BODY BIKE Classic Supreme User manual

Instructions
for your
BODY BIKE Indoor Cycle
BODY
BIKE®
I N D O O R C Y C L E
BODY BIKE Classic Supreme

TABLE OF CONTENTS
Equipment required 2
Introduction 3
Specifications 4
General information 5
Warranty 5
Assembly
Unpacking 7
Bottom frame 8
Handlebar 9
Bottle holder 9
Saddle 9
Pedals 9
Maintenance
Cleaning 11
Lubrication 12
Cleaning the posts 12
Sidewards play in posts 13
Adjustment handles 13
Replacing the brake pad 14
Poly-V belt 16
Removal of side covers 16
Trouble-shooter 17
Index 17
EQUIPMENT REQUIRED
Unpacking
Drill bit
Drill
Bottom Frame
13 mm wrench
Saddle
14 mm wrench
Pedals
15mm pedal wrench
Grease
Cleaning
Tissue paper or cloth
Spray bottle with water
Soap (only washing-up liquid)
Vaseline oil
Lubrication
A coin
Oil
Special sponge tool or cloth
Post Cleaning
Cloth
Vaseline oil
Sidewards play in
posts
A coin
3mm Allen wrench
32mm wrench
Adjustment Handle
5mm Allen Wrench
Screwdriver
Steel brush
Grease
Brush
Brake pad
A coin
3 mm Allen wrench
8 mm wrench
Poly-V Belt
A coin
10 mm Allen wrench
19 mm wrench
Measuring device
Side covers
3,4 and 8 mm Allen
wrenches
13 mm wrench

3
BODY
BIKE®
I N D OO R C Y C L E
INTRODUCTION
This manual provides information on the assembly and
maintenance of the BODY BIKE indoor cycle. The manual is
intended for the owners and service people responsible for
cleaning and maintenance.
Before assembling the cycle, please read the manual and
prepare the correct tools, see equipment required page 2.
When assembling the cycle, we recommend that you follow
the manual step by step.
Maintaining the cycle is very important. In the manual you
will find clear instructions on how to maintain the cycle.
Over time it will be necessary to replace worn-out parts. You
will find a detailed description of all BODY BIKE’s spare parts
on our website www.body-bike.com. When ordering spare
parts from the local BODY BIKE distributor, please refer to
the item number (P/N no.) in order to make sure you will
receive the correct spare part.
We recommend that you order original parts and
accessories e.g. oil, grease and other materials necessary
for the maintenance of the cycle at your local BODY BIKE
distributor. For further information on accessories, please
check our website www.body-bike.com.
We wish you the best of luck with your
BODY BIKE indoor cycle

SPECIFICATIONS
Manufacturer:
BODY BIKE International A/S
Pier 6 Nord
DK-9900 Frederikshavn
Denmark
Tlf: [phone]
Fax: [phone]
www.body-bike.com
Product description:
Indoor cycle
Length, Width, Height:
Assembled size:
105cm, 60cm, 100cm
Packed size (5 cycles):
120cm, 80cm, 114cm
Weight:
Assembled: 65 kilogram
Packed weight(5 cycles): 350 kg
Patent held for:
Crank system
Maximum user weight
150 kg (Please note that the max.
pedal load may be lower)
Materials
Cast iron
Stainless steel
Plastic (ABS) covers
High quality bearings
Frame: Robot-welded, powder
coated and hardened.

5
BODY
BIKE®
I N D O O R C Y C L E
WARRANTY
Warranty for the Danish manufac-
tured BODY BIKE Indoor Cycle:
A two-year warranty against
manufacturing defects, excluding
normal wear and tear, is given for
the flywheel and pulley. A three-
year warranty is given on the crank
and the pedal arms, and a five year
warranty is given against frame
breakage.
Consumable items (such as the poly
V-belt, brake pad, handlebar rubber,
saddle and pedals, etc.) which are
subject to continuous wear and tear,
are not covered by a warranty.
There is currently no warranty
applying to the pedals.
GENERAL INFORMATION
Wipe off the cycle after EVERY use
ALWAYS loosen all handles and
release tension after use
The rubber feet should always be
adjusted to ensure that the cycle is
in level
Every other year the rubber feet
should be replaced as the rubber
hardens and becomes unable to
absorb the impact
Pedals should be changed once a
year
DO NOT perform stretch exercises
on the cycle, pedals or up against
the cycle, except against the strech
area at the rear end of the cycle
DO NOT switch the front or seat
post from one cycle to another
DO NOT lift the cycle by the saddle
ALWAYS RELEASE TENSION AFTER USE

