BLU-JET GALAXY User manual

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Assembly
and Operators
Manual
3-point StripTill
Implement With
Lift Assist
Manual Number: 08000105
Rev. 11-16-16
GALAXY
84001630, 16 Row 30
16 Row 30

Thurston Manufacturing Company •1708 H Ave •Box 218 • Thurston, Nebraska, 68062-0218
Phone: [phone] •Fax: [phone] • E-mail: [email protected]
Design specications and features as described are subject to change without notice. BLU-JET is a registered trademark of Thurston Manufacturing Company, Thurston NE.
/BLU-JET @BLU-JET01 /SIronWorks @SIronWorks

1
GALAXY Table of Contents
16 Row 30”
Introduction......................................................................................................... 2
Delivery................................................................................................................ 4
To The Owner...................................................................................................... 5
Warranty............................................................................................................... 6
Safety.................................................................................................................... 7
Operating Instructions........................................................................................... 9
Operational Guide For Various Residue Situations............................................... 14
Storage.................................................................................................................. 25
Specications........................................................................................................ 26
Parts
16Row30”............................................................................................................ 27
16Row30”RowSpacingLayouts........................................................................ 31
LightKit,LiftAssist(41000027)............................................................................. 33
Frame,(80410005)Galaxy,Center...................................................................... 35
Wings.................................................................................................................... 36
Bolt-On3-PointWithLiftAssist.............................................................................. 40
PrimaryWing4”x24”Cylinders(PKG00224).......................................................44
SecondaryWing,4”x24”Cylinders(PKG00224).................................................46
NurseTankHitchLiftAssist(80410031)................................................................ 49
NurseTankHitchAuto-Lok(AAM2870)................................................................. 50
SafetyTank(AAM2426)6”x4”.............................................................................. 51
ManualHolder........................................................................................................ 52
Super1200Coulters.............................................................................................. 53
FlatbackCenteredCoulterAssembly7”x7”(AAM2821)...................................... 55
HubandSpindle(AAM2707)................................................................................. 56
StraddleHub(AAM2714)...................................................................................... 57
Assembly
Frame.................................................................................................................... 58
PrimaryWings.......................................................................................................59
PrimaryWingCylinders........................................................................................60
SecondaryWings..................................................................................................61
SecondaryWingLinkages....................................................................................62
VerticalPinAdjustGaugeWheelsAngled............................................................. 63
3-PointwithLiftAssist........................................................................................... 65
NurseTankHitchwithLiftAssist(80410031)........................................................ 75
LightKit(41000027).............................................................................................. 76
PrimaryFoldCylinders(PKG00224)..................................................................... 83
SecondaryFoldCylinders(PKG00224)................................................................ 87
OffsetStaggerBrackets........................................................................................ 92
Coulters................................................................................................................ 95
StripTillResidueManagerPartsandAssembly(70210646)................................. 97
SealProIIDiscSealersParts(AAM2856)............................................................. 105
Blades................................................................................................................... 107
SealerSpringAdd-onKit(AAM2857).................................................................... 108
MaxPacParts(AAM2743)..................................................................................... 110
MaxPacBasketMountArm(AAM2623)................................................................ 111
MaxPacandBasketMountAssembly................................................................... 112
RigidShankMount(AAM2137)............................................................................. 114
RigidTorsionBasketMount(70210648)............................................................... 115
RigidShankandBasketMountAssembly............................................................. 116
TorsionArmandBasketAssembly(70210641)..................................................... 118
ManualHolder....................................................................................................... 120
SafetyTank........................................................................................................... 121
Decals................................................................................................................... 123
HydraulicCylindersandParts............................................................................... 124
Tie-rodCylinderDisassembly-AssemblyProcedure........................................... 125
TorqueSpecications............................................................................................ 126
Manual Number: 08000105
Rev. 11-16-16

