Binks Maple 60/3 User manual

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Instruction Manual
Page 3 of 16 77-3236-R3.0
Specification
Pump Ratio 3:1
Max. Air Pressure Inlet 7 Bar
Max. Fluid Pressure 21 Bar
Nominal Flow Volume / Cycle 1.5 Litres
0.4 US Gall
Fluid Output @ 60 cycles/min 90.0 Litres / min
24.0 US Gall / min
Maximum Recommended Continuous Cycle Rate
Maximum Recommended Intermittent Cycle Rate 20 Cycles /min 40 Cycles /min
Fluid Connections
1½” Sanitary
Compressed Air Inlet 1/2” BSPP / NPSM
Air Volume / cycle 0.7 SCFM (9.5 L/m) @ 45PSI (3.1 Bar)
1.4 SCFM (18.5 L/m) @ 90 PSI (6.2 Bar)
Air Flow @ 15 cycles/min 6 bar
Air Flow @ 30 cycles/min 6 bar 21 CFM (595 L/min) 42 CFM (1190 L/min)
Max. Pump Inlet Pressure 2 Bar (30 PSI)
Air Quality ISO 8573.1 Class 3.3.2 # (See Note) Dirt 5 microns
Water -20ºC@7bar (940ppm)
Oil 0.1mg/m³
Total Weight of Pump 65 Kg / 143 lbs
# Note: Class 3.4.2 Air Quality (Refrigerant dried - water +3ºC@7bar) may be used,
however, above 15 cycles/min optional piped exhaust system should be used, if used
continuously.

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Instruction Manual
Page 7 of 16 77-3236-R3.0
Parts List – 104020-M2
ITEM PART No DESCRIPTION QTY REMARKS
1 0115-010037 POPPET ASSEMBLY 2 #
2 160513 CONICAL SPRING 2 
3 161993 Ø20.35 x 1.78 O’RING 2 
4 161994 Ø4.47 x 1.78 O'RING 4 
5 162729 SHAFT SEAL 2

6 162730 SHAFT BEARING 2 
7 162731 Ø230 x 3 O' RING 2 
8 164472 M8 x 25 SOCKET HD CAP SCREW 8
9 164838 RIVET 2
10 165077 M14 SPRING WASHER 16
11 165108 M8 SPRING WASHER 28
12 165135 M10 PLAIN WASHER 4
13 165963 M8 DOME NUT 18
14 165965 M10 x 16 HEX HEAD SET SCREW 4
15 165978 M14 x 40 CAP HD SCREW 16
16 171788 1.375” BALL 2 
17 177010 M8 x 70 CAPHEAD SCREW 2
18 192008 1½” SANITARY GASKET PTFE 4 
19 192009 1½” SANITARY CLAMP 4
20 192147 NAMEPLATE 1
21 192505 Ø12.42 x 1.78 O RING 4 
22 192551 HEXAGON PLUG - 1/4 BSP 4 
23 192595 OUTLET CHECK 2
24 192626 OUTLET CAGE 2
25 192629 INLET SPRING KEEP 2 
26 192632 SEAT 2 
27 192647 Ø50.5 x 2.62 O’RING 2 
28 192648 Ø41.0 x 1.78 O’RING 2 
29 192814 BELLOWS LEAK HOSE 1
30 192815 1/8R - 6MM PUSH IN ELBOW 2
31 192821 MUFFLER 2
32 192881 KNIFED BELLOWS 2 #
33 192883 CYLINDER 1
34 192887 BELLOWS NUT 2
35 192888 BELLOWS SPACER 2
36 192889 FLUID PISTON SEAL 2 #
37 192895 INLET MANIFOLD 1
38 192896 OUTLET MANIFOLD 1
39 192906 PUMP BRACKET 2
40 193094 CYLINDER STUD - SHORT 7
41 193095 CYLINDER STUD LONG 2
42 193237 AIR MOTOR END PLATE - LH 1
43 193238 AIR MOTOR END PLATE - RH 1
44 193240 AIR EXHAUST MANIFOLD 1
45 193605 MAIN AIR VALVE ASSEMBLY 1
46 193651 PISTON ASSEMBLY 2
47 193690 OUTLET CYLINDER 2
48 193691 INLET CYLINDER 2
49 AIR MOTOR PISTON ASSEMBLY 1