Unpacking 7
Bottom frame 8
Handlebar 9
Bottle holder 9
Saddle 9
Pedals 9
ASSEMBLY

7
BODY
BIKE®
I N D O O R C Y C L E
Unpacking 7
Bottom frame 8
Handlebar 9
Bottle holder 9
Saddle 9
Pedals 9
UNPACKING THE PALLET
1) Begin by opening the top of the box.
2) Remove all the unmounted parts.
3) Flatten the box on the floor next to the
pallet.
4) Loosen the two screws mounting the
first cycle to the pallet.
5) Lift the cycle off the pallet and place it
on the flattened box to spare your floor
from getting marks.

Figure 5
WASHER
A
BOTTOM FRAME
A fixing tool can be bought at BODY BIKE
International A/S to ease the mounting of
the bottom frame.
1. Arrange the bottom frames parallel on
the floor next to the cycle with the correct
mounting distance between them, see
figure 1. On the front bottom frame, the
transport wheels should point forward.
2. Take hold of the front post and seat post
and lift the cycle onto the bottom frames,
see figure1. Ensure that the holes in the
frame match the holes in the bottom frames.
3: Put on the spring lock washer and the cap
nut and tighten by using a 13 mm wrench,
see figure 2.
Please note
- Do not overtighten the nuts. They
should only be hand tight.
4: Unscrew the rubber feet a little. Place the
cycle in the correct position. Turn them up
and down until the cycle stands properly
and it is in level. Tighten the nut with a 13
mm wrench.
Figure 3
WASHER
Figure 4
Figure 1
LIFT
BACK BOTTOM
FRAME FRONT BOTTOM FRAME WITH
WHEELS POINTING FORWARD
Figure 2
SPRING LOCK
WASHER
CAP NUT

ASSEMBLY
9
BODY
BIKE®
I N D O O R C Y C L E
HANDLEBAR
1: Place the handlebar on top
of the front post.
2: Screw an adjustment
handle (size 32mm) clockwise
into the socket from
underneath the post, see
figure 3. Fix the handlebar
completely to the front post
by tightening the adjustment
screw on the right side of the
handlebar.
PEDALS
1: Place the right pedal arm
with the socket pointing
upwards, see figure 6.
2: Put maximum resistance on
Figure 7 Figure 8Figure 6
the brake, so the pedalarm is
unable to rotate, see figure 7
Please note
- the pedals are marked with
R for Right and L for Left side.
- the pedals should always be
screwed on in the direction of
the handlebar, see figure 8.
- make sure that the hole
in the pedal arm is greased
when mounting the pedal.
- start mounting the pedal by
hand as tools will tighten the
pedal at a wrong angle.
3: After tightening by hand,
use a 15mm pedal wrench to
tighten the pedal completely
(45Nm).
BOTTLE HOLDER
1: Mount the bottle holder at
the top of the handlebar, see
figure 4.
SADDLE
1: Place the saddle in the track
on the seat post.
2: Secure the saddle with the
remaining adjustment handle,
see figure 5.
To fasten the saddle to the
adaptor and adjust the tilt
of the saddle, use a 14 mm
wrench on the bolt marked
with an A on figure 5.

