Blue Seal GT45E User manual

232420-12
'VEE-RAY' GAS FRYERS
GT45E
GT46E
GT60E
INSTALLATION AND OPERATION MANUAL

The reproduction or copying of any part of this manual by any means whatsoever is strictly forbidden unless authorized previously in
writing by the manufacturer.
In line with policy to continually develop and improve its products, Moffat Ltd. reserves the right to change the specifications and
design without prior notice.
© Copyright Moffat Ltd. August 2012.
MANUFACTURED BY
Moffat Limited
Christchurch
New Zealand
INTERNATIONAL CONTACTS
AUSTRALIA
Moffat Pty Limited
Web: www.moffat.com.au
E.Mail: [email protected]
Main Office: (tel) [phone]
(fax) [phone]
Service: (tel): 1800 622 216
Spares: (tel): 1800 337 963
Customer Service: (tel): 1800 335 315
(fax): 1800 350 281
CANADA
Serve Canada
Web: www.servecanada.com
E.Mail: [email protected]
Sales: (tel): 800 551 8795 (Toll Free)
Service: (tel): 800 263 1455 (Toll Free)
NEW ZEALAND
Moffat Limited
Web: www.moffat.co.nz
E.Mail: [email protected]
Main Office: (tel): 0800 663328
UNITED KINGDOM
Blue Seal
Web: www.blue-seal.co.uk
E.Mail: [email protected]
Sales: (tel): [phone]
(fax): [phone]
Spares: (tel): [phone]
(fax): [phone]
Service: (tel): [phone]
(fax): [phone]
UNITED STATES
Moffat
Web: www.moffat.com
Sales: (tel): 800 551 8795 (Toll Free)
(tel): [phone]
(fax): [phone]
Service: (tel): 800 858 4477 (Toll Free)
(tel): [phone]
(fax): [phone]
REST OF WORLD
Moffat Limited
Web: www.moffat.co.nz
E.Mail: [email protected]

Contents List
GT45E ‘FAST FRI’ GAS FRYER (Single Tank - 20Ltr)
GT46E ‘FAST FRI’ GAS FRYER (Twin Tank - 26Ltr)
GT60E ‘FAST FRI’ GAS FRYER (Single Tank - 31Ltr)
Introduction .............................................................................................3
Specifications ...........................................................................................4
Model Numbers Covered in this Specification
Gas Supply Requirements
Electrical Supply Requirements
Dimensions ................................................................................................5
Installation ................................................................................................6
Installation Requirements
Unpacking
Location
Clearances
Assembly
Electrical Connection
Gas Connection
Commissioning
Operation.....................................................................................................10
Operation Guide.
Description of Controls.
Controller Basic Programming Mode.
Entering the Controller Basic Settings.
Setting the Parameters.
To Exit the Programming Mode.
Filling the Tank(s).
Lighting the Pilot Burners.
Lighting the Main Burners.
Fryer Operation (Flow Chart).
Turning 'OFF' the Fryer.
Cleaning and Maintenance ..........................................................................16
General.
Draining and Daily Cleaning.
Weekly Cleaning.
Periodic Maintenance.

Contents List
Fault Finding................................................................................................19
Guide to Cooking Problems with the Fryer.
Fault Finding the Gas System.
Wiring Schematics.......................................................................................22
Controller Advanced Programming Mode ...................................................25
Timing Mode.
Temperature Offset.
Temperature Display Mode.
Programming the Melt Cycle.
Setting the Temperature Units.
System Programmable Default Settings.
Gas Conversion and Specifications .............................................................28
Conversion Procedure.
Gas Specifications.
Replacement Parts List ...............................................................................31

3
Introduction
We are confident that you will be delighted with your BLUE SEAL 'VEE RAY' FRYER and it will become a
most valued appliance in your commercial kitchen.
To ensure you receive the utmost benefit from your new Blue Seal appliance, there are two important
things you can do.
Firstly:
Please read the instruction book carefully and follow the directions given. The time taken will be well
spent.
Secondly:
If you are unsure of any aspect of the installation, instructions or performance of your appliance,
contact your BLUE SEAL dealer promptly. In many cases a phone call could answer your question.
GREAT CARE MUST BE TAKEN BY THE OPERATOR TO USE THE EQUIPMENT SAFELY TO GUARD IT AGAINST RISK
OF FIRE.
 THE APPLIANCE MUST NOT BE LEFT ON UNATTENDED.
 ITIS RECOMMENDED THAT AREGULAR INSPECTION IS MADE BY ACOMPETENT SERVICE PERSON TO
ENSURE CORRECT AND SAFE OPERATION OF YOUR APPLIANCE IS MAINTAINED.
 DO NOT STORE OR USE GASOLINE OR OTHER FLAMMABLE VAPOURS OR LIQUIDS IN THE VICINITY OF
THIS OR ANY OTHER APPLIANCE.
 DO NOT SPRAY AEROSOLS IN THE VICINITY OF THIS APPLIANCE WHILE IT IS IN OPERATION.
Warning
 This appliance is for professional use and is only to be used by qualified
persons.
 Only authorised service persons are to carry out installation, servicing or
gas conversion operations.
 Components having adjustments protected (e.g. paint sealed) by the
manufacturer should not be adjusted by the user / operator.
 DO NOT operate the appliance without the legs supplied fitted.
Caution
IMPROPER INSTALLATION, ADJUSTMENT, ALTERATION, SERVICE OR MAINTENANCE CAN CAUSE PROPERTY
DAMAGE, INJURY OR DEATH. READ THE INSTALLATION, OPERATING AND MAINTENANCE INSTRUCTIONS
THOROUGHLY BEFORE INSTALLING OR SERVICING THIS APPLIANCE.
Warning
INSTRUCTIONS TO BE FOLLOWED IN THE EVENT THE USER SMELLS GAS ARE TO BE POSTED IN APROMINENT
LOCATION. THIS INFORMATION SHALL BE OBTAINED BY CONSULTING THE LOCAL GAS SUPPLIER.
Warning

