 120 VAC,
4 W, 1 rpm, 50/60Hz; Includes bracket and washer (see Note 1)
LAR110100 A-H-9D-K-HD Heavy Duty Roto-Bin-Dicator®Motor Replacement Kit: 240 VAC,
4 W, 1 rpm, 50/60 Hz; Includes bracket and washer (see Note 2)
LAR110940 A-RX-1 Lower Frame Assembly (General Purpose): Aluminum,
Gasket, Clutch/Drive Shaft, Bearings, Seal, and Stub Shaft
LAR110945 Lower Frame Assembly (General Purpose): Stainless Steel,
Gasket, Clutch/Drive Shaft, Bearings, Seal, and Stub Shaft
LAR111002 RX 1/RX 2 Housing Assembly (Explosionproof): Aluminum, Clutch/Drive
Shaft, Bearings, Shaft Seal, and Stub Shaft; Cover Included
LAR111024 Standard Motor Replacement Kit: 24 VAC, 4W, 1 rpm, 50/60 Hz
LAR111025 H-10C Micro Switch, SP/DT with Barrier
LAR111026 H-10E Double Micro Switch, SP/DT with Barrier, Nut, and Screw
LAR120050 H-3 Switch Bracket
LAR120070 Housing Cover (General Purpose): Stainless Steel
LAR120470 H-23 Barrier, Terminal Block
LAR121960 RX-2 Housing Cover (General Purpose): Aluminum
LAR130300 H-11 Terminal Block
LAR111193 24 VDC to 24 VAC Inverter Board
LAR150170 Refurbished Stainless Steel RSSP1G
NOTE 1. Replaces the Standard 120 VAC Motor Replacement Kit (Part Number LAR110030, Model A-H-9A-K).
NOTE 2. Replaces the Standard 240 VAC Motor Replacement Kit (Part Number LAR110060, Model A-H-9D-K).
COMMON ROTO-BIN-DICATOR®PARTS
PART NUMBER MODEL DESCRIPTION
LAR120480 H-24 Motor Support Bracket; Not used with Fail-Safe or Fail-Safe-Plus Roto-Bin-Dicator®Models
LAR121930 H-35 Stub Shaft with Pins
LAR122142 316 Stainless Steel Tag
LAR131230 Lip Seal, RBD
LAR131394 Aluminum Tag
LAR131413 Lip Seal, 90psi
LUA031190 5954 Pin for Paddle (1/8” x ¾”)
LUBK43300 Fiber Gaskets, Pack of 5
LUBK43303 Food Grade Gaskets, Pack of 5
LUBK43304 Fiber Gasket, Metric, Pack of 5
LUBK43307 Food Grade Gasket, Metric, Pack of 5
LUBK43314 G-Thread Fitting Gasket, Pack of 5
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LAR180212 Rev. E
LOWER HOUSING ASSEMBLY
**NOT FOR EXPLOSION PROOF UNITS**: Bindicator® does not recommend the customer replacing the H-21 Clutch Assembly. Instead,
replace the lower housing assembly, which includes all of the parts listed below.
DETAIL NUMBER PART NUMBER DESCRIPTION QTY REQUIRED
1 LAR130330 H-12 Bearing 2
2 LAR131250 Spring Washer 2
 3 LAR131230 H-32Teon®Lip Seal 1
4 LUA031190 5954 Roll Pin 1
5 LUC033190 Retaining O-Ring 1
6 LAR111012 H-21 Clutch Assembly 1
6
5
4
1
2
3
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Notes:
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[e-mail]
www.bindicator.com
2014 All rights reserved.
All data subject to change without notice.
LAR180212 Rev. E
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