Cleaning (After every use) 11
Lubrication (When necessary) 12
Cleaning the posts (Every other week) 12
Sidewards play in posts (When necessary) 13
Adjustment handles (Min. every 3 months) 13
Replacing the brake pad (When necessary) 14
Poly-V belt (When necessary) 16
Removal of side covers (When necessary) 16
MAINTENANCE

11
BODY
BIKE®
I N D O O R C Y C L E
CLEANING
After each workout, wipe the cycle down
with tissue paper.
If the cycle is covered in sweat or dirt, use
water in a spray bottle and if necessary a
tissue with some washing-up liquid.
Remember handlebar and saddle.
NEVER use alcohol or chemicals
To make the cycle look its best, use a cloth
with a little vaseline oil on all parts except
the handlebar and saddle.
At an annual service check, remove the right
side cover and make sure that the small hole
by the front bottom frame is not blocked
and allows water and sweat to exit the
frame, see figure 9. Also check that the ribs
on the poly-v belt and pulley are clean.
SMALL HOLE
Figure 9

LUBRICATION OF THE
BRAKE
The cycle needs lubrication if
it makes a noise or if the brake
catches too hard. Only use the
original BODY BIKE lubrication
oil. It is important only to
cover the friction surface
of the flywheel in a thin oil
film. If the oil film is too thick
the oil will gather in front
of the brake pad and make
the cycle ride uneven. For
easy lubrication use a special
tool which can be bought
at BODY BIKE International
A/S. Alternatively, wrap an
oily cloth around your index
finger.
CLEANING THE POSTS
Every other week the posts
need cleaning to protect them
from sweat etc.
1: Pull out the seat post and
the front post and wipe them
clean with an oily cloth, see
figure 12.
Figure 10 Figure 11 Figure 12
SERVICE HATCH
Please note:
The posts should be
cleaned every other
week to keep them
in good condition
1: Remove the service hatch by
loosening the three locks with a
coin, see figure 10.
2: Wet the special sponge tool with
oil and press the extra oil out of the
sponge.
3: Place it on top of the flywheel
while turning the pedals counter
clockwise with the other hand, see
figure 11.
4: For control of correct lubrication
put your index finger on the
flywheel while turning the pedal to
make sure a thin oil film is covering
the entire friction surface of the
flywheel.

MAINTENANCE
13
BODY
BIKE®
I N D O O R C Y C L E
ADJUSTMENT HANDLE
Every 3 months the handles
need cleaning and grease to
protect the parts from sweat,
dust, dirt and water.
1: Remove the adjustment
handle and disassemble the
handle completely into a
screw, a spring, a handlegrip,
a main screw and a brass
washer, see figure 15.
2: Clean all the parts
thoroughly one by one using
a steel brush. If the residue
is extreme, a sharp object
can be used, for example a
screwdriver.
Figure 15
WASHER
MAIN SCREW
HANDLEGRIP
SPRING
SCREW
SIDEWARDS PLAY IN
POSTS
Front post
1: Remove the right service
hatch by loosening the locks
with the coin, see figure 10.
2: Adjust the screw marked
S1 by using a 3 mm Allen
wrench, see figure 13.
Seat post
1: Remove the seat post
2: Remove the handle, the
M30 screw and the brass
inset with a 32 mm wrench.
3: Remount the seat post
4: Carefully lift up the top cover
as shown on figure 14. Adjust the
righthandside screw marked S2
with a 3 mm Allen wrench.
5: Push the top cover back in place.
5: Remove the seat post and re-
mount the brass inset, M30 screw
and the handle
6: Remount the seat post
Please note:
The adjustment has to be very
subtle in order for the post still
to be able to move up and down.
Figure 13 Figure 14
S1
S2
BRASS INSET
M30 SCREW
HANDLE

REPLACING THE BRAKE PAD
Even though the brake pad has been
well maintained, in time it will be worn.
Figure 16 shows the difference between
a well lubricated pad (left) and a poorly
lubricated pad (right).
1: Remove both service hatches by
loosening the locks with a coin, see figure
10.
2: Loosen the two screws holding the
brake to the frame by using an 8mm
wrench, but only remove the screw
furthest away from the brake, see figure 17.
Figure 16
3: Lubricate the internal parts with
grease before reassembling the handle.
Remember to lubricate inside the
handlegrip as well.
4: Reassemble the handle by inserting
the main screw in the handlegrip.
5: The spring is inserted into the top of
the handle and fixed in place with the
remaining screw.
6: Tighten with a 5mm Allen wrench.
7: Add grease to the main screw before
mounting it on the cycle.
Please note
Never use a tool when tightening the
adjustment handle on the cycle.
By pulling the handle it can be
turned freely.

