Binks DX200SR User manual

EN
Service Manual
Stainless Steel Diaphragm Pump
DX200SR DX200SN
DX200SM
Patent US9447780
DX200
DX200SP
77-3211-R1.5
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EN
D Smith Director of Sales (EMEA)
Product Description / Object of Declaration: Diaphragm Pumps - DX70, DX200, DX200-3 Bare pump and
packages
This Product is designed for use with: Solvent and Water based materials
Suitable for use in hazardous area: Zone 1
Protection Level: II 2 G Ex h IIB T4 Gb
Providing all conditions of safe use / installation stated within the product manuals have been
complied with and also installed in accordance with any applicable local codes of practice.
Si
g
ned for and on behalf of Carlisle Fluid
Technologies UK Ltd:
3/5/17
Bournemouth,BH11 9LH,UK

The object of the declaration described above is in conformity with the relevant Union
harmonisation legislation:
Machinery Directive 2006/42/EC
ATEX Directive 2014/34/EU
by complying with the following statutory documents and harmonized standards:
EN ISO 12100:2010 Safety of Machinery - General Principles for Design
EN 12621:+A1:2010 Machinery for the supply and circulation of coating materials under pressure - Safety
requirements
EN 1127-1:2011 Explosive atmospheres - Explosion prevention - Basic concepts
EN ISO 80079-36:2016 Explosive Atmospheres- Part 36: Non Electrical equipment for explosive atmospheres-
Basic methods and requirements.
EN ISO 80079-37:2016 Explosive Atmospheres- Part 37: Non Electrical equipment for explosive atmospheres -
protection by methods "c", "b" and "k".
This Declaration of conformity / incorporation
is issued under the sole responsibility of the
manufacturer:
Carlisle Fluid Technologies UK Ltd,
Ringwood Road,
Bournemouth, BH11 9LH. UK
EU Declaration of Conformity
Notified body details and role: Element Materials Technology (0891)
Lodging of Technical file
77-3211-R1.5
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EN
AUTOMATIC EQUIPMENT. Automatic
equipment may start suddenly without
warning.
NOTE
WARNING
WEAR SAFETY GLASSES. Failure to wear safety glasses with side
shields could result in serious eye injury or blindness. PROJECTILE HAZARD. You may be
injured by venting liquids or gases that
are released under pressure, or flying
debris.
WARNING
Hazards or unsafe practices which could result in
minor personal injury, product or property
damage
CAUTION
Hazards or unsafe practices which could result in
severe personal injury, death or substantial
property damage.
Read the following warnings before using this equipment.
Important installation, operation or maintenance
information.
DE-ENERGIZE, DE-PRESSURISE, DISCONNECT AND LOCK OUT ALL
POWER SOURCES DURING MAINTENANCE. Failure to de-energize,
disconnect and lock out all power supplies before performing
equipment maintenance could cause serious injury or death.
READ THE MANUAL. Before operating finishing equipment, read and
understand all safety, operation and maintenance information
provided in the operation manual.
IT IS THE RESPONSIBILITY OF THE EMPLOYER TO PROVIDE THIS INFORMATION TO THE
OPERATOR OF THE EQUIPMENT.
NEVER MODIFY THE EQUIPMENT. Do
not modify the equipment unless the
manufacturer provides written
approval.
KNOW WHERE AND HOW TO SHUT
OFF THE EQUIPMENT IN CASE OF AN
EMERGENCY.
INSPECT THE EQUIPMENT DAILY. Inspect the equipment for worn or
broken parts on a daily basis. Do not operate the equipment if you
are uncertain about its condition.
EQUIPMENT MISUSE HAZARD. Equipment misuse can cause the
equipment to rupture, malfunction or start unexpectedly and result in
serious injury.
NOISE LEVELS. The A-weighted sound level of pumping and spray
equipment may exceed 85 dB(A) depending on equipment settings.
Actual noise levels are available on request. It is recommended that
ear protection is worn at all times while equipment is in use.
PACEMAKER WARNING. You are in the
presence of magnetic fields which may