2
Welcome to Thurston Manufacturing Company. Our goal is to provide
quality products and services to our customers. The company’s BLU-JET
products have a reputation for quality, excellence in design and proven
durability. Energetic, resourceful and continuous improvement goals in
Environmental, Safety, Quality, Production and Engineering keep our
rm at the cutting edge of technology.
We hope your BLU-JET equipment will give you years of service.
Introduction
Read this manual carefully. It will instruct you on how to operate and
service your machine safely and correctly. Failure to do so could result
in personal injury and/or equipment damage.
SAFETY INFORMATION
Indicates an imminently hazardous situation that, if
not avoided, will result in death or serious injury.
The sign will have the color combination of red and
white.
Indicates a potentially hazardous situation that, if
not avoided, could result in death or serious injury.
The sign will have the color combination of orange
and black.
Indicates a potentially hazardous situation that, if
not avoided, may result in minor or moderate injury.
The sign will have the color combination of yellow
and black.
NOTE: Indicates a special point of information.
Carefully read and follow all safety signs. Reinstall safety signs that
are damaged or missing.
Right-hand and left-hand sides of the implement are determined by
facing in the direction the implement will travel when going forward.
DANGER
WARNING
CAUTION

3
For your convenience we have four easy ways to register your warranty.
• Call our toll free number and ask for warranty registration. 1-800-658-3127
• Fax completed warranty registration form. Fax: [phone]
• Register on-line in warranty page at www.blu-jet.com
• Complete and return registration form.
Thurston Manufacturing Company Warranty does not cover the following:
1) Cleaning, transporting, mailing and service call charges.
2) Depreciation or damage caused by normal wear, accidents,
improper protection or improper use.
See complete Warranty for details.
MODEL NO.__________________________
SERIAL NO.__________________________
DATE PURCHASED___________________
Record your implement model and serial number in the space provided below.
Your dealer needs this information to give you prompt, efcient service when
you order parts.
Serial Number
location
General Information:
The BLU-JET Galaxy unit is one of the most versatile machines you can own.
With the Galaxy toolbar, you can till or place fertilizer (dry, liquid, anhydrous ammonia
and dual placement) in one pass or separately, depending on your requirements.
You can adjust the Galaxy’s row spacings to match your requirements for
fertilizer placement, and StripTill.
The Galaxy was designed to be used in combination with BLU-JET’s
Super 1200 Coulter, MaxPac 700 AutoReset shank mounting, residue managers,
SealPro II disc sealers, and torsion arm rming baskets.
Warranty is provided for customers who operate and maintain their equipment
as described in this manual. Warranty registration is accomplished by the
dealer completing and forwarding the WARRANTY REGISTRATION FORM to
Thurston Manufacturing Company. It is in your best interest to ensure that
this has been done.
Introduction
Folding Frame Rigid Frame

4
1. All hardware properly tightened
2. Lubrication of grease ttings
3. All decals properly located and readable
4. Other adjustments for machine level height, etc.
5. Overall condition (touch up any scratches, clean and
polish)
6. Operator’s manual
DATE SET UP_______________________________
SIGNATURE________________________________
PRE-DELIVERY CHECKLIST
Dealer Checklist
To The Dealer:
Inspect the implement thoroughly after assembly to be certain it is
functioning properly before delivering it to the customer. The following
checklist is a reminder of points to cover. Check off each item as it is
found satisfactory or after proper adjustment is made.
DELIVERY
Review the operator’s manual with the customer. Explain
the following:
1. Safe operation and service
2. Correct machine installation and operation
3. Daily and periodic lubrication and maintenance
4 Daily and periodic inspections
5. Troubleshooting
6. Storing machine
7. Thurston Manufacturing Company parts and service
8. Have the customer write the machine model and serial
number in space provided in manual introduction.
9. Give customer the operator’s manual and encourage
the customer to read the manual carefully.
10. Completion and mailing of warranty registration
form.
DATE DELIVERED__________________________
SIGNATURE_______________________________
MODEL NO.________________________________
SERIAL NO.________________________________

