BKI BHI User manual

CS-TM-018.01 Revised 03/22/13
Hot Deli Display Island
MODE S BHI, BHI-T
Service Manual
Serial Numbers 128049 and Higher

CS-TM-018.01 Revised 03/22/13
BKI IMITED WARRANTY
2812 Grandview Dr. • Simpsonville, SC 29680 • USA
(864 963-3471 • Toll Free: (800 927-6887 • Fax: [phone]
WHAT IS COVERED This warranty covers defects in material and workmanship under normal use, and applies
only to the original purchaser providing that:
 T he equipment has not been accidentally or intentionally damaged, altered or misused;
 The equipment is properly installed, adjusted, operated and maintained in accordance
with national and local codes, and in accordance with the installation and operating
instructions provided with this product.
 The serial number rating plate affixed to the equipment has not been defaced or
removed.
WHO IS COVERED This warranty is extended to the original purchaser and applies only to
equipment purchased for use in the U.S.A.
COVERAGE PERIOD  Warranty claims must be received in writing by BKI within one (1) year from
date of installation or within one (1) year and three (3) months from data of
shipment from the factory, whichever comes first.
 COB Models: One (1) Year limited parts and labor.
 COM Models: Two (2) Year limited parts and labor. COM convection ovens also have
a two (2) year door warranty.
 CO1 Models: Two (2) Year limited parts and labor. Five (5) Year limited door
warranty.
 Bev es Products: Two (2) Year limited parts and labor.
 Warranty period begins the date of dealer invoice to customer or ninety (90) days
after shipment date from BKI, whichever comes first.
WARRANTY COVERAGE This warranty covers on-site labor, parts and reasonable travel time and travel
e
xpenses of the authorized service representative up to (100) miles round trip and (2)
hours travel time and performed during regular, weekday business hours.
EXCEPTIONS Any exceptions must be pre-approved in advance and in writing by BKI. The
extended door warranty on convection ovens years 3 through 5 is a parts only warranty and
does not include labor, travel, mileage or any other charges.
EXC USIONS  Negligence or acts of God,
 Thermostat calibrations after (30) days from equipment installation date,
 Air and g as adjustments,
 ight bulbs,
 Glass doors and door adjustments,
 Fuses,
 Adjustments to burner flames and cleaning of pilot burners,
 Tightening of screws or fasteners,
 Failures caused by erratic voltages or gas suppliers,
 Unauthorized repair by anyone other than a BKI F actory Authorized Service Center,
 Damage in shipment,
 Alteration, misuse or improper installation,
 Thermostats and safety valves with broken capillary tubes,
 Freight – other than normal UPS charges,
 Ordinary wear and tear,
 Failure to follow installation and/or operating instructions,
 Events beyond control of the company.
INSTA ATION eveling, as well as proper installation and check out of all new equipment -
per
appropriate installation and use materials – is t he responsibility of the dealer or
installer, not the
manufacturer.
REP ACEMENT PARTS BKI genuine Factory OEM parts receive a (90) day materials warranty effective from the
date of
installation by a BKI F actory Authorized Service Center.

Hot Deli Display Island Table of Contents
1
Table of Contents
Table of Contents..................................................................................................................................................... 1
Introduction .............................................................................................................................................................. 2
Safety Precautions................................................................................................................................................. 2
Safety Signs and Messages.............................................................................................................................. 2
Safe Work Practices.......................................................................................................................................... 3
Safety abels..................................................................................................................................................... 5
Operation .................................................................................................................................................................. 6
Controls and Indicators.......................................................................................................................................... 6
Unit Startup and Preheating .................................................................................................................................. 7
BHI..................................................................................................................................................................... 7
BHI-T ................................................................................................................................................................. 7
Temperature Adjustment ....................................................................................................................................... 7
Operational Guidelines .......................................................................................................................................... 8
Unit Shutdown ....................................................................................................................................................... 8
Installation ................................................................................................................................................................ 9
Instructions For Shipping Damage ........................................................................................................................ 9
ocation and Placement ........................................................................................................................................ 9
Wiring..................................................................................................................................................................... 9
Maintenance ........................................................................................................................................................... 10
Scheduled Maintenance ...................................................................................................................................... 10
Cleaning .......................................................................................................................................................... 10
Troubleshooting ................................................................................................................................................... 11
Replacement Parts................................................................................................................................................. 12
BHI ....................................................................................................................................................................... 12
BHI-T ................................................................................................................................................................... 13
Wiring Diagrams..................................................................................................................................................... 14
Notes ....................................................................................................................................................................... 21

