Black & Decker SmartCode 40490-01 User manual

1
Quick Reference
●Referto“QuickReference”areaandillustrationstoidentifycomponents.
●Preparedoor,peradditionalinstructions(included)beforeinstallingunit.
●IMPORTANT:Readinstructionscompletelybeforebeginninginstallation.
Use the checklist below to assure completion of important steps.
□ATTACHCONNECTOR..........................................
□PROGRAMCODE(S).............................................
□VERIFYOPERATION.............................................
Section6
Section10a,b,c
Section10d
1 2
3 4
5 6
7 8
9 0
Copyright©2009Black&DeckerCorporation
40490-01SmartCodeLeverManual
Program
Button
Mounting
Holes
Turnpiece
Lock
Button
Cylinder
Settings
Switch
Panel
Keypad
LED
Cylinder
GettingStarted
Installation&ProgrammingManual
Interior
Assembly
Interior
Cover
Halfround
Spindle
Exterior
Assembly
Lever
Latch
Lever
Mounting
Plate
Mounting
Bolts
Interior
Assembly
Exterior
Assembly

2
2-3/8" (60mm)
or
2-3/4" (70mm)
1.InstalllatchandStrike. Fig.1
Fig.2
d.Installstrikeplateontodoorjambusingtwosmallscrews.Minorloose
doortmaybereducedbyadjustingtang.Note,thelockwillnotlockprop-
erlyifthesmallerboltoflatchentersthestrikehole.Repositionstrikeplateif
required.
a.Determineyourbackset,seegure1.
b. Ifbacksetmeasured2-3/4”(70mm),adjustlatchas
follows:Usingngers,graspthespringpinandmove
itdownandovertothe2-3/4”(70mm)slot.(See
gure2).
Foradriveinlatch:
Aligncollaropeningwith
shapeofboltandslideit
onuntilthecatchpinsof
latchsnapintothepinholes
ofcollar.Installlatchwiththe
slantofboltfacinginthedirectionthatthedoorcloses.Usewoodblockto
installlatch.Note,shouldcollarrequireremoval,squeezecollarhardat
sidesandremove.
Foralatchwithfaceplate:
(1)Insertlatchintobackplate,
(2)Insertlatchand
backplateintodoorwith
theslantofboltfacingin
thedirectionthatthedoorcloses.
(3)Placedesiredfaceplateoverbackplateandfasten
withtwosmallscrews.
c.Preparelatch.
Faceplate
Spring
Pin
Backplate
CatchPin
Tang
Small
Bolt
Pin
hole
Collar

3
2.Removecoverandbatterycase.
3.InstallExteriorAssembly.
a.Removecoverfromassembly
byslidingcoverupandoff,see
gure.3
b.Removethebatterycasefrom
interiorassemblybyliftingthe
caseupandoutandsetaside,
seegure4.
Placetheexteriorassemblyushontodoor,
threadingthewireharnessunderthelatch.
Routetheconnectorofthewireharness
thoughtheslotattopofmountingplate.
Insertthelongscrewstoengageexterior
assembly.Tightenscrewstosecure-
makingsurethatboththeplateandthe
exteriorassemblyare
ushagainstthedoor
andverticallyaligned
withtheedgeofdoor.
4.InstallInteriorMountingplate.
Insertthehalfroundspindlethroughthelatch
fully-toengagewiththeexteriorassembly.
5.Installthehalfroundspindle.
Fig.4
Fig.3
Importantbeforeproceeding:
1.Verifythatposition#2ofthe“SettingsSwitch”isintheOFFposi-
tion.(Refertosection11.)
2. Workwiththedooropen(awayfromjamb)toavoidaccidental
lockout.
Wire
Harness
HalfRound
Spindle
Connector
LongScrews
MountingPlate