interfere with the operation of certain
pacemakers.
PROP 65 WARNING. WARNING: This product contains chemicals
known to the state of California to cause cancer and birth defects or
other reproductive harm.
PINCH POINT HAZARD. Moving parts
can crush and cut. Pinch points are
any areas where ther are moving
parts.
HIGH PRESSURE CONSIDERATION. High pressure can cause serious
injury. Relieve all pressure before servicing. Spray from the gun,
hose leaks or ruptured components can inject fluid into your body
and cause extremely serious injury.
PRESSURE RELIEF PROCEDURE.
Always follow the pressure relief
procedure in the equipment instruction
manual.
OPERATOR TRAINING. All personnel
must be trained before operating
finishing equipment.
STATIC CHARGE. Fluid may develop a static charge that must be
dissipated through proper grounding of the equipment, objects to be
sprayed and alll other electrically conductive objects in the dispensing
area. Improper
g
roundin
g
or sparks can cause a hazardous condition
and result in fire, explosion or electric shock and other serious injury.
In this part sheet, the words WARNING, CAUTION and NOTE are used to emphasize important safety information as
follows:
KEEP EQUIPMENT GUARDS IN PLACE.
Do not operate the equipment if the
safety devices have been removed.
77-3211-R1.5
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EN
E
5 µm
0.20 Litres [0.05 US gall]
Ratio:
Maximum air inlet pressure:
Output @ 60 cycles / min: 12 Litres/min [3.17 US gall/min]
Maximum Recommended Continuous Cycle
Rate (cycles / min):
A Fluid inlet connection:
Air volume / cycle @ 6.9 Bar/100psi:
Air flow @ 60 cycles / min 6.9 bar / 100psi:
Noise Level @ 30 cycles/min & 7 bar [100 psi]
Specification
25
Ø4mm [Ø5/32"]
0 - 40 °C [32 - 104 °F]Temperature range
1:1
7 Bar [100 psi]
7 Bar [100 psi]
4.6m [15.1ft] / 7.5m [24.6ft]
139 l/min [4.9 SCFM]
Dirt:
Fluid regulator pilot connection:
Maximum dry/wet Lift:
C
D
Maximum fluid pressure:
Maximum Recommended Intermittent Cycle
Rate (cycles / min): 60
Air flow @ 25 cycles / min 6.9 bar / 100psi:
Displacement per cycle:
8.05Kg [17.75 lb's]
Recommended air quality ISO 8573.1 Class
3.3.2 #:
Non Lubricated
<1ΩEarth connection resistance:
Weight:
Water:
2.83 l/min [0.1 SCFM]
1/2” BSPP Female
Air inlet connection: 1/4” Universal (BSPP/ NPSM) Female
-20ºC@7bar (940ppm)
71.2 dBA Leq
B Fluid outlet connection: 1/2” BSPP Female
Oil:
71 l/min [2.5 SCFM]
0.1mg/m³
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EN
DX200SP 339mm
379mm
270mm
DX200SM
DX200SR
DX200SN 249mm
Y
Installation
Dimension
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EN
Pump Earthing
Prior To Use
This product should be flushed with a suitable compatible solvent prior to use.
Mount the pump securely and position the pump at a convenient height to allow for maintenance.
Set the pump speed to a slow cycle rate and prime the pump to remove any air before increasing
pressure.
Attach flexible hoses to all connections. Connect a regulated air supply to the air connection.
Fluid Regulator Air Pilot
The pump inlet pressure should nominally be 1 bar [15 psi] higher.
The pump must be earthed at all times. A resistance <1Ωwhen measuring with an ohm-meter at the
earth point
ATEX special conditions for safe use:
Set the air regulator pressure to give the desired fluid flow.
Earth connection, Binks Part No. 0114-011798
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EN
Pump body inserts Stainless steel
End cap Stainless steel
Diaphragms PTFE
PU
End cap plugs Stainless steel
Ball Cage
Diaphragms PTFE
(Acetal) POM
Seals
Ball Cage
FKM/PE
Valve ball & spring
Seals PU/PE
Valve ball
(Acetal) POM
Item Material
Paint section materials of construction
Stainless steel
Item Material
Pump body inserts Stainless steel
Stainless steel
End cap plugs
Stainless steel
Pumps
DX200S#
DX200SE# Pumps
End cap
Fluid regulator & pulsation chamber Stainless steel
77-3211-R1.5 7/20