5
To The Owner
Thank you for your recent purchase of a new BLU-JET
implement. The primary objective of Thurston Manufacturing
Company is to build and provide you with a quality product.
However, in the event that a problem does occur, it is
imperative that your warranty registration is on le in order to
accurately respond to your specic service circumstances.
For your convenience we have four easy ways to register
your warranty:
•Call our toll free number and ask for
warranty registration.
1-800-658-3127
•Fax your completed warranty
registration form.
1-402-385-3043
•Register on-line at:
www.blu-jet.com
•Complete and mail the warranty
registration form.
This manual has been prepared to assist you in the assembly
of your new machine and contains information pertaining to
safety, operation and all of its parts. Our personnel in sales
and service are always available to assist you when
questions arise concerning the assembly or operation of
your tool bar.
When ordering parts, please refer to part numbers and
descriptions as listed throughout this book. All parts and
whole goods will be shipped FOB Thurston, Nebraska, or
FOB your regional distributor. Always check merchandise
immediately upon receipt for damage or shortage. Note any
discrepancy on carrier’s bill of lading and notify Sender within
10 days. Returned goods will be subject to a 15% restocking
charge. Thurston Manufacturing Company reserves the right
to make improvements and modications on equipment
without obligation to change previously built equipment. All
prices are subject to change without notice.
Register
Warranty
One of
Four Ways

6
Thurston Manufacturing Company warrants each new BLU-JET machine
primary framework to be free from defects in material and workmanship for a period
of ve (5) years, normal wear of wearing parts excepted. Thurston Manufacturing
Company further warrants each new BLU-JET product to be free from defects in
material and workmanship, normal wear of wearing parts excepted, for a period
of one (1) year. All accessories purchased and resold by Thurston Manufacturing
Company will be warranted according to their respective manufacturer. Tires on
BLU-JET equipment are warranted through their respective tire manufacturers and
their network of dealers in your local area.
Warranty begins from date of delivery to the original purchaser and applies
to all new BLU-JET products that have not been altered and are being used for the
intended purpose. Negligence, abuse or modication of equipment manufactured
by or purchased and resold by Thurston Manufacturing Company will void this
warranty.
The obligation of Thurston Manufacturing Company to honor this warranty
is limited to the repair or replacement of defective merchandise, to the original
purchaser, subject to inspection of equipment in question by an authorized Thurston
Manufacturing Company sales or service technician. In the USA, freight of warranty
replacement parts including main frame centers and wings will be prepaid for a
period of one (1) Year by Thurston Manufacturing Company. Shipments of repaired
or replaced parts including main frame centers and wings after one year will be paid
by the customer.
Return of defective goods must be made within thirty (30) days of failure to
Thurston Manufacturing Company, Thurston, Nebraska USA or to the nearest
authorized BLU-JET Distributor or Rep Sales and service outlet.
Thurston Manufacturing Company will not be held responsible for any repair
charges made by customers without prior written consent and prior equipment
inspection by an authorized Thurston Manufacturing Company sales or service
technician.
This warranty shall not be interpreted to render liability for injury or damages
of any kind, direct, consequential or contingent to person or property. This warranty
does not extend to loss of crops, economic and/or commercial loss, loss because
of delay in crop production or any expense incurred for labor, supplies, substitute
machinery, rental or for any other reason. This warranty is subject to any existing
condition of supply, which may directly affect Thurston Manufacturing Company’s
ability to obtain materials of manufacture and delivery of replacement parts.
Thurston Manufacturing Company reserves the right to make improvements
in design and changes in specications at any time without incurring any obligation
to owners of units previously sold.
No one is authorized to alter, modify or enlarge this warranty nor its exclusions,
limitations and reservations. Thurston Manufacturing Company makes no
representations or warranties, expressed or implied (including implied warranties
of merchantability and tness), except for those set forth in Thurston Manufacturing
Company’s current applicable published warranty policies and procedures.
Layton W. Jensen, President 022398\mgmt
Limited Warranty