4
Important Note: To prevent damage, always handle the wire harness
at the connector (do not pull wires).
6.AttachtheConnectortotheInteriorAssembly.
ConnectorPort
Spindles
SmallScrews
SpindleOpenings
Interior
Assembly
Notch
Slot
a. Tuckinganyexcess
wirebackintoslotof
mountingplate,placethe
interiorassemblyondoor,
aligningthespindleswith
thespindleslotsofinterior
assembly.
7.InstallInteriorAssembly.
b.Onceushondoor,insertandtightensmall
screwstosecureassemblyontothemountingplate.
Note: To aid insertion of
screws, approach the screw
holes with the screw loaded
onto the screwdriver.
a.Aligntheconnectorwiththeconnectorportoftheinteriorassembly,
matchingnotchtoslot.
b.Oncealigned,pushtheconnectorinrmlytoconnect.
Connector

5
8.Mountthelevers.
a Checkboththeinteriorandthe
exteriorassemblies,tomakesure
thesetscrewislocatedontheoppositeside,
(thesidefurthestawayfromthelatchbolt).
Ifcorrectlypositionedproceedtostepc,ifitisnot
ontheproperside,removeandswitchtheset
screwasdirectedinthefollowingstep-stepb.
b. Usingtoolprovided,removesetscrewby
unscrewingitinaclockwisedirection(thisis
thereversedirectionofwhatmightfeelnormal).
Repositionsetscrewtotheothersideandscrew
itinfully,usingacounterclockdirection
(againthisisthereverseofthenormal
direction).
c. Installinterior
leverandtighten
setscrew
clockwise.
e.Insertthekeyintocylinder
androtate itclockwiseto
thehorizontalposition,then
presslevertoseat into
assembly.Withkeystill in the
horizontalposition,tightenthe
setscrewclockwisetosecurethelever.
SetScrew
(onoppositeside)
LatchBolt
d.Toinstallexteriorlever,rst
removethekeyfromcylinderand
insertthecylinderintothelever
shaft,makingsurethesleeveof
cylinderispositionednearkeyway.
Note that the cylinder will not seat
back fully at this time.Slidethe
leveronsmoothly,aligningribs
insidetheleverwiththelevershaft
(leverwillnotseatallthewayuntil
completingstepe).
Cylinder
Sleeve
Shaft
Continued

6
INTERIOR
Important note should you need to remove the exterior lever: 1. insert key into
exterior lever and rotate clockwise to a horizontal (unlocked) position.
2. Loosen set screw and pull the lever, cylinder and key - away from keypad
assembly.
1
1/4” (6mm)
2
180°
3
LEVER NOTES
9.Installbatteries
AlkalineBatteryWARNING:
Donotdisposeofinre,recharge,putin
backwards,disassemble,mixwithused
orotherbatterytypes.Mayexplodeor
leakandcausepersonalinjury.
a.Install4newAAAlkalinebatteriesintobatterypack.
Installthenewbatteriesasindicatedinillustration.
Makesurebatterieslieatinholder.Forbest
performance,rechargeablebatteriesarenot
recommended.
AA
1
2
-+
b.Installbatterypackintounitasshown.Unitwill
beepandtheLEDwillashgreen.
8.Continued.....
Action of exterior lever: When the unit is in the locked position the exterior
lever is still allowed to turn, but it will not retract the latch. When the unit is in
the unlocked position, the exterior lever will turn rmly, retracting the latch for
entry.
f.Testthelockingandunlockingfunction.
Ifyoucannotlocktheunitfromtheexteriororcannotrotatetheinteriorturn-
piece,proceedwiththefollowingstepstoremedythesituation.1. Insert the
key and rotate clockwise to the horizontal position. 2. Loosen the set screw
and pull the lever away from the unit, about 1/4”. 3. Rotate the key 180°
clockwise. With the key remaining in the horizontal position, push the lever
back to seat and tighten the set screw. 4. Test the locking and unlocking
function and repeat these steps if required.
Important note: This product has a panic free interior, which will allow
interior lever to always retract the latch and allow exit. Caution: if you exit
and plan re-entry without a key or code, make sure the turnbutton on the
interior lever is in the unlocked (horizontal) position before exiting.