Hot Deli Display Island Introduction
2
Introduction
Congratulations! You have chosen a Hot Deli Display Island that will give you many years of fine service from
the original manufacturer, BKI.
The BKI name and trademark on this unit assures you of the finest in design and engineering — that it has been
built with care and dedication — using the best materials available. Attention to the operating instructions
regarding proper installation, operation, and maintenance will result in long lasting dependability to insure the
highest profitable return on your investment.
P EASE READ THIS ENTIRE MANUA BEFORE OPERATING THE UNIT. If you have
any questions, please contact your BKI Distributor. If they are unable to answer your
questions, contact the BKI Technical Service Department, toll free: 1-800-927-6887.
Outside the U.S., call 1-864-963-3471.
Safety Precautions
Always follow recommended safety precautions listed in this manual. Below is the safety alert symbol. When you
see this symbol on your equipment, be alert to the potential for personal injury or property damage.
Safety Signs and Messages
The following Safety signs and messages are placed in this manual to provide instructions and identify specific
areas where potential hazards exist and special precautions should be taken. Know and understand the meaning
of these instructions, signs, and messages. Damage to the equipment, death or serious injury to you or other
persons may result if these messages are not followed.
This message indicates an imminently hazardous situation that, if not avoided, will result
in death or serious injury.
This message indicates a potentially hazardous situation, which, if not avoided, could
result in death or serious injury.
This message indicates a potentially hazardous situation, which, if not avoided, may
result in minor or moderate injury. It may also be used to alert against unsafe practices.
This message is used when special information, instructions or identification are required
relating to procedures, equipment, tools, capacities and other special data.

Hot Deli Display Island Introduction
3
Safe Work Practices
Beware of High Voltage
This equipment uses high voltage. Serious injury can occur if you or any untrained
or unauthorized person installs, services, or repairs this equipment. Always Use an
Authorized Service agent to Service Your Equipment.
Keep this manual with the Equipment
This manual is an important part of your equipment. Always keep it near for easy
access. If you need to replace this manual, contact:
BKI
Technical Services Department
2812 Grandview Drive
Simpsonville, S.C. 29680
Or call toll free: 1-800-927-6887
Outside the U.S., call 864-963-3471
Protect Children
Keep children away from this equipment. Children may not understand that this
equipment is dangerous for them and others.
NEVER allow children to play near or operate your equipment.
Keep Safety Labels Clean and in Good Condition
Do not remove or cover any safety labels on your equipment. Keep all safety labels
clean and in good condition. Replace any damaged or missing safety labels. Refer
to the Safety abels section for illustration and location of safety labels on this unit.
If you need a new safety label, obtain the number of the specific label illustrated on
page 5, then contact:
BKI
Technical Services Department
2812 Grandview Drive
Simpsonville, S.C. 29680
Or call toll free: 1-800-927-6887
Outside the U.S., call 864-963-3471
Be Prepared for Emergencies
Be prepared for fires, injuries, or other emergencies.
Keep a first aid kit and a fire extinguisher near the equipment. You must use a 40-
pound Type BC fire extinguisher and keep it within 25 feet of your equipment.
Keep emergency numbers for doctors, ambulance services, hospitals, and the fire
department near your telephone.