BlueRhino 22000 Series User manual

Cleaning Instructions for
Burner, Pilot Assembly,
and Emitter Screen
Series: 220000 - 450000

2Cleaning Instructions for Burner, Pilot Assembly, and Emitter Screen • Series: 220000-450000
For assistance call: 1.800.762.1142
Tools Required for Assembly:
10 mm open end wrench
12 mm open end wrench
9/16” open end wrench
5/8” open end wrench
11/16” open end wrench
9/16” socket and ratchet
9/16"
Socket extension
# 2 Phillips screw driver
Pliers
Compressed air – canned or
compressor with a hose
Soft bristle brush
Brass brush
Heavy-duty pipe cleaners
Non-abrasive Scouring Pad
Rubber gloves
Leak test solution: 1 part liquid soap
and 3 parts water
1. Installation and repairs
should be done by
a qualified service
person.
2. Use only Blue Rhino Global
Sourcing, Inc. factory
authorized parts. The use
of any other part that is not
factory authorized can be
dangerous and will void
your warranty.
3. Do not use flammable
solutions or material to
clean heater or heater
parts. Use only warm
soapy water to clean
outside of heater.
4. Do not submerge control
valve in water.

3Cleaning Instructions for Burner, Pilot Assembly, and Emitter Screen • Series: 220000-450000
For assistance call: 1.800.762.1142
Step 1 – 6
1. For assistance call 1.800.762.1142 toll free. Please have your owner’s manual and model number available
for reference.
For Easiest Assembly:
• To avoid losing any small components or hardware, assemble your product on a level surface that does
not have cracks or openings.
• Clear an area large enough to layout all components and hardware and that is soft to not scratch or
damage any surface finishes.
• When applicable, tighten all hardware connections by hand first. Once the step is completed go back and
fully tighten all hardware while being cautious not to over tighten to avoid damaging surfaces or stripping
hardware.
• Follow all steps in order to properly assemble your product.
2. Turn off heater per “Turning Off” instructions in owner’s manual.
3. Disconnect LP gas tank per “Disconnect LP Gas Tank” instructions in owner’s manual.
4. Make sure heater is completely cool (at least 45 minutes after use) before proceeding.
5. Remove dome per instructions in owner’s manual.
6. Remove engine from post per instructions in owner’s manual.

4Cleaning Instructions for Burner, Pilot Assembly, and Emitter Screen • Series: 220000-450000
For assistance call: 1.800.762.1142
Step 7
Remove emitter from emitter bottom by removing the 9/16” nut and flat washer from inside cone.

5Cleaning Instructions for Burner, Pilot Assembly, and Emitter Screen • Series: 220000-450000
For assistance call: 1.800.762.1142
Step 8
Remove the three bolts which secure the emitter to the emitter bottom.

6Cleaning Instructions for Burner, Pilot Assembly, and Emitter Screen • Series: 220000-450000
For assistance call: 1.800.762.1142
Step 9
Carefully separate the emitter from the emitter bottom.
Note: Use caution not to loosen the burner stud spacer when separating.

7Cleaning Instructions for Burner, Pilot Assembly, and Emitter Screen • Series: 220000-450000
For assistance call: 1.800.762.1142
Step 10
Clean the carbon build-up off the inside of the emitter bottom with a non-abrasive scouring pad or bottle brush. Clean
the outside of the emitter bottom with the scouring pad.
DANGER:Never use any flammable solutions or material to clean heater or heater parts. Use only a mild soap
and water solution.
Do not to soak the valve.

8Cleaning Instructions for Burner, Pilot Assembly, and Emitter Screen • Series: 220000-450000
For assistance call: 1.800.762.1142
Step 11
Use a bottle brush to clean the inside of the emitter.

9Cleaning Instructions for Burner, Pilot Assembly, and Emitter Screen • Series: 220000-450000
For assistance call: 1.800.762.1142
Step 12
Blow out any excess soot with an air hose or a can of compressed air.

10Cleaning Instructions for Burner, Pilot Assembly, and Emitter Screen • Series: 220000-450000
For assistance call: 1.800.762.1142
Step 13
To remove the burner, hold the burner supply tube nut in place with an # 10 mm open-end wrench to prevent it from
moving. At the same time, using another # 12 mm open-end wrench unscrew the burner nut from the burner. With the
nut loose, lift the burner out of the valve housing. Use care not to damage the supply tube or any of the wires for the
thermal-couple.

11Cleaning Instructions for Burner, Pilot Assembly, and Emitter Screen • Series: 220000-450000
For assistance call: 1.800.762.1142
Step 14
To remove the burner supply tube, unscrew the brass nut which attaches the burner supply tube to the burner bracket.
Be careful not to damage the burner.

12Cleaning Instructions for Burner, Pilot Assembly, and Emitter Screen • Series: 220000-450000
For assistance call: 1.800.762.1142
Step 15
Insert bottle brush into venturi tube and give a couple of twists. This will clear any debris or spider webs from the
venturi tube.

13Cleaning Instructions for Burner, Pilot Assembly, and Emitter Screen • Series: 220000-450000
For assistance call: 1.800.762.1142
Step 16
Insert a heavy-duty pipe cleaner into each burner port to clean them. Use a non-abrasive scouring pad to clean the
outside of the burner.

14Cleaning Instructions for Burner, Pilot Assembly, and Emitter Screen • Series: 220000-450000
For assistance call: 1.800.762.1142
Step 17
Using an air hose or can of compressed air to blow any excess soot from the burner ports and the venturi tube.

15Cleaning Instructions for Burner, Pilot Assembly, and Emitter Screen • Series: 220000-450000
For assistance call: 1.800.762.1142
Step 18
Use a brush or compressed air to clean the burner orifice. Use care not to enlarge the burner orifice.

16Cleaning Instructions for Burner, Pilot Assembly, and Emitter Screen • Series: 220000-450000
For assistance call: 1.800.762.1142
Step 19
Remove the copper pilot supply tube with a #10 mm open-end wrench and a #12 mm open-end wrench on the orifice
nut. With the pilot tube loose, remove pilot tube. Do not kink the copper tube.

17Cleaning Instructions for Burner, Pilot Assembly, and Emitter Screen • Series: 220000-450000
For assistance call: 1.800.762.1142
Step 20
With pilot tube disconnected remove the 2 screws, which secure the pilot to the bracket.

18Cleaning Instructions for Burner, Pilot Assembly, and Emitter Screen • Series: 220000-450000
For assistance call: 1.800.762.1142
Step 21
With the pilot loose, remove the pilot orifice. This is done by securing the black hex tube with a #10mm open-end
wrench to prevent it from moving while using a #12mm open-end wrench to remove the brass piece just below the
black hex piece. (This is your pilot orifice.)

19Cleaning Instructions for Burner, Pilot Assembly, and Emitter Screen • Series: 220000-450000
For assistance call: 1.800.762.1142
Step 22
Pilot orifice removed.

20Cleaning Instructions for Burner, Pilot Assembly, and Emitter Screen • Series: 220000-450000
For assistance call: 1.800.762.1142
Step 23
Use a pipe cleaner to clean both the inside and outside of the pilot orifice.