Blue Seal GT45E User manual

228661-7
'VEE-RAY' GAS FRYERS
GT45E
GT46E
GT60E
INSTALLATION AND OPERATION MANUAL
For use in GB & IE

The reproduction or copying of any part of this manual by any means whatsoever is strictly forbidden unless authorized previously
in writing by the manufacturer.
In line with policy to continually develop and improve its products, Moffat Ltd. reserves the right to change the specifications and
design without prior notice. © Copyright Moffat Ltd. November 2008.
MANUFACTURED BY
Moffat Limited
PO Box 10001
Christchurch
New Zealand
Ph: [phone]
Fax: [phone]
WORLD-WIDE BRANCHES
UNITED KINGDOM
Blue Seal
67 Gravelly Business Park
Gravelly Park
Birmingham
West Midlands
B24 8TQ
Ph: [phone]
Fax: [phone]
UNITED STATES
Moffat Inc
3765 Champion Blvd
Winston-Salem
North Carolina 27115
Ph: [phone]
Fax: [phone]
CANADA
Serve Canada
22 Ashwarren Road
Downview
Ontario M3J1Z5
Toll Free:800 263 1455
Ph: [phone]
Fax: [phone]
[email protected]
www.servecanada.com
www.moffat.com
NEW ZEALAND
Christchurch Auckland
Moffat Limited Moffat Limited
PO Box 10-001 4 Waipuna Road
16 Osborne Street Mt Wellington
Christchurch Auckland
Ph: [phone] Ph: [phone]
Fax: [phone] Fax: [phone]
AUSTRALIA
Victoria New South Wales
Moffat Pty Limited Moffat Pty Limited
740 Springvale Road 3/142 James Ruse Drive, Rose Hill
Mulgrave, Melbourne PO Box 913, Smithfield
Victoria 3171 Sydney, N.S.W. 2142
Ph: [phone] Ph: [phone]
Fax: [phone] Fax: [phone]
Western Australia Queensland
Moffat Pty Limited Moffat Pty Limited
67 Howe Street 30 Prosperity Place
Osbourne Park Geebung, Brisbane
WA 6017 Queensland 4034
Ph: [phone] Ph: [phone]
Fax: [phone] Fax [phone]

1
Contents
GT45E ‘FAST FRI’ GAS FRYER (Single Tank - 20Ltr)
GT46E ‘FAST FRI’ GAS FRYER (Twin Tank - 26Ltr)
GT60E ‘FAST FRI’ GAS FRYER (Single Tank - 31Ltr)
Introduction ............................................................................................ 2
Specifications .......................................................................................... 4
Model Numbers Covered in this Specification
General
Optional Accessories
Gas Connection
Gas Supply Requirements
Electrical Supply Requirements
Electrical Connection
Dimensions............................................................................................... 6
Installation............................................................................................... 8
Installation Requirements
Unpacking
Location
Clearances
Assembly
Gas Connection
Electrical Connections
Commissioning
Operation................................................................................................ 12
Operation Guide
Description of Controls
Description of the Electronic Control Panel
Operation of the Appliance.
Before Use
Filling the Tank(s)
Lighting the Pilot Burners
Lighting the Main Burners
Turning 'OFF' the Fryer
Setting the Operating Temperature
Frying Guide and Care of Frying Oils and Fats
Frying Temperature Guide and Care of Frying Medium
Cleaning and Maintenance..................................................................... 22
General
Draining and Cleaning
Daily Cleaning
Weekly Cleaning
Periodic Maintenance
Fault Finding........................................................................................... 25
Wiring Schematics.................................................................................. 29

2
Contents
Controller Basic Programming Mode...................................................... 32
Programming the Password Protection.
Programming the Timers.
Programming the Temperature.
Programming the Keypad Lock - Unlock.
To Exit the Programming Mode.
Controller Advanced Programming Mode .............................................. 35
Timing Mode.
Temperature Offset.
Temperature Display Mode.
Programming the Melt Cycle.
Setting the Temperature Units.
System Programmable Default Settings
Gas Conversion and Specifications......................................................... 38
Conversion Procedure
Gas Specifications
Replacement Parts List........................................................................... 41