7
Safety
RECOGNIZE SAFETY INFORMATION
• This is the safety-alert symbol. When you see his symbol
on your machine or in this manual, be alert to the
potential for personal injury. Follow recommended
precautions and safe operating practices.
FOLLOW SAFETY INSTRUCTIONS
• Carefully read all safety messages in this manual and
on your machine safety signs. Keep safety signs in good
condition. Replace missing or damaged safety signs.
• Learn how to operate the machine and how to use
controls properly.
• Do not let anyone operate without instruction.
• Keep your machine in proper working condition.
• Unauthorized modication to the machine may
impair the function and/or safety and affect machine life.
PROTECT CHILDREN AND BYSTANDERS
• Before you back, LOOK CAREFULLY behind for
children.
• Clear area of children, pets and bystanders.
HIGHWAY AND TRANSPORT OPERATIONS
Adopt safe driving practices:
• Keep the brake pedals latched together at all times.
NEVER USE INDEPENDENT BRAKING WITH MACHINE
IN TOW AS LOSS OF CONTROL AND/OR UPSET OF
UNIT CAN RESULT.
• Always drive at a safe speed relative to local
conditions and ensure that your speed is low enough
for a emergency stop to be safe and secure. Keep
speed to a minimum.
• Reduce speed prior to turns to avoid the risk of
overturning.
• Avoid sudden uphill turns on steep slopes.
• Always keep the tractor or towing vehicle in
gear to provide engine braking when going downhill.
Do not coast.
• Do not drink and drive.
• Comply with state and local laws governing highway
safety and movement of farm machinery on public roads.
• Use approved accessory lighting and necessary
warning devices to protect operators of other vehicles
on the highway during daylight and nighttime transport.
• The use of ashing amber lights is acceptable in most
localities. However, some localities prohibit their use.
Local laws should be checked for all highway lighting
and marking requirements.
• When driving the tractor and equipment on the road
or highway under (20 mph max.) (32 kmph max.) at night or
during the day, use ashing amber warning lights
and a slow moving vehicle (SMV) identication emblem.

8
Safety
AP 2483-8-98
AP 2914
Observe Safety Signs
Folding Frame
AP 2234-7-98
AP 2988

9
Operating Instructions
Task Procedures  Illustrations
3-Point
adjustments
1. Measure tractor linkages on
pullarms toinsureequal length
for level operation as viewed
across the rear of the tractor.
Check tractor tire pressure for
equal ination. Be certain that
the proper pins are used in
either CAT. IIl or CAT. IV
hookup.
2. Mount implement with pull
pin kit. Connect hydraulic
hoses.
3. Attach 7 pin electrical harness.
4. Raise park stands.
5. Check lights for proper operation.
Mounting
implement
Checking
lights

10
Task Procedures  Illustrations
Lubrication
wing hinges
and wing
linkages
6. Grease all zerks daily.
7. Grease coulter arm pivots
daily.
8. Grease all coulter arm pivots
The plug on the coulter hub
can be removed. A zerk can be
installed. Hub and spindle
assembly should be greased
twice seasonally.
Operating Instructions
Coulter
lubrication

11
Task Procedures  Illustrations
Lubricate
nurse tank
hitch latch
daily
Operating Instructions
Pinch point
To prevent Injury
Keephandsclear
whenextendingor
retractingtheswing
slide insert
WARNING
9. Nurse tank hitch can be
retracted and moved from
side to side for easy hookup.
Hitch will automatically lock
in the extended position.
NOTE:
Periodically
checkLatch
mechanismto
ensure proper
latchinginthe
extended
position.
Nurse tank
hitch

12
Task Procedures  Illustrations
Operating Instructions
Lubricate
Residue
Managers
daily
Lubricate
SealPro
hubs
daily
Lubricate
basket
bearings
daily

13
Task Procedures  Illustrations
Operating Instructions
10. Locate nine-gallon
emergency water tank/toolbox.
Change water daily to provide
fresh clean water to ush
exposed skin or eyes.
Drain water daily in cold
temperatures to prevent
freezing and bursting tank.
11. In case of exposure to fertilizer,
open faucet or pull top
end of hose loose to ush
exposed part of body.
Remove contaminated
clothes as soon as possible.
Emergency
water tank
operation
and
maintenance