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51
52
53
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PART No
162728
165975
192882
192886
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TENANCE
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PART No
160513
162805
162806
162807
171784
192629
192631
193652
193653
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81 0
82 0
83 0
84 0
85
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87
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91
92
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PART No
115-01042
5
115-01042
7
115-01042
8
115-010431
115-01046
3
162719
162767
163951
192651
115-01042
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162774
193241
193243
193244
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Instruction Manual
Page 11 of 16 77-3236-R3.0
Fault Finding
Symptom Possible Cause Remedy
Pump will not
‘Prime’
a. Air getting into the suction
hose/manifold
b. Worn piston seals
c. Ball checks not seating correctly
a. Check seals and hose connections
b. Replace piston seals
c. Inspect, clean/replace balls/seats
Pump will not run a. No Air or Fluid supply
b. Air piston seal worn.
c. Pilot valve assemblies inoperable.
d. Main air valve inoperable
e. QE diaphragm defective
f. Ball checks not seating
a. Check air and fluid supply ball valves
and supply hoses.
b. Replace Piston seal
c. Switch/interchange pilot valves to
isolate faulty pilot valve and
clean/replace.
d. Check clean/replace Air valve.
e. Check for constant exhaust air when
pump is not running. Check/replace
QE diaphragms
f. Inspect, clean and/or replace balls
and seats.
Pump runs but has
excessive
pulsation
a. Air getting into fluid line, air
supply restricted.
b. Obstructed fluid ball checks.
c. Worn air motor piston seals.
d. Worn/failed air motor shaft seals.
e. Worn fluid piston seal.
f. Air exhaust restricted.
a. Check seals and hose connections.
Check air supply
b. Remove, clean, and inspect seat,
ball, and ball cage. Replace if
suspect or worn.
c. Replace air motor piston seal.
d. Disassemble pump as required to
replace air motor shaft seals.
e. Replace fluid piston seal.
f. Check QE diaphragms and exhaust
outlets.
Paint leaking into
detection hose
(27)
Air bleeding from
Endcaps (43 &44).
a. Bellows seal failure
b. Air motor shaft seal leaking.
a. Replace bellows seal (30)
b. Check air motor shaft seal (5),
replace as necessary

Instruction Manual
Page 12 of 16 77-3236-R3.0
Maintenance Schedule
Inspection Operation
Daily Check for any general fluid or air leakage.
Weekly
Inspect Pump for Correct operation
Check for any excessive mechanical noise
Check for excessive fluid pressure pulsation
6 Monthly Test
Perform a pump stall test to ensure correct operation.
If pump does not stall check fluid piston seals and ball
checks, replace as required.
If air is escaping through exhaust check air motor piston seal
and quick exhaust cup, replace as required.
12 to 36 Months
(Typically 10 million
Pump Cycles
dependant on air
quality and
abrasiveness of the
paint used)
Replace Air Piston seal
Replace shaft seals & bearings 
Inspect and replace if required:-
Pilot Air Valves
Main Air Valve Parts 
Replace Fluid Piston Seal
Replace Balls and Seats
Replace Bellows
Spares Kits for Maple 60/3 Pump
Kit No. Part No. Description Remarks
 250632 Fluid Section Service Kit Check Main Parts List
for details of individual
Kit Contents
 250633 Fluid Section Overhaul Kit
 250656 Air Motor Seal Kit
# 0115-010037 Pilot Valve Assembly 2off per Pump
# 0115-010424 Main Spool & Sleeve Valve Assembly 1off per Pump
# 192889 Piston Seal 2off per Pump
# 192881 Knifed Bellows 2off per Pump
# - Recommended Spare Parts for continually running pumps

Instruction Manual
Page 13 of 16 77-3236-R3.0
Installation
This product should be flushed with a suitable compatible solvent prior to use.
Mount the pump securely and position the pump at a convenient height (below the
lid height of the paint container), to allow for maintenance, visual observation, and
periodic inspection. The wall mount bracket is included with all pumps.
The Pump Mounting bracket must be connected to a suitable earth ground to ensure
that there is no possibility of static build up.
Attach suitable flexible hoses to the inlet and outlet connections. Connect a suitable
3/8” – ½” NB air hose and ½” Pressure Filter Regulator to the air motor. (Filter rated
at minimum 1000 L/min)
No additional air lubrication is required as piston ring lubricant is applied during
assembly or repair. If an air lubricator is used then this must be maintained.
Set the pump speed to a slow cycle rate and start the pump to remove any air from
the fluid circuit before increasing pressure. Inspect for any air or fluid leaks.
If an air blow out system is used, never exceed 2 Bar on the inlet of the pump.
Exhaust kits are available for these pumps if the air exhaust is required to be piped
away from the pump rather than exhausting locally through the mufflers.
Accessories
Part No. Description Remarks
192008 1½” Sanitary Gasket
192009 1½” Sanitary Clamp
502608 Seal Insertion Tool For Shaft seal (5)
502682 Bellows Assembly Tool
502681 Bellows Assembly Spigot
AGMD-010 Kluber Isoflex Topas NB 52 (Grease type #) 50 ml Tube
192779 Exhaust Tube Adapter (1” NB hose) For piped exhaust
192820 Exhaust Tube Adapter (1¼” NB hose) For piped exhaust
192803 1” Manifold Plug For piped exhaust

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Instruction Manual
Page 15 of 16 77-3236-R3.0

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