4
Specifications
Model Numbers Covered in this Specification
GT45E ‘FAST FRI’ GAS FRYER (Single Tank - 20Ltr).
GT46E ‘FAST FRI’ GAS FRYER (Twin Tank - 13Ltr per Tank).
GT60E ‘FAST FRI’ GAS FRYER (Single Tank - 31Ltr).
Gas Supply Requirements
NOTE:
 (*) Measure burner operating pressure at Operating Pressure Test Point (Lower -
Out) on gas control valve, with both burners operating at the ‘High Flame’ setting.
 (**) TOWN GAS Option is only available with specific ex-factory built Town Gas
models, which can also be converted to any other gas. Standard models can only be
converted between Nat. Gas, LP Gas and Butane, but not Town Gas.
 Refer to ‘Gas Conversion and Specifications' section of this manual for further
details.
Electrical Supply Requirements
220 -240 Vac, 1P+N+E, 50 Hz, 0.5 A.
Electrical Connection
The power cord comes fitted with:
Australia / NZ Models - 10 A, 3-pin plug.
Natural Gas LP Gas / Butane
Input Rating 90 MJ/hr 90 MJ/hr
(N.H.G.C.) (85,300 Btu/hr) (85,300 Btu/hr)
Supply Pressure 1.13 - 2.0 kPa 2.75 - 3.0 kPa
(4.5” - 8.0” w.c.) (11” - 12” w.c.)
Burner Operating Pressure 0.98 kPa (*) 2.5 kPa (*)
(3.9” w.c.) (10.0” w.c.)
Gas Connection ¾” BSP Male
Town Gas (**)
90 MJ/hr
(85,300 Btu/hr)
0.75 - 1.5 kPa
(3” - 6” w.c.)
0.5 kPa (*)
(2.0” w.c.)
THIS APPLIANCE MUST BE EARTHED. IFSUPPLY CORD IS DAMAGED, IT MUST BE REPLACED BY ASUITABLY
QUALIFIED PERSON IN ORDER TO AVOID AHAZARD.
Warning

5
Dimensions
GT45E
GT46E
GT60E
1. Primary Gas Entry Point.
2. Optional Gas Entry Point.
3. Electrical Entry Point.
2
1
2
1
2
1
3
3
3
3
3
3
2
1
2
1
2
1
3
2
1
3
3
2
1
2
1

6
Installation
Installation Requirements
NOTE:
 It is most important that this Fryer is installed correctly and that the operation is
correct before use. Installation shall comply with local electrical, gas and health and
safety requirements.
 This appliance shall be installed with sufficient ventilation to prevent occurrence of
unacceptable concentrations of health harmful substances in the room, appliance is
installed in.
Blue Seal ‘FAST FRI’ gas fryers are designed to provide years of satisfactory service, and correct
installation is essential to achieve the best performance, efficiency and trouble-free operation.
This appliance must be installed in accordance with National installation codes and in addition, in
accordance with relevant National / Local codes covering gas and fire safety.
Australia / New Zealand: - AS 5601.1 - Gas Installations.
Australia / New Zealand: - AS / NZS 3000 - Wiring Rules.
Installations must be carried out by qualified service persons only. Failure to install
equipment to the relevant codes and manufacturer’s specifications shown in this section will
void the warranty.
Components having adjustments protected (e.g. paint sealed) by manufacturer are only to be
adjusted by an authorised service agent. They are not to be adjusted by the installation
person.
Unpacking
 Remove all packaging and transit protection from appliance including all protective plastic coating
from door outer panel and exterior stainless steel panels.
 Check equipment and parts for damage. Report any damage immediately to carrier and distributor.
 Report any deficiencies to distributor who supplied appliance.
 Check available gas supply is correct to as shown on rating plate located on inside of door.
 Check the following parts have been supplied with the appliance:
GT45E GT46E GT60E
Baskets 2 2 3
Basket Grids 1 2 1
Lid 1 1 1
Adjustable Legs 2 2 2
Rear Rollers 2 2 2
Drain Stick 1 1 1
Location
1. This appliance must be installed in a suitably ventilated room to prevent dangerous build up of
combustion products.
2. Installation must allow for sufficient flow of fresh air for combustion air supply. Combustion air
requirements:
Combustion Air Requirements
All Gas Types 24 m³/hr minimum.
3. Position appliance in its approximate working position.
4. All air for burner combustion is supplied from beneath appliance. Legs must always be fitted and no
obstructions placed beneath or around base of appliance, as obstructions will cause incorrect
operation and / or failure of the appliance.
NOTE: Do not obstruct or block appliance flue. Never directly connect a ventilation system to the
appliance flue outlet.