7
1 2
3 4
5 6
7 8
9 0
Howthekeypadworks:
Eachbuttonrepresentstwonumbers(i.e.1and2fortherstbutton).You
onlyneedtopushthebuttononcetogeteither1or2.Forexample:If
yourcodeis1-2-5-6-8,
■Pressthe
1 2
buttononcetogetnumber1.
■Pressthe
1 2
buttononcetogetnumber2.
■Thenpressthe
5 6
buttononcetogetnumber5.
■Thenpressthe
5 6
buttononcetogetnumber6.
■Finallypressthe
7 8
buttononcetogetnumber8.
1 2
3 4
5 6
7 8
9 0
10.ProgrammingaUserCode.
● A programmed code can be from four (4) to eight (8) digits long.
●For maximum security an 8 digit code is recommended.
●Up to 4 user codes can be entered.
●Excess delay in the programming steps once started will cause unit to
beep twice and will require you to restart from step (10a).
Note: Programming instructions can also be found on interior of lock.
a.Presstheprogrambuttonontheinteriorunitonce.
b.Enterin4to8digitcodeontothekeypad.
c.Pressthe“LOCK”buttontosavecode.
d.
a.Presstheprogrambuttonontheinteriorunittwice.
b.Enterin4to8digitcodeontothekeypad.
c.Pressthe“LOCK”buttontosavecode.
d.
Pressthe“LOCK”buttonandre-enterthecodetotest.Unitshouldgo
totheunlockedpositionallowingexteriorlevertoretractthelatch.Ifit
doesnotgototheunlockposition,repeatsteps(a)through(c).
Pressthe“LOCK”buttonandre-enterthecodetotest.Unitshouldgo
totheunlockedpositionallowingexteriorlevertoretractthelatch.Ifit
doesnotgototheunlockposition,repeatsteps(a)through(c).
Programmingthe1stusercode.
Programmingthe2ndusercode.
Program
Button
LOCK
Button
Continued

8
ON
1 2 3 4
11.SmartCodeUserSelectableSettings.
Switch#2 EnablestheAUTOLOCK
whenintheONposition.WithAutoLocken-
abled,SmartCodewillautomaticallyrelockthe
door30secondsafterunlocking.
Switch#1 StatusLEDblinksevery
5secondswhenintheONposition.Note:
The low battery RED LED cannot be
disabled.
Switch
Position
OFF
ON
LED
Color
Green
Orange
Red
Unlocked
Locked
LowBattery
Lock
Status
Red LowBattery
Hint: for easier access, use a ball point pen to operate the switches.
Switch#4 ExtraswitchwithNOFUNCTION.
Switch#3 EnablestheAUDIOsound(Beeper)whenintheON
position.Keypadwillnowlightred/greenwhenbuttonsarepressed.
a.Presstheprogrambuttonontheinteriorunitfour times.
b.Enterin4to8digitcodeontothekeypad.
c.Pressthe“LOCK”buttontosavecode.
d.
a.Presstheprogrambuttonontheinteriorunitthree times.
b.Enterin4to8digitcodeontothekeypad.
c.Pressthe“LOCK”buttontosavecode.
d.
Pressthe“LOCK”buttonandre-enterthecodetotest.Unitshouldgo
totheunlockedpositionallowingexteriorlevertoretractthelatch.Ifit
doesnotgototheunlockposition,repeatsteps(a)through(c).
Pressthe“LOCK”buttonandre-enterthecodetotest.Unitshouldgo
totheunlockedpositionallowingexteriorlevertoretractthelatch.Ifit
doesnotgototheunlockposition,repeatsteps(a)through(c).
Programmingthe4thusercode.
Programmingthe3rdusercode.
CAUTION:Preventunauthorizedentry.Thislockcanbeopenedusingfour
differentcodesthatarerandomlysetatthefactory.Uponinstallationandset-up,
replaceall ofthesecodeswithyourown.Sinceanyonewithaccesstothepower
boardcanchangethesecodes,youmustrestrictaccesstothepowerboardand
routinelycheckbothcodestoassuretheyhavenotbeenalteredwithoutyour
knowledge.
10.Continued.....
LED
Switches

