BKI Fry Warmer HFW User manual

BKI Fry Warmer
MODELS HFW, HFWB, HFWS
Operation & Installation

Warranty Information
LIMITED ONE YEAR WARRANTY
BKI (The "Company") warrants to the original purchaser that at time of shipment from the
Company factory, this equipment will be free from defect in materials and workmanship. Written
notice of a claim under this warranty must be received by the Company within ONE YEAR from
the date of installation, but no longer than ONE YEAR AND THREE MONTHS from date of
shipment from the factory. Defective conditions caused by abnormal use or misuse, lack of or
improper maintenance, damage by third parties, alterations by unauthorized personnel, acts of
God, failure to follow installation and/or operating instructions, or any other events beyond the
reasonable control of the Company will NOT be covered under this warranty. The obligation of
the Company under this warranty shall be limited to repairing or replacing (at the option of the
Company) any part, with the exception of lamps, fuses, and glass (which are not covered under
warranty), which is found defective in the reasonable opinion of the Company. Any part found
defective by the Company will be repaired or replaced without charge F.O.B. factory,
Simpsonville, South Carolina or F.O.B. authorized BKI Distributor. The Company and/or its
authorized representatives will assume the normal replacement labor expense for the defective
part for the period of the warranty as stated above, excluding travel and/or other expenses
incidental to the replacement of the defective part, where replacement work is performed during
standard business hours and not subject to overtime, holiday rates, and/or any additional fees. IN
NO EVENT SHALL THE COMPANY BE LIABLE FOR LOSS OF USE, LOSS OF REVENUE OR
LOSS OF PRODUCT OR PROFIT OR FOR INDIRECT OR CONSEQUENTIAL DAMAGES
INCLUDING BUT NOT LIMITED TO, FOOD SPOILAGE OR PRODUCT LOSS. WARRANTY
DOES NOT COVER GLASS BREAKAGE. THE ABOVE WARRANTY IS EXCLUSIVE AND ALL
OTHER WARRANTIES, EXPRESS OR IMPLIED, ARE EXCLUDED INCLUDING THE IMPLIED
WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE.
REPLACEMENT PARTS
Any appliance replacement part, with the exception of lamps, fuses, and glass, which proves to
be defective in material or workmanship within ninety (90) days of installation will be replaced
without charge F.O.B. Factory, Simpsonville, SC or F.O.B. authorized BKI Distributor. The user
shall have the responsibility and expense of removing and returning the defective part to the
Company as well as the cost of reinstalling the replacement or repaired part.

BKI Fry Warmer Table of Contents
1
Table of Contents
Table of Contents .................................................................................................................................................... 1
Introduction.............................................................................................................................................................. 2
Safety Precautions................................................................................................................................................ 2
Safety Signs and Messages ............................................................................................................................. 2
Safe Work Practices ......................................................................................................................................... 2
Safety Labels......................................................................................................................................................... 4
Installation................................................................................................................................................................ 5
Instructions For Shipping Damage........................................................................................................................ 5
Electrical Information And Grounding ................................................................................................................... 5
Installation Instructions.......................................................................................................................................... 5
Operation.................................................................................................................................................................. 6
Unit Startup and Preheating.................................................................................................................................. 6
Operational Guidelines.......................................................................................................................................... 6
Unit Shutdown....................................................................................................................................................... 6
Maintenance............................................................................................................................................................. 7
Scheduled Maintenance........................................................................................................................................ 7
Cleaning............................................................................................................................................................ 7
Troubleshooting................................................................................................................................................... 11
Repair.................................................................................................................................................................. 12
Lamp Replacement......................................................................................................................................... 12
Notes....................................................................................................................................................................... 13

