Delta E Series User manual

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Delta Servo Press - E Series
Installation and Maintenance
Instructions

Delta Electronics Servo Press E-Series Installation and Maintenance Instructions
1
Contents
1. Safety Information...............................................................2
1.1 Safety Information Before Use ...........................................................................2
1.2 Safety Information During Use ...........................................................................3
1.3 Safety Information During Maintenance and Under Other Circumstances.........3
1.4 Powering System ...............................................................................................3
2. Comprehensive System Structure ....................................4
2.1 Model & Electronic Control Panel ......................................................................4
3. Installation Setup ................................................................5
3.1 Fixed Way..........................................................................................................5
3.1.1 AM-ESP-E050-XXXX/AM-ESP-E030-XXXX models .............................5
3.1.2 AM-ESP-E010-XXXX / AM-ESP-E005-XXXX models ...........................6
3.1.3 AM-ESP-E002-XXXX / AM-ESP-E001-XXXX models ...........................7
3.2 Loading and Unloading Spindle Punch ..............................................................8
3.2.1 AM-ESP-E050-XXXX / AM-ESP-E030-XXXX models ..........................8
3.2.2 AM-ESP-E010-XXXX / AM-ESP-E005-XXXX models ...........................9
3.2.3 AM-ESP-E002-XXXX / AM-ESP-E001-XXXX models .........................10
3.2.4 Restrictions of Jig...............................................................................11
4. Equipment Care and Maintenance ..................................12
4.1 Applying Oil to Equipment................................................................................12
4.2 Load Cell Calibration........................................................................................14
5. Wiring Instructions ...........................................................15
5.1 Circuit Diagram ................................................................................................15
5.2 PLC External I/O Contact Details.....................................................................16
5.3 Details of Drive Power Distribution...................................................................17
5.3.1 0.4 kW~1 kW ........................................................................................17
5.3.2 2 kW~7.5 kW ........................................................................................18
Delta Electronics Servo Press (External Electric Cylinder)
Installation and Maintenance Instructions

Delta Electronics Servo Press E-Series Installation and Maintenance Instructions
2
1. Safety Information
1.1 Safety Information Before Use
Item Description
Power Supply
Please shut down power before removing the external power lines to
the unit so that the unit is in a disconnected state when the servo press
will be out of service for an extended period of time.
Please follow the main power and voltage requirements.
Do not let the servo press or power lines get exposed to water or oil.
Make sure that the power line is properly plugged and fastened.
Machinery
For long-term use, please periodically check if the screws fixating
the unit are loose and re-fasten loose ones.
While in operation, warning signs may be put up in the surroundings
to prevent against possible danger.
Do not modify or alter the equipment yourself.
Do not work in areas with direct exposure to sunlight.
During transfer, setup, and operations, avoid collisions with the
equipment.
Please check if the screws are fastened for a jig fixture
installed with the
punch.
Do not use the equipment in areas with dust and water vapor.

Delta Electronics Servo Press E-Series Installation and Maintenance Instructions
3
1.2 Safety Information During Use
Item Description
Equipment Surroundings
and Operation
Please confirm there are if items interfering with punching and
pressing in the surroundings of the equipment.
While the Equipment is
Active
While the equipment is active, do not enter the scope of operation of
the equipment.
While the equipment is active, if there are any unusual sounds or burnt
odors, stop the equipment right away and notify the Company (Delta
Electronics) or the contract service provider.
1.3 Safety Information During Maintenance and Under Other
Circumstances
Item Description
Equipment Operation Make sure that the main power is off during checks and while oil is
being applied.
While the Equipment is
Active
While the equipment is being checked, do not reach into the scope
of operation of the equipment.
1.4 Powering System
Power Specifications Model
AC single-phase three-wire
220V 50/60Hz, 10A
AM-ESP-E001-XXXX
AM-ESP-E002-XXXX
AM-ESP-E005-XXXX
AC three-phase four-wire
220V 50/60Hz, 30A
AM-ESP-E010-XXXX
AM-ESP-E030-XXXX
AM-ESP-E050-XXXX

Delta Electronics Servo Press E-Series Installation and Maintenance Instructions
4
2. Comprehensive System Structure
2.1 Model & Electronic Control Panel
The following figure uses the AM-ESP-E050-41XX as an example:
Servo motor
Loadcell
Cylinder
Gearbox
Wire cover
PLC
Servo driver

Delta Electronics Servo Press E-Series Installation and Maintenance Instructions
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3. Installation Setup
3.1 Fixed Way
3.1.1 AM-ESP-E050-XXXX/AM-ESP-E030-XXXX models
The fixed servo press is installed with a flange. The fastening ports are shown in the figure below.
Please use 8 general M12X1.75 hex screws (JIS strength is 12.9, length 60) and apply the tightening
torque of 1160 kgf-cm.
Caution: Please note that the equipment has to be closely attached to the locking and fastening
platform while fastening the servo press.
: Locking and fastening site
Suggested digging size

Delta Electronics Servo Press E-Series Installation and Maintenance Instructions
6
3.1.2 AM-ESP-E010-XXXX / AM-ESP-E005-XXXX models
The fixed servo press is installed with a flange. The fastening ports are shown in the figure below.
Please use 4 general M12X1.75 hex screws (JIS strength 12.9, length 60) and apply the tightening
torque of 1160 kgf-cm.
Caution: Please note that the equipment has to be closely attached to the locking and fastening
platform while fastening the servo press.
: Locking and fastening site
Suggested digging size

Delta Electronics Servo Press E-Series Installation and Maintenance Instructions
7
3.1.3 AM-ESP-E002-XXXX / AM-ESP-E001-XXXX models
The fixed servo press is installed with a flange. The fastening ports are shown in the figure below.
Please use 4 general M8X1.25 hex screws (JIS strength 12.9, length 40) and apply the tightening
torque of 334 kgf-cm.
Caution: Please note that the equipment has to be closely attached to the locking and fastening
platform while fastening the servo press.
: Locking and fastening site
Suggested digging size

Delta Electronics Servo Press E-Series Installation and Maintenance Instructions
8
3.2 Loading and Unloading Spindle Punch
Recommended punch jig design is provided in this section to facilitate realistic application by users.
3.2.1 AM-ESP-E050-XXXX / AM-ESP-E030-XXXX models
Please use M16x1.5 threads for the punch jig design.
Caution: The top of the spindle punch is installed with the load cell. Do not assemble tools in a way
that could result in deviations or impacts.

Delta Electronics Servo Press E-Series Installation and Maintenance Instructions
9
3.2.2 AM-ESP-E010-XXXX / AM-ESP-E005-XXXX models
Please use M8x1.25 threads for the punch jig design.
The design of the fixed punch should not be in contact with the entire surface of the front Loadcell.
It is recommended to design a neck structure to avoid full-surface contact with the front Loadcell.
Caution: The top of the spindle punch is installed with the load cell. Do not assemble tools in a way
that could result in deviations or impacts.
Neck
Loadcell
Fixed punch