14
Operational Guide For Various Residue Situations
BLU-JET StripTill Implement
Coulter Blades
 •3”-4”Deep(makesurehubisnotrunningintheground).
 •Ifbladesareneworbeingusedforthersttimeinaseason,
 orifresidueishairpinning,sharpeningeachbladewillassist
 incuttingduringtherstfewacresofoperation.Afterthe 
 rstfewacres,bladeswillself-sharpen.
Residue Managers–Lightpressuresetting(particularlyinlightsoils).
Shank depth–Minimum4”deepfromgroundlevel(optimumdepth
 forfertilizerplacementis6”-8”).
Sealer Blade Position –Frontholesonthesealerarm.
Sealer Blade Pitch–Determinedbysoiltypeandseasoninsoybean
residue.
Sealer Blade Down Pressure–Determinedbysoiltypeandseason
 inthisresidue.
Basket Pressure–Determinedbysoiltypeandseasoninthisresidue.
Beans
(Soy or
Pinto)
ResidueManagers
Sealers
Torsion
Basket
LightPressure
Setting
Frontholes
Frontholes
Left-hand
Right-hand
Frontholes

15
For best results follow these operating recommendations:
 •Leavingstandingstalksintheeldwhenharvesting(about 
  kneehigh)ispreferabletoshreddingtheresidue.
 •Rowunitsonthemachineshouldbeoperatedbetweenlast 
  year’scornrows(splitlastyear’srows).
Coulter Blades
 •3”-4”Deep(makesurehubisnotrunningintheground).
 •Ifbladesareneworbeingusedforthersttimeinaseason, 
  orifresidueishairpinning,sharpeningeachbladewillassist 
  incuttingduringtherstfewacresofoperation.Aftertherst
  fewacres,bladeswillself-sharpen.
Residue Managers–Heavypressuresetting.
Shank depth –Minimum4”deepfromgroundlevel(optimum 
  depthforfertilizerplacementis6”-8”).
Sealer Blade Position–Rearholesonthesealerarm.
Sealer Blade Pitch–Bladesshouldbeeveninpitchandbacksof
  thebladesshouldbeatleast8”apart.
Sealer Blade Down Pressure–Determinedbysoiltypeandseason
  inthisresidue.
Basket Pressure–Determinedbysoiltypeandseasoninthisresidue.
Corn
Grain under
250 bushel
(in one year
corn/bean
rotation or
corn/corn/
bean rotation
if not Strip-
Tilling beans)
Operational Guide For Various Residue Situations
BLU-JET StripTill Implement
ResidueManagers
Sealers
Torsion
Basket
HeavyPressure
Setting
Rearholes
Rearholes
Left-hand
Right-hand
Rearholes
AdjustSealers
8”apart
DownPressureKit

16
For best results follow these operating recommendations:
 •Leavestandingstalksdonotshredtheresidueintheeldwhen
 harvesting(aboutkneehigh).
 •Rowunitsonthemachineshouldbeoperatedbetweenlast 
  year’scornrows(splitlastyear’srows).
Coulter Blades
 •3”-4”Deep(makesurehubisnotrunningintheground).
 •Ifbladesareneworbeingusedforthersttimeinaseason, 
  orifresidueishairpinning,sharpeningeachbladewillassist 
  incuttingduringtherstfewacresofoperation.Aftertherst
  fewacres,bladeswillself-sharpen.
Residue Managers–Heavypressuresetting.
Shank depth –Minimum4”deepfromgroundlevel(optimum 
  depthforfertilizerplacementis6”-8”).
Sealer Blade Position–Offset(leftbladeinrearholesandright 
  bladeinfrontholes).
Sealer Blade Pitch –
 •Leftbladeshouldbesetatnearlymaximumpitch.
 •Rightbladeshouldbesetatabouthalfpitchwhencomparedto
  theleftblade.
Sealer Blade Down Pressure–DownPressureKitsarerecommended
  forthisresiduesituation.
Basket Pressure–Runningabasketisrecommendedforthisresidue
situation.
Corn
Grainover
250bushel
(inoneyear
corn/bean
rotation)
ResidueManagers
Sealers
Torsion
Basket
HeavyPressure
Setting
Rearholes
Maximum
Pitch
Operational Guide For Various Residue Situations
BLU-JET StripTill Implement
NOTE:
Left-hand
and
right-hand
as viewed
from the
rear
Left-hand
Right-hand
Frontholes
HalfPitch
DownPressureKit