BKI Fry Warmer Introduction
2
Introduction
Congratulations! You have chosen a Fry Warmer that will give you many years of fine service from the original
manufacturer, BKI.
The BKI name and trademark on this unit assures you of the finest in design and engineering — that it has been
built with care and dedication — using the best materials available. Attention to the operating instructions
regarding proper installation, operation, and maintenance will result in long lasting dependability to insure the
highest profitable return on your investment.
PLEASE READ THIS ENTIRE MANUAL BEFORE OPERATING THE UNIT. If you have
any questions, please contact your BKI Distributor. If they are unable to answer your
questions, contact the BKI Technical Service Department, toll free: 1-800-927-6887.
Outside the U.S., call 1-864-963-3471.
This unit must be sealed to the counter after it is installed to conform to NSF Standard 4,
Item 4.28. (Dow Corning RTV #732 Multi purpose Sealant.)
Safety Precautions
Always follow recommended safety precautions listed in this manual. Below is the safety alert symbol. When you
see this symbol on your equipment, be alert to the potential for personal injury or property damage.
Safety Signs and Messages
The following Safety signs and messages are placed in this manual to provide instructions and identify specific
areas where potential hazards exist and special precautions should be taken. Know and understand the meaning
of these instructions, signs, and messages. Damage to the equipment, death or serious injury to you or other
persons may result if these messages are not followed.
This message indicates an imminently hazardous situation that, if not avoided, will result
in death or serious injury.
This message indicates a potentially hazardous situation, which, if not avoided, could
result in death or serious injury.
This message indicates a potentially hazardous situation, which, if not avoided, may
result in minor or moderate injury. It may also be used to alert against unsafe practices.
This message is used when special information, instructions or identification are required
relating to procedures, equipment, tools, capacities and other special data.
Safe Work Practices
Beware of High Voltage
This equipment uses high voltage. Serious injury can occur if you or any untrained
or unauthorized person installs, services, or repairs this equipment. Always Use an
Authorized Service agent to Service Your Equipment.

BKI Fry Warmer Introduction
3
Keep this manual with the Equipment
This manual is an important part of your equipment. Always keep it near for easy
access. If you need to replace this manual, contact:
BKI
Technical Services Department
P.O. Box 80400
Simpsonville, S.C. 29680-0400
Or call toll free: 1-800-927-6887
Outside the U.S., call 864-963-3471
Protect Children
Keep children away from this equipment. Children may not understand that this
equipment is dangerous for them and others.
NEVER allow children to play near or operate your equipment.
Keep Safety Labels Clean and in Good Condition
Do not remove or cover any safety labels on your equipment. Keep all safety labels
clean and in good condition. Replace any damaged or missing safety labels. Refer
to the Safety Labels section for illustration and location of safety labels on this unit.
If you need a new safety label, obtain the number of the specific label illustrated on
page 4, then contact:
BKI
Technical Services Department
P.O. Box 80400
Simpsonville, S.C. 29680-0400
Or call toll free: 1-800-927-6887
Outside the U.S., call 864-963-3471
Be Prepared for Emergencies
Be prepared for fires, injuries, or other emergencies.
Keep a first aid kit and a fire extinguisher near the equipment. You must use a 40-
pound Type BC fire extinguisher and keep it within 25 feet of your equipment.
Keep emergency numbers for doctors, ambulance services, hospitals, and the fire
department near your telephone.
Know your responsibilities as an Employer
Make certain your employees know how to operate the equipment.
Make certain your employees are aware of the safety precautions on the
equipment and in this manual.
Make certain that you have thoroughly trained your employees about operating
the equipment safely.
Make certain the equipment is in proper working condition. If you make
unauthorized modifications to the equipment, you will reduce the function and
safety of the equipment.

BKI Fry Warmer Introduction
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Safety Labels

BKI Fry Warmer Installation
5
Installation
Serious injury, equipment damage or death could result if attempting to install this unit
yourself. Ensure that an authorized BKI service agent install the oven.
Instructions For Shipping Damage
You are responsible for filing all freight claims with the delivering truck line. Inspect all cartons and crates for
damage when they arrive. If there is damage noted to shipping crates or cartons, or, if a shortage is found, note
this on the bill of lading (all copies) before signing.
If damage is detected when the equipment is uncrated, immediately call the delivering truck line and follow up the
call with a written report indicating concealed damage to your equipment. Ask for an immediate inspection of your
concealed damage item. Crating material MUST be retained to show the inspector from the truck line.
Electrical Information And Grounding
Electrocution, equipment failure or property damage could result if an unlicensed
electrician performs the electrical installation. Ensure that a licensed electrician perform
the electrical installation in accordance with local codes, or in the absence of local codes,
with the National Electrical Code, ANSI NFPA 70-20XX.
HFW’s are wired for use in accordance with all applicable local, state, and federal codes. For specific electrical
requirements and connections refer to the wiring diagram attached to the unit or provided in the Service Manual.
Installation Instructions
If a side or back panel is removed on the chute, the other two sides must be sealed with
NSF approved silicone. Seal all inside seams greater than 1/32”.
1. Obtain a suitable countertop location for the unit that will provide a clearance of 4” from the rear louvers.
2. Plug unit into 20 amp, 120 volt recepticle.