3
We are confident that you will be delighted with your BLUE SEAL 'Vee Ray' Fryer and it will become a most
valued appliance in your commercial kitchen.
To ensure you receive the utmost benefit from your new Blue Seal appliance, there are two important
things you can do.
Firstly:
Please read the instruction book carefully and follow the directions given. The time taken will be well
spent.
Secondly:
If you are unsure of any aspect of the installation, instructions or performance of your appliance,
contact your BLUE SEAL dealer promptly. In many cases a phone call could answer your question.
CE Only:
These instructions are only valid if the country code appears on the appliance. If the code does not
appear on the appliance, refer to the supplier of this appliance to obtain the technical instructions for
adapting the appliance to the conditions for use in that country.
WARNING:
IMPROPER INSTALLATION, ADJUSTMENT, ALTERATION, SERVICE OR MAINTENANCE CAN CAUSE PROPERTY
DAMAGE, INJURY OR DEATH. READ THE INSTALLATION, OPERATING AND MAINTENANCE INSTRUCTIONS
THOROUGHLY BEFORE INSTALLING OR SERVICING THIS APPLIANCE.
WARNING:
INSTRUCTIONS TO BE FOLLOWED IN THE EVENT THE USER SMELLS GAS ARE TO BE POSTED IN APROMINENT
LOCATION. THIS INFORMATION SHALL BE OBTAINED BY CONSULTING THE LOCAL GAS SUPPLIER.
WARNING:
GREAT CARE MUST BE TAKEN BY THE OPERATOR TO USE THE EQUIPMENT SAFELY TO GUARD IT AGAINST
RISK OF FIRE.
• THE APPLIANCE MUST NOT BE LEFT 'ON' UNATTENDED.
• ITIS RECOMMENDED THAT AREGULAR INSPECTION IS MADE BY ACOMPETENT SERVICEMAN TO ENSURE
CORRECT AND SAFE OPERATION OF YOUR APPLIANCE IS MAINTAINED.
• DO NOT STORE OR USE GASOLINE OR OTHER FLAMMABLE VAPOURS OR LIQUIDS IN THE VICINITY OF
THIS OR ANY OTHER APPLIANCE.
• DO NOT SPRAY AEROSOLS IN THE VICINITY OF THIS APPLIANCE WHILE IT IS IN OPERATION.
C AUTION :
This appliance is;
• For professional use and is to be used by qualified persons only.
• Only authorised service persons are to carry out installation, servicing and
gas conversion operations.
• Components having adjustments protected (e.g. paint sealed) by the
manufacturer should not be adjusted by the user / operator.
• DO NOT operate the appliance without the legs supplied fitted.
Introduction

4
Specifications
Model Numbers Covered in this Specification
GT45E ‘FAST FRI’ GAS FRYER (Single Tank - 20Ltr).
GT46E ‘FAST FRI’ GAS FRYER (Twin Tank - 13Ltr per Tank).
GT60E ‘FAST FRI’ GAS FRYER (Single Tank - 31Ltr).
General
A commercial heavy duty, gas fired Fryer having a fast fry infra red burner system which an intense
even heat through the tank.
It is available in 3 model types. All model types are fitted with dual main burners and pilot burners,
with the single tank models fitted with a single gas controller which controls both pilot and main
burners where the twin tank model is fitted with twin gas controllers which work independently for
each burner.
These Fryers feature an Over Temperature Safety Cut Out system with Full Flame Failure Safety
Controls.
A programmable controller with digital display and electronic temperature control. Twin
programmable timers and melt cycle programs.
An open tank design for both single and twin tank units to make cleaning a simple and easy task.
Optional Accessories
This appliance can be fitted with the following optional accessories, (refer to the 'Replacement Parts
List' for details).
• Plinth Kit.
Gas Connection
For all Appliances other than UK models:
GT45E and GT46E
Gas supply connection point is located 151 mm from the left hand side, 36 mm from the rear of the
appliance and 124 mm from the floor and is entered from beneath the appliance. An optional rear
connection is available.
GT60E
Gas supply connection point is located 301 mm from the left hand side, 36 mm from the rear of the
appliance and 124 mm from the floor and is entered from beneath the appliance. An optional rear
connection is available.
For UK Appliances Only:
GT45E, GT46E and GT60E
Gas supply connection point is located 190 mm from the right hand side and 526 mm from the floor
and is entered from the rear of the appliance. An optional lower connection is available.
For all Appliance Options, gas connection is 3/4” BSP male.
- Flexible Hose Connection
If a Gas Hose assembly is used to connect this appliance, the hose and all fittings must have a
minimum ¾” (Natural Gas) or ½” (LPG) inside bore diameter to ensure gas flow rate capacity
required by this appliance is achieved.
This must be verified by the operating pressure testing at the maximum gas supply demand condition.
The Gas Hose assembly should also be classified for use in the commercial kitchen conditions, the
appliance will be used in.