17
Operational Guide For Various Residue Situations
BLU-JET StripTill Implement
For best results follow these operating recommendations:
 •Leavestandingstalksdonotshredtheresidueintheeldwhen
  harvesting(aboutkneehigh).
 •Rowunitsonthemachineshouldbeoperated7.5”tooneside
  oflastyear’scornrow(RTKguidancerecommended).
Coulter Blades
 •3”-4”Deep(makesurehubisnotrunningintheground).
 •Ifbladesareneworbeingusedforthersttimeinaseason, 
  orifresidueishairpinning,sharpeningeachbladewillassist 
  incuttingduringtherstfewacresofoperation.Aftertherst
  fewacres,bladeswillself-sharpen.
Residue Managers–Heavypressuresetting.
Shank depth –Minimum4”deepfromgroundlevel(optimum 
  depthforfertilizerplacementis6”-8”).
Sealer Blade Position–Rearholesonthesealerarm.
Sealer Blade Pitch–Bladesshouldbeeveninpitchandbacksof
  thebladesshouldbeatleast10”apart.
Sealer Blade Down Pressure–DownPressureKitsarerecommended
  forthisresiduesituation.
Basket Pressure–Determinedbysoiltypeandseasoninthisresidue.
Corn
Grain under
250bushel
(in2+years
cornrotation)
ResidueManagers
Sealers
Torsion
Basket
HeavyPressure
Setting
Rearholes
EvenPitch AdjustSealers
10”apart
Left-hand
Right-hand
DownPressureKit
Rearholes
EvenPitch

18
For best results follow these operating recommendations:
 •Leavestandingstalksdonotshredtheresidueintheeldwhen
  harvesting(aboutkneehigh).
 •Rowunitsonthemachineshouldbeoperated7.5”tooneside
  oflastyear’scornrow(RTKguidancerecommended).
Coulter Blades
 •3”-4”Deep(makesurehubisnotrunningintheground).
 •Ifbladesareneworbeingusedforthersttimeinaseason, 
  orifresidueishairpinning,sharpeningeachbladewillassist 
  incuttingduringtherstfewacresofoperation.Aftertherst
  fewacres,bladeswillself-sharpen.
Residue Managers–Heavypressuresetting.
Shank depth –Minimum4”deepfromgroundlevel(optimum 
  depthforfertilizerplacementis6”-8”).
Sealer Blade Position–Offset(leftbladeinrearholesandright 
  bladeinfrontholes).
Sealer Blade Pitch –
 •Leftbladeshouldbesetatnearlymaximumpitch.
 •Rightbladeshouldbesetatabouthalfpitchwhencomparedto
  theleftblade.
Sealer Blade Down Pressure–DownPressureKitsarerecommended
  forthisresiduesituation.::
Basket Pressure–Runningabasketisrecommendedforthisresidue
 situation.Consult:Setting the Implement for eld
operation: pages
Corn
Grainover
250bushel
(in2+years
cornrotation)
Operational Guide For Various Residue Situations
BLU-JET StripTill Implement
ResidueManagers
Sealers
Torsion
Basket
HeavyPressure
Setting
Rearholes
Maximum
Pitch
Left-hand
Right-hand
Frontholes
HalfPitch
DownPressureKit
NOTE:
Left-hand
and
right-hand
as viewed
from the
rear