MAINTENANCE
15
BODY
BIKE®
I N D O O R C Y C L E
3: Turn the entire brake down and away from
the centre of the cycle, see figure 18.
4: Remove the M5 lock nut and the washer on
top of the brake pad with an 8mm wrench.
5:Remove the leather pad on the underside of
the brake by using a 3 mm Allen wrench. The
screws are rarely damaged so these can be
reused, see figure 19.
6: Place the screws in the new leather pad and
mount it by using the same tools.
7: Push the brake back in its right position.
8: Mount the brake to the frame by using
the removed screw and tightening the other
screw.
9: Clean the flywheel with a cloth and then
lubricate, see page 12.
10: Test the system before closing up by
putting slight resistance on the brake and
rotate the pedals clockwise by hand.
11: Remount the service hatches. Figure 19
Figure 18
LOOSEN
REMOVE
Figure 17

tighten the counter bolts (3). On
the right side, the tool should be
pulled downwards and on the
left side upwards to tighten.
5: The belt should be tightened
to approximately 125 kg/229 Hz.
To measure this, a special device
can be bought at your local
BODY BIKE Distributor.
6: Tighten the counter bolt (2)
on both sides of the cycle again.
7: And tighten the bolt(1) again
on both sides of the cycle.
8: Close the cycle by fastening
the two hatches again.
REMOVAL OF SIDE
COVERS
The side covers can be re-
moved e.g. if the belt needs to
be changed.
1: Dismount the right pedal
arm with an 8mm Allen
wrench.
2: Loosen all the screws hold-
ing the side cover with a 3
and 4 mm Allen wrench and
remove them.
3: Dismount the top nut and
washer on the bottom frame
on the right side of the cycle
both in front and back with a
13 mm wrench.
4: Screw the bolts down in
order for the side covers to
slide past them.
5: Remove the side cover.
Please note:
The belt should be
equally tightened
on both sides.
POLY-V BELT
If the belt does not catch hold
of the flywheel, it is time for it
to be tightened.
1: Remove the service hatch
on both sides of the cycle by
loosening the three locks with
a coin, see figure 10.
2: Loosen the bolts (1) on both
sides of the cycle with a 19
mm wrench, see figure 20.
3: Loosen the nuts (2) on the
counter bolt on both sides of
the cycle, see figure 20.
4: Use a 10 mm wrench to
(1)
(2)
(3)
Figure 20

17
BODY
BIKE®
I N D O O R C Y C L E
TROUBLE SHOOTER
Correct lubrication?
The cycle is correctly lubricated when the friction
surface of the flywheel has a thin film of oil.
When to lubricate?
- The cycle is beginning to make some noise.
- It is hard to adjust the resistance correctly.
- The brake is beginning to slip when there is heavy
resistance on it.
Adjustment handles 13
Adjustment screw 8, 12
Assembly 7- 9
Belt 14
Bottom frame 5, 8
Bottle holder 9
Brake 15
Cleaning 11-13
Cover 15
Crank, warranty 5
Frame 8, 13
Grease 13
Handle 8, 9,13
Handlebar 8
Height 4
Information, general 5
Length 4
Maintenance 11-16
Manufacturer 4
Mounting 7-9
Patent 4
Pedal 9
Poly V-belt 14,15
Post (front and seat) 12
How to lubricate?
See page 12.
How to keep the cycles in good condition?
It is a good idea to place a board at the exit of the spin-
ning room displaying all cycle numbers. Here people
can write possible problems or concerns arisen during
the exercise. In this way, the people who are servicing
the cycles can get up-dated regularly on how the cycles
are performing, and problems can be identified before
they turn critical.
Product description 4
Rubber feet 5, 8
Saddle 9
Side cover 15
Tools 4
Trouble shooter 17
User weight 4
Wear and tear 3, 5, 17
Weight 4
Width 4
Wheel 8
INDEX

CLASSIC SUPREME FIRST AID KIT Including a range of spare parts for easy replacement of wearing parts.
Item number: 97200010

19
BODY
BIKE®
I N D O O R C Y C L E
19
CLASSIC SUPREME TOOL BOX Handy tool box containing a wide range of tools for maintenance purposes,
e.g. the three spanners included in the starter set. Item number:
Find spare parts and accessories
on our website.
www.body-bike.com