9
Whenthedoorisinthelockedposition,pressthelockbuttontolightup
thekeypad.Ina“verylowbattery”conditionthekeypadwillnotlightup.
b.Keypadlightsignals
a.KeypadBackLight
●
●
●
●
Switch3off–thekeypadwillashredeverytimeyoupressabutton.
LowBatteryWarning–Afteracorrectcodeisentered,thekeypadwill
ashredmultipletimesforapproximately3seconds.
IncorrectCodesEntered–whenthreeincorrectcodesareenteredinto
theSmartCodethekeypadwillashredandthebeeperwillsoundfor
15seconds.Thekeypadwillnotallowimputfor60secondsafterwhich
youcanre-enteracodeandtryagain.
12.InstallCover.
13.LowBatteryIndicators.
●Afteracorrectcodeisentered,thekeypadwillashredmultipletimes
forapproximately3seconds.
●Afteracorrectcodeisenteredtheunitbeepsmultipletimesforap-
proximately3seconds.
●Regardlessofswitch#1position,under“LowBattery”condition-red
LEDwillashevery5seconds.
1.TheinteriorLED
2.TheexteriorKeypad(whenswitch#3isOFF).
3.TheAudioIndicator(whenswitch#3isintheONposition).
Note:Forfuturebatteryreplacement,removebatterypack,replacebatter-
ies(seesection9)andsimplyreinsertbatterypackasshown,abeepanda
GreenLEDashwillindicateasuccess.
14.KeypadLights.
b. Optional:Toavoidtamperingyoumay
choosetosecurethecover
byinstallingasmallscrew
tobothsidesofthe
cover-usingthehex
wrenchsupplied.
a.Onceyouhavecompletedsetupandprogramming,youcaninstallthe
cover.Positioncoveroverunitandpressitontotopportionofunit.Onceitis
ushagainstthedoor,slideitdownintoplace.

10
Q:HowlongwilltheSmartCodeoperateonasetofbatteries?
A:Basedon15operationsperday,asinglesetofAlkalinebatterieswilloperatetheSmartCodefor
over2years.
Q:Whattypeofbatteriesdoyourecommend?
A:Forbestresults,usenewnon-rechargeableAlkalinebatteriesonly.
Q: IjustinstalledaSmartCodeonmydoorbutitdoesnotoperatecorrectly
A: Makesureyouhaveinstalledthecylinderproperly,reviewstep8.
Q: Iremovedthebatterypackmomentarilyandmylockdoesnotworkanymore.
A: Thesystemdidnotinitializeproperlyduetoremainingcharge.Tocorrectperformthefollowing:
a.Removebatterypack
b.Press“Program”buttonthreetimes
c.Wait10seconds.
 d.Insertbatterypack.
e.ThesystemshouldashtheGreenLEDandbeep,indicatingproper
 initialization
f.Repeata-difinitializationfailed
Q:Iamplanningtobeawayforseveralmonths;willmylockoperatewhenIgetback?
A:Whenthesystemisidling,itconsumesminimumpower(veryclosetobatteryshelflife.)With
alkalinebatteries,thelockshouldbeoperableafteryearsofidle.SeealsoQuestionsandAnswers
below.
Q:WhatsettingsshouldIusetogetthemaximumbatterylifeoutofmylock?
A:Set“StatusLED”(SW1)and“Auto-lock”(SW2)totheoffposition.
15.FrequentlyaskedQuestions(FAQs).
Forassistanceorwarrantyinformation:
ForKwiksetproduct,call
1-800-327-5625forUSA&CANADA
orvisit,www.kwikset.com
ForWeiserproduct,call
1-800-677-5625USA,1-800-501-9471CANADA
orvisit,www.weiserlock.com
WARNING:ThisManufactureradvisesthatnolockcanprovidecompletesecurityby
itself.Thislockmaybedefeatedbyforcibleortechnicalmeans,orevadedbyentryelsewhere
ontheproperty.Nolockcansubstituteforcaution,awarenessofyourenvironment,andcommon
sense.Builder’shardwareisavailableinmultipleperformancegradestosuittheapplication.
Inordertoenhancesecurityandreducerisk,youshouldconsultaqualiedlocksmithorother
securityprofessional.
This product is covered by one or more of the following patents or patents pending: 5123683 5317889 5335525 5335950 5441318 5452928 5482335 5490700 5496082 5513509 5513510
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