Black Horse Model PZL-104 WILGA BH 124 Owner's manual

Instruction Manual book

MadeinVietnam.

SPECIFICATION



Wingspan : 2,240 mm 88.19 in.



Length :



Weight : 6,4 kg 14.08Lbs.



Radio : 08 channels.



Servo : 09 servos.

1,625mm 63.98 in.



Engine : 26 - 35cc Gas.

ITEM CODE:BH 124

PZL-104 Wilga - Item code: BH 124 . Instruction Manual

This instruction manual is designed to help you build a great flying aeroplane. Please read this

manual thoroughly before starting assembly of your PZL-104 WILGA. Use the parts listing below

to identify all parts.

WARNING.

Please be aware that this aeroplane is not a toy and if assembled or used incorrectly it is

capable of causing injury to people or property. WHEN YOU FLY THIS AEROPLANE YOU

ASSUME ALL RISK & RESPONSIBILITY.

IfyouareinexperiencedwithbasicR/CflightwestronglyrecommendyoucontactyourR/Csupplier

and join your local R/C Model Flying Club. R/C Model Flying Clubs offer a variety of training

proceduresdesignedtohelpthenew pilotonhiswaytosuccessfulR/C flight.Theywillalsobeable

to advise on any insurance and safety regulations that may apply.

TOOLS & SUPPLIES NEEDED.

Thick cyanoacrylate glue.

30 minute epoxy.

5 minute epoxy.

Hand or electric drill.

Assorted drill bits.

Modellingknife.

Straight edge ruler.

2mm ball driver.

Phillips head screwdriver.

220 grit sandpaper.

90° square or builder’s triangle.

Wire cutters.

Masking tape & T-pins.

Thread-lock.

Paper towels.

Some more parts.

HARDWAREPACK

COWLING.

Landinggear.....

Toavoid scratching yournewairplane,donot

unwrap the pieces until they are needed for

assembly. Cover your workbench with an old

towel or brown paper, both to protect the air-

craftand toprotectthetable.Keepacoupleof

jars or bowls handy to hold the small parts af-

ter you open the bag.

Pleasetrialfitall theparts. Makesureyouhave

the correct parts and that they fit and are

alignedproperly beforegluing!Thiswill assure

properassembly.PZL-104 WILGAARFishand

made from natural materials, every plane is

unique and minor adjustments may have to

be made. However, you should find the fit su-

perior and assembly simple.

The painted and plastic parts used in this kit

are fuel proof. However, they are not tolerant

of many harsh chemicals including the follow-

ing:paintthinner,C/Aglueaccelerator,C/Aglue

debonderandacetone.Donotletthesechemi-

cals come in contact with the colors on the

covering and the plastic parts.

PARTS LISTING.

FUSELAGE ASSEMBLY

(1) Fuselage.

WING ASSEMBLY

(1) Right wing half with pre-installed

aileron.

(1) Left wing half with pre-installed

aileron.

Tail section assembly

(1) Vertical stabilizer with pre-

installedrudder.

(1) Horizontal stabilizer with pre-

installedelevator halves.

SUGGESTION.

NOTE.

PZL-104 Wilga - Item code: BH 124 . Instruction Manual

Caution: this model is not a toy!

If you are a beginner to this type of powered

model,please askan experiencedmodelflyer

forhelpandsupport.Ifyouattempttooperate

themodel withoutknowingwhat youaredoing

you could easily injure yourself or somebody

else. Please keep your safety and well-being

in mind at all times.

Important: before you start construction

Evenifyou havealreadybuilt alarge number

ofRCmodelspleaseread rightthrough these

instructions and check all the kit components

against the parts list. We have taken great

trouble to keep construction as simple as

possible, without making any compromises

in the area of safety.

Note regarding the film covering

Minor creases or bubbles may develop in the

film covering due to major fluctuations in

weather conditions (temperature, humidity

etc.); in rare cases you may even find a slight

warp in a component. These minor faults are

in the nature of film-covered built-up wooden

structures, and can easily be corrected using

a heat gun, as commonly used for modelling.

Creases: Blowwarm airoverthearea

and rub down with a soft

cloth.

When self-tapping screws have to be

screwed into wood, apply a little white

glue to prevent them shaking loose: just

squirt white glue into the hole and fit the

screw.

+ This is not a toy

+ Be sure that no other flyers are using your

radio frequency.

+ Do not smoke near fuel

+ Store fuel in a cool, dry place, away from

children and pets.

+ Wear safety glasses.

+The glow plug clip must be securely at-

tached to the glow plug.

+ Do not flip the propeller with your fingers.

+ Keep loose clothing and wires away from

thepropeller.

+ Do not start the engine if people are near.

Do not stand in line with the side of the pro-

peller.

+ Make engine adjustments from behind the

propeller only. Do not reach around the spin-

ningpropeller.

SAFETY PRECAUTION.

Wing warp: Hold the panel twisted

gently in the opposite

direction to the warp, and

apply warm air to remove

the creases from the

covering.

Caution! do not heat the film more than is

absolutely necessary. If the air or the iron is

too hot, the film may melt and holes may be

formed.

This model is highly pre-fabricated and can

bebuiltina veryshorttime. However,the work

which you have to carry out is important and

must be done carefully. The model will only

be strong and fly well if you complete your

tasks competently - so please work slowly

and accurately.

REPLACEMENT LARGE PARTS

C. Fuselage.

D. Horizontal stabilizer. E.Rudder.

B. Wing panel.

A. Cowling. G. Decal sheet .

F.Aluminium wing dihedral brace.

E. G.

PZL-104 Wilga - Item code: BH 124 . Instruction Manual

 1. Install the rubber grommets and brass

eyelets onto the aileron servo.