BKI Fry Warmer Operation
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Operation
Unit Startup and Preheating
1. Turn on power to the unit.
2. Allow the equipment to preheat for ten (10) minutes before loading it with product.
Operational Guidelines
Foods should be a minimum of 195F. before being placed in the warmer.
Foods loaded in first should be served first as much as is practical.
Check Federal and State Health and Sanitation Regulations for internal temperature required for holding
cooked foods for sale. Maintaining these temperatures often tends to continue to cook certain products.
Therefore, smaller amounts of bulk foods should be displayed at non-peak periods and the warmer
refilled as needed.
This equipment is designed to hold foods for a short period of time only.
Unit Shutdown
1. Remove all food from the equipment.
2. Turn off power to the unit.
3. Allow the equipment to cool to room temperature.
4. Remove any residue and clean the equipment thoroughly.

BKI Fry Warmer Maintenance
7
Maintenance
Failure to comply with the maintenance below could result in a serious accident.
Electrocution, equipment failure or property damage could result if an unlicensed
electrician performs electrical repair. Ensure that a licensed electrician perform electrical
repair.
Scheduled Maintenance
Cleaning
This unit should be cleaned at the end of each working day. Use the following procedure:
Failure to remove power from this unit may cause severe electrical shock. This unit may
have more than one disconnect switch.
Never use abrasive cleaners that may damage the finish.
Never steam clean the interior.
Avoid getting excess water in the interior of the unit.
Do not clean the heater/blower assembly by applying compressed air.
Do not leave this unit on and unattended after business hours.
1. Turn the unit off and allow it to cool down to room temperature.
2. Remove any food from unit.
3. Remove Flat Surface Insert by lifting vertically.

BKI Fry Warmer Maintenance
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4. Remove Package Staging Rack by tilting forward(a) then lifting vertically(b).
a. b.
5. Remove the Pan Divider by lifting it out of the pan vertically.
6. Remove the Pan by picking up on the front then lifting entire pan vertically.

BKI Fry Warmer Maintenance
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7. Use a nylon brush(a) to thoroughly clean grease and debris from holes in pan. Be sure to clean top and
bottom of pan, pan divider, staging rack, and flat surface insert with hot soapy water. Rinse well and
dry(b).
a. b.
8. Slide Crumb Drawer(a) out and remove(b) from machine. Use a nylon brush to clean Crumb Tray. Rinse
and dry.
a. b.
9. When cleaning, use a small nylon brush to remove debris from Blower Grid.

BKI Fry Warmer Maintenance
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10. After brushing grid, use a clean cloth to wipe the debris and oil from grid and machine.
Do not spray any cleaning chemicals or any other liquid into blower grid. This could
cause a risk of shock or prevent the machine from working properly.
11. Clean surface underneath crumb tray with a hot rag to remove any shortening/debris that may have
spilled onto bottom well. After unit and components have been cleaned, reinstall crumb tray, pan, pan
divider, staging rack, and flat surface insert.

BKI Fry Warmer Maintenance
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Troubleshooting
Refer to the table below for troubleshooting information.
Problem Cause Possible Solution
Package Holding Area is
not holding heat Ceramic heating
element failure Contact an authorized BKI service agent for corrective action.
Noisy fan Fan blade is dirty or fan
bearings are failing Contact an authorized BKI service agent for corrective action.
Package Holding Area is
not heating and perforated
pan is not heating
No power to unit. Make sure that the circuit breaker and switch at the
power supply are supplying power to the unit. If
problem persists, contact licensed electrician.
Pilot light on Hood
Illuminated
Package Holding Area is
heating and the perforated
pan is not heating
Fan has overheated and
cut off
Or
Heating coil has failed
Wipe the dust from the air intake louvers to allow
proper airflow and prevent fan overheating. Also
check exhaust grid for blockage and clean if
necessary. Turn the power switch off. Wait 60
seconds. Turn the power switch back on.
Contact an authorized BKI service agent for
corrective action.

BKI Fry Warmer Maintenance
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Repair
Before replacing any parts, make sure the power has been turned off and the unit has
cooled down.
Lamp Replacement
Only use Teflon-coated lamp to prevent glass contamination.
1. Make sure power to the unit is OFF and the unit has cooled down.
2. Carefully remove the faulty lamp.
3. Replace with the new lamp.

BKI Fry Warmer Notes
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Notes

P.O. Box 80400, Simpsonville, S.C. 29680-0400, USA
http://www.bkideas.com
Made and printed in the U.S.A
LI9999/082007