7
Installation
Clearances
NOTE:
 Only non-combustible materials can be used in close proximity to this appliance.
 To facilitate easy operation, drainage and servicing of appliance, a minimum of
600mm clearance should be maintained at front of appliance.
Any gas burning appliance requires adequate clearance and ventilation for optimum and trouble-free
operation. The following minimum installation clearances are to be adhered to:
Assembly
This model is delivered completely assembled. Ensure that the legs are securely attached.
NOTE: This appliance is fitted with adjustable feet to enable appliance to be positioned securely
and level. This should be carried out on completion of gas connection. Refer to 'Gas
Connection' section below.
Optional Accessories (Refer to Replacement Parts List)
 Plinth Kit. For installation details, refer to the instructions supplied with each kit.
Electrical Connection
NOTE: ALL ELECTRICAL CONNECTION MUST ONLY BE CARRIED OUT BY A QUALIFIED PERSON.
1. Each appliance should be connected to an adequately protected power supply and isolation switch
mounted adjacent to, but not behind the appliance. This switch must be clearly marked and readily
accessible in case of fire.
2. Check electricity supply is correct as shown on Rating Plate attached to inside of access door.
3. For immediate electrical supply, simply plug lead into a properly earthed, 3 pin socket.
Gas Connection
NOTE: ALL GAS FITTING MUST ONLY BE CARRIED OUT BY AN AUTHORISED PERSON.
Flexible Hose Connection
If a Gas Hose assembly is used to connect this appliance, hose and all fittings must have a minimum
¾” (Natural Gas) or ½” (LPG) inside bore diameter to ensure gas flow rate capacity required by this
appliance is achieved.
This must be verified by operating pressure testing at maximum gas supply demand condition.
Gas Hose assembly should also be classified for use in commercial kitchen conditions that appliance
will be used in.
Recommended Gas Hose Assembly Specification:
- AS/NZS 1869 Class B or D compliant or equivalent, that meets the following requirements:-
Combustible Surface Non Combustible Surface
Left / Right Hand Side 50mm. 0mm.
Rear 50mm. 0mm.
Class Max Working Pressure
at 23 ± 2ºC
Working Temperature
Range Resistance to Oil
B 7.0 kPa - 20ºC to + 125ºC
D 2.6 MPa Oil resistant lining and cover.

8
Installation
1. It is essential that the gas supply is correct for appliance to be installed and adequate supply
pressure and volume are available. The following checks should be made before installation:-
a. Gas Type appliance has been supplied for is shown on a
coloured sticker located above the gas entry point and next to
the rating plate. Check that this is correct for gas supply
appliance is being installed for. Gas conversion procedure is
shown in this manual.
b. Supply Pressure required for this appliance is shown in the
Specifications section of this manual. Check gas supply to
ensure that adequate supply pressure exists.
c. Input Rate of this appliance is shown on Rating Plate fitted to
inside of access door and in Specifications' section of this
manual. Input rate should be checked against available gas
supply line capacity. Particular note should be taken if
appliance is being added to an existing installation.
NOTE: It is important that adequately sized piping runs directly to the connection joint on the
appliance, with as few tees and elbows as possible to give maximum supply volume.
2. A suitable joining compound which resists the breakdown action of LPG must be used on every gas
line connection, unless compression fittings are used.
Connection to appliance is 3/4” BSP male.
NOTE: A Manual Isolation Valve must be fitted to the individual appliance supply line.
3. Correctly locate the appliance into its final operating position and using a spirit level, adjust legs so
that the unit is level and at the correct height.
4. Connect gas supply to the appliance.
5. Check all gas connections for leakages using soapy water or other gas detecting equipment.
6. Check gas supply pressure is as shown in ‘Specifications’ section, ‘Gas Supply Requirements’ table.
NOTE: Measure supply pressure at upper test point (Supply Pressure Test Point) on gas control
valve.
7. Light Pilot Burners. Refer to Operation section, Lighting Pilot Burners.
8. Check pilot flame size. Re-adjust if required, using pilot adjusting screw (See Fig 2 overleaf), and as
shown in Gas Conversion and Specifications section, Pilot Burner Flame Adjustment.
9. Light Main Burners. Refer to Operation section, Lighting Main Burners.
Rating Plate
Location
Fig 1
DONOT USE ANAKED FLAME TO CHECK FOR GAS LEAKAGES.
Warning
Ensure the tank(s) is / are filled with either water or oil prior to starting Main
Burners otherwise damage may be caused to fryer tank(s).
Caution