1.INSTALLING THE AILERON SERVO.

2.Using amodeling knife,remove thecov-

ering servo tray.

REPLACEMENT SMALL PARTS

I. SERVO Servo tray.

Removecovering

Bottom side

Aileron

Flap.

1. Aluminium landing gear.

2. Plastic parts for landing gear.

4. Pilot doll.

3. Chairs

8. Plastic parts bottom fuselage.

7. Tail gear set.

10. Plastic parts for vertical

9. Fuel Tank.

5. Wheels.

6. Landing gear struts

4. 3.

10.

B. A

PZL-104 Wilga - Item code: BH 124 . Instruction Manual

3.Drill1,5mmpilotholes throughthe block

of wood for each of the four mounting screws

provided with the servo. Install servo into ai-

leron servo tray as same as picture below.

4. Using the thread as a guide and using

masking tape, tape the servo lead to the end

of the thread: carefully pull the thread out.

When you have pulled the servo lead out, re-

move the masking tape and the servo lead

from the thread.

Secure.

Thread.

Electric

wire.

Servo tray.

5. Instal servo tray with aileron servo into

the wing as same as picture below.

2x10mm.

Secure.

Repeat the procedure for the other wing

half.

Aileroncontrolhorn

Installaileroncontrolhornassame

aspicturebelow.

2.INSTALLING THEAILERON CONTROL HORN.

PZL-104 Wilga - Item code: BH 124 . Instruction Manual

A+B Epoxy

PLUS

Installing the aileron linkages as pictures

below.

1. INSTALLING THE FLAP SERVO .

II. FLAP

Control horn

of the aileron

Attach the clevis to the outer hole in the con-

trol horn.

3.INSTALLING THE AILERON

LINKAGES .

M3. 65 mm M3.

M3 lock nut.

2x10mm.

Thread

Electric

wire

A+B Epoxy

PLUS

Flap.

PZL-104 Wilga - Item code: BH 124 . Instruction Manual

Secure.

2. INSTALLING THE FLAPCONTROL HORN.

Repeat the procedure for the other wing

half.

Control horn of the flap

Control horn

of the flap

Installing the flap linkages as pictures

below.

3.INSTALLING THE FLAP

LINKAGES.

M3. 65mm M3.

M3 lock nut.

Repeat the procedure for the other wing

half.

A+B Epoxy

PLUS AileronFlap

Bottom side

Top side

Flap.

PZL-104 Wilga - Item code: BH 124 . Instruction Manual

See pictures below:

INSTALLING THE ENGINE MOUNT.

Drill a hole

6 mm diameter

5x 90mm

1. Install one adjustable metal connector

through the third hole out from the center of

one servo arm, enlarge the hole in the servo

arm using a 2mm drill bit to accommodate the

servo connector. Remove the excess mate-

rial from the arm.

After installing the adjustable metal con-

nector apply a small drop of thin C/A to

the bottom nut. This will prevent the con-

nector from loosening during flight.

INSTALLING THE THROTTLE - CABLE.

Throttle servo

Secure.

Engine 30cc.

PZL-104 Wilga - Item code: BH 124 . Instruction Manual

Throttle - cable

INSTALLING THE STOPPER ASSEMBLY

1) The stopper has been pre-assembled

at the factory.

2) Using a modeling knife, cut one length

ofsiliconfuelline(thelengthofsiliconfuel line

iscalculatedbyhow theweightedclunk should

restabout 8mmawayfromtherearofthetank

andmove freelyinside thetank). Connectone

end of the line to the weighted clunk and the

otherendtothenylonpickuptubein thestop-

per.

3) Carefully bend the second nylon tube

up at a 45 degree angle (using a cigarette

lighter). This tube will be the vent tube to the

muffler.

4) Carefullybend thethirdnylon tubedown

ata 45degreeangle (usingacigarettelighter).

This tubewill bevent tubeto thefuelingvalve.

FUEL TANK.

When the stopper assembly is installed in the

tank, the top of the vent tube should rest just

belowthetopsurfaceof thetank. Itshould not

touch the top of the tank.

5. Test fit the stopper assembly into the

tank. It may be necessary to remove some of

the flashing around the tank opening using

amodeling knife. Ifflashing is present, make

sure none of it falls into the tank.

Tygon gas tubing not included.

Vent tube Fuel pick- up tube

Fuelfilltube

Throttle servo

PZL-104 Wilga - Item code: BH 124 . Instruction Manual

6. When satisfied with the alignment of the

stopper assembly tighten the 3mm x 20mm

machine screw until the rubber stopper ex-

pandsand sealsthetankopening. Donotover

tighten the assembly as this could cause the

tank to split.

7. Using a modeling knife, cut 3 lengths of

fuel line 150mm long. Connect 2 lines to the 2

vent tubes and 1 line to the fuel pickup tube in

the stopper.

8. Feed three lines through the fuel tank

compartment and through the pre-drilled hole

in the firewall. Pull the lines out from behind

the engine, while guiding the fuel tank into

place. Push the fuel tank as far forward as

possible,the frontofthetankshould justabout

touch the back of the firewall.

Do not secure the tank into place perma-

nently until after balancing the airplane.

You may need to remove the tank to mount

the battery in the fuel tank compartment.

Blow through one of the lines to ensure

the fuel lines have not become kinked inside

the fuel tank compartment. Air should flow

througheasily.

9. To secure the fuel tank in place, apply a

bead of silicon sealer to the forward area of

thetank, whereit exitsthefuselagebehind the

enginemountingboxandtotherearof thetank

at the forward bulkhead.

Secure.

INSTALATION CHOKE SERVO.

Choke servo

connector

Fueltank.

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