EN
DXK-223
DXK-222 Check valve seal kit x4
DXK-224
5 DXK-226
4 DXK-225
DXK-283 Stainless steel inserts
Shaft & seal kit
8
2
3
Check valve kit x4
1
9
DXK-262
Item Part No. Description
DXK-227
6 DXK-206 Caps & screws x2
End cap seal kit x4
End cap x1 - Includes Item 5 x2
7
Spare parts
Enamel check valve kit x4
Diaphragm kit x2
DXK-207 End cap bolts x12
DXK-260 Enamel check valve seal kit x4
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EN
Spare Parts
77-3211-R1.5
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EN
18 DXK-216 Air valve kit
DXK-231
0114-011798
15 Non regulated assembly
DXK-25 Gasket x4
DXK-214
Insert seal x4
DXK-228 Fluid regulator assembly
DXK-22913
DXK-230
Cover, seal & screws
17
16 DXK-18
20 DXK-215 Seal x4
21 DXK-212
12
10 DXK-213
14
Inlet/outlet seal x4
Item Part No. Description
Regulator Insert
Grounding cable 4m
Female inlet connector kit, with seals1/2"
Diaphragm assembly
11
19
Regulator cap & screws
22 DXK-232
Spare Parts
77-3211-R1.5 10/20

EN
Note:
Refer to manual 77-3216 for
pulsation chamber spare parts
Spare parts
77-3211-R1.5
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EN
Seal x4
Seal x4
DXK-232
DXK-233
DXK-234
1
2
3
Description
Seal x4
Pump Inlet Pump Inlet Pump Inlet
Pump Outlet
Accessories
DXK-235 Male inlet connector kit, with seals1/2" - 3/8"4
Female inlet connector kit, with seals
3/4" BSPP Female1/2" BSPP Male1/2" BSPP Female
Male inlet connector kit, with
seals
Part No.
Outlet Adaptor
DXK-230
DXK-229
5
6
Inlet Connectors
Spare parts
7 DXK-221
Item
1/2"
Male inlet connector kit, with seals1/2"
Female inlet connector kit, with seals3/4"
77-3211-R1.5
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EN
Key - Maintenance symbols
Torque required
Grease (AGMD-010)
refer to figure
Spanner or socket size
Maintenance
=
=
=
=
=
Order for dis-assembly
(reverse for assembly)
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EN
Maintenance
Figure 1
Figure 2
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EN
Maintenance
Figure 3
Rotate insert 90° Line up
to the inlet port that you
require
77-3211-R1.5
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EN
-
-
-
-
-
-
a. a.
b. b.
a. a.
b.
b.
a. a.
b. b.
c. c.
d. d.
Maintenance schedule
Pump will not run
No Air or Fluid supply
6 Months
Fault finding
12 Months
Replace Diaphragms
Replace fluid regulator seat and diaphragm
-
Check air and fluid supply ball valves
and supply hoses.
Air valve worn or defective
Replace valve module.
Replace centre shaft and seals
Replace Check valves
- Inspect and replace if required:- Air Valve module
Symptom Possible Cause
Check valve ball/seal damaged
Inspect, clean/replace balls/seats
- Check for any excessive mechanical noise
Check for excessive fluid pressure pulsation
-
Perform a pump stop test to ensure correct operation, by ensuring pump stops
when the spraygun trigger is closed and there is no fluid flow. If pump does not
stop inspect ball check valves, replace as required.
-Check fluid regulator adjusts fluid pressure correctly. Replace if faulty
Pump runs but has
excessive pulsation
Air getting into fluid line, air supply
restricted.
Check seals and hose connections.
Check air supply
Fluid check valves damaged Remove, clean, and inspect seat,
ball, and ball cage. Replace if
suspect or worn.
Worn centre shaft/seals Replace shaft and seals.
Worn air valve Replace air valve module
Typical period Recommended operation
Monthly
Check for fluid or air leaks
Inspect Pump for Correct operation
Remedy
Pump will not ‘Prime’
Air getting into the suction
hose/manifold
Check hose connections
77-3211-R1.5 16/20

EN
SN-1
S-
1
2
22
3
R
N
M
P
Manual Regulator
Pulsation Chamber
2 Regulators
Bare pump selection
DX200##
For use with
Air regulators
Pump body
DX200
Fluid regulator
DX200#N & P
Stainless Steel
3 Regulators
2 Regulators
Regulator
1 Regulator
DX200#N
DX200#R
Fluid regulator versions DX200SER &
DX200SEM are not suitable for use with enamel
No regulator
DX200#R
SE Stainless Steel - Enamel
Note
No regulator
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EN
3 MPV-10 QD stem 1\4" male
2 S-1817 Ø4mm Hose
2 Regulators
- Pump
1 RegulatorDXA-AC1-200
Item Part No. Description
- Pump
- Fluid regulator
- Pump
Air regulators
DXA-AC3-200
1 GA-382-P
DXA-AC2-200
3 Regulators
- Spraygun
- Fluid regulator
Gauge
2 RegulatorsDXA-AC22-200
- Pump
- Spraygun
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EN
NOTES
77-3211-R1.5 19/20

EN
Binks products are covered by Carlisle Fluid Technologies five year materials and workmanship
limited warranty. The use of any parts or accessories, from a source other than Carlisle Fluid
Technologies, will void all warranties. For specific warranty information please contact the
closest Carlisle Fluid Technologies location listed below.
USA/Canada
© 2018 Carlisle Fluid Technologies, Inc.
www.carlisleft.com.cn
[email protected]
Tel: [phone]
Fax: [phone]
Mexico
www.carlisleft.com.mx
[email protected]
Tel: [phone]
Fax: [phone]
France
www.carlisleft.eu
[email protected]
Tel: [phone]
Fax: [phone]
Japan
www.ransburg.co.jp
[email protected]
Tel: [phone]
Fax: [phone]
Brazil
www.devilbiss.com.br
[email protected]
Tel: [phone]
Fax: [phone]
Germany
www.carlisleft.eu
[email protected]
Tel: [phone]
Fax: [phone]
Australia
www.carlisleft.com.au
[email protected]
Tel: [phone]
Fax: [phone]
United Kingdom
www.carlisleft.eu
[email protected]
Tel: [phone]
Fax: [phone]
China
www.binks.com
[email protected]
Toll Free Tel: [phone]
Toll Free Fax: [phone]
Carlisle Fluid Technologies reserves the right to modify equipment specifications without prior notice.
DeVilbiss®, Ransburg®, MS®, BGK® and Binks® are registered trademarks of Carlisle Fluid
Technologies, Inc.
WARRANTY POLICY
All rights reserved.
Binks is part of Carlisle Fluid Technologies, a global leader in innovative finishing technologies. For
technical assistance or to locate an authorized distributer, contact one of our international sales and
customer support locations below.
77-3211-R1.5
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