5
Recommended Gas Hose Assembly Specification:
- AS/NZS 1869 Class B or D compliant or equivalent, that meets the following requirements:-
Gas Supply Requirements
- Australia / New Zealand Only:
- UK Only:
NOTE: The operating pressure is to be measured at the lower test point (Out) on the gas control
valve located behind the access door and through the access hole in the control panel, this
is to be carried out with all burners operating at the 'High Flame' setting.
Electrical Supply Requirements
230 -240 Vac, 1P+N+E, 50 Hz, 0.5 A.
Electrical Connection
GT45E and GT46E
Electrical supply entry point is located 56 mm from the right hand side of the appliance and 218 mm
from the floor.
GT60E
Electrical supply entry point is located 44 mm from the right hand side of the appliance and 257 mm
from the floor.
The power cord comes fitted with:
Australia / NZ Models - 10 A 3-pin plug.
United Kingdom Models - 13 A 3-pin fused plug.
WARNING:
THIS APPLIANCE MUST BE EARTHED. IFTHE SUPPLY CORD IS DAMAGED, IT MUST BE REPLACED BY A
QUALIFIED SERVICE PERSON IN ORDER TO AVOID AHAZARD.
Specifications
Class Max Working Pressure
at 23 ± 2ºC Working Temperature
Range Resistance to Oil
B 7.0 kPa - 20ºC to + 125ºC
D 2.6 MPa
Oil resistant
lining and cover.
Natural Gas LP Gas (Propane)
Input Rating 90 MJ/hr 90 MJ/hr
(N.H.G.C.) (85,300 Btu/hr) (85,300 Btu/hr)
Supply Pressure 1.13 - 2.00 kPa 2.75 - 3.00 kPa
(4.5” - 8.0” w.c.) (11” - 12” w.c.)
Operating Pressure 0.98 kPa 2.50 kPa
(3.9” w.c.) (10.0” w.c.)
Gas Connection ¾” BSP Male
Natural Gas (G20) Propane (G31)
Heat Input (nett) 22.5 kW 22.5 kW
Gas Rate 1.75 kg/hr
Supply Pressure 20 mbar 37 mbar
Burner Operating Pressure 9.8 mbar 25 mbar
Gas Connection 3/4” BSP Male
2.26 m3/hr
WARNING:
THIS APPLIANCE MUST BE EARTHED. IFTHE SUPPLY CORD IS DAMAGED, IT MUST BE REPLACED BY A
QUALIFIED SERVICE PERSON IN ORDER TO AVOID AHAZARD.

6
Dimensions
GT45E
GT46E

7
Dimensions
GT60E

8
Installation
Installation Requirements
NOTE:
• It is most important that this Fryer is installed correctly and that the operation is
correct before use. Installation shall comply with local electrical, gas and health and
safety requirements.
• This appliance shall be installed with sufficient ventilation to prevent the occurrence
of unacceptable concentrations of health harmful substances in the room, the
appliance is installed in.
Blue Seal ‘FAST FRI’ gas fryers are designed to provide years of satisfactory service, and correct
installation is essential to achieve the best performance, efficiency and trouble-free operation.
This appliance must be installed in accordance with National installation codes and in addition, in
accordance with relevant National / Local codes covering gas and fire safety.
Australia: - AS 5601 - Gas Installations.
New Zealand: - NZS 5261 - Gas Installation.
Australia / New Zealand: - AS / NZS 3000 - Wiring Rules.
United Kingdom: - Gas Safety (Installation & Use) Regulations 1998.
- BS 6173 - Installation of Catering Appliances.
- BS 5440 1 & 2 - Installation Flueing & Ventilation.
- BS 7671 - Requirements for Electrical Installation.
Ireland: - IS 820 - Non - Domestic Gas Installations.
Installations must be carried out by qualified service persons only. Failure to install
equipment to the relevant codes and manufacturer’s specifications shown in this section will
void the warranty.
Components having adjustments protected (e.g. paint sealed) by manufacturer are only to be
adjusted by an authorised service agent. They are not to be adjusted by the installation
person.
Unpacking
• Remove all packaging and transit protection from the appliance including all protective plastic
coating from the door outer panel and exterior stainless steel panels.
• Check equipment and parts for damage. Report any damage immediately to the carrier and
distributor.
• Report any deficiencies to the distributor who supplied the appliance.
• Check that the available gas supply is correct to that shown on the rating plate located on the inside
of the door.
• Check that the following parts have been supplied with the appliance:
GT45E GT46E GT60E
Baskets 2 2 3
Basket Grids 1 2 1
Lid 1 1 1
Adjustable Legs 2 2 2
Rear Rollers 2 2 2
Drain Stick 1 1 1
Location
1. This appliance must be installed in a suitably ventilated room to prevent dangerous build up of
combustion products.
2. Installation must allow for a sufficient flow of fresh air for the combustion air supply. Combustion
air requirements:
Combustion Air Requirements
Natural Gas (G20) 24 m3/hr minimum.
LPG / Propane (G31) 24 m3/hr minimum.