body Power Trio-Trainer BRT3883 User manual

BRT3883/6300
3-in-1 Trio-Trainer
OWNER’S MANUAL
*This item is for consumer use only and it is not meant for commercial use.
OWNER’S MANUAL
*This item is for consumer use only and it is not meant for commercial use.
®
For use under U.S. Patent numbers 6159132, D459773, D438264

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General Information
BRT 3883/6300 Page 1
Warranty
Body Flex Sports warrants your product for
a period of 1 year for the frame and 90 days
on all parts if the item is used for the intended
purpose, properly maintained and not used
commercially. Any alterations or incorrect
assembly of the product will void this warranty.
Proof of purchase must be presented for any
warranty validation (no exceptions). This
warranty applies to the original purchaser only
and is not transferable.
This warranty does not cover abuse or defects
caused during use, storage or assembly.
During the warranty period, Body Flex Sports
reserves the right to:
a). provide replacement parts to the
purchaser in an effort to repair the item.
b). repair the product returned to our
warehouse (at the purchaser’s cost).
c). replace the product if neither of the two
previously mentioned actions effect repair.
This warranty does not cover normal wear and
tear on upholstery.
Questions
If you have any questions concerning the
assembly of your item or if any parts are
missing, please DO NOT RETURN THE
ITEM TO THE STORE OR CONTACT THE
RETAILER. Our dedicated customer service
staff can help you with any questions you may
have regarding the assembly of this unit and
can also mail you replacement parts.
Customer Support
Customer Support is open 9:00 a.m. to 5:00
p.m. (Pacific Time) Monday through Friday.
Please contact us by any of the following
means.
Body Flex Sports, Inc.
21717 Ferrero Parkway, Walnut, CA 91789
Telephone: (888) 266 - 6789
Fax: (909) 598 - 6707
Email: info@bodyflexsports.com
Safety
Before you undertake any exercise program,
please be sure to consult with your doctor.
Frequent strenuous exercise should be
approved by your doctor and proper use
of your product is essential. Excessive or incorrect
training may result to health injuries. Please read
this manual carefully before commencing the
assembly of your product or starting to exercise.
• Please keep all children away from this item
when in use. Do not allow children to climb or
play on them when they are not in use.
• Supervise teenagers while they use this unit.
• For your own safety, always ensure that there
is at least 3 feet of free space in all directions
around your product while you are exercising.
• Regularly check to see that all nuts, bolts and
fittings are securely tightened. Periodically
check all moving parts for obvious signs of
wear or damage.
• Clean only with a damp cloth, do not use
solvent cleaners. If you are in any doubt, do
not use your product; contact CUSTOMER
SUPPORT.
• Before use, always ensure that your product
is positioned on a solid, flat surface. If
necessary, use a rubber mat underneath to
reduce the possibility of slipping.
• Always wear appropriate clothing and
footwear such as training shoes when
exercising. Do not wear loose clothing that
could become caught in moving parts during
exercise.
• Do not use this unit if it is not functioning
properly or if it is not fully assembled.
• Do not use this unit for commercial purposes.
This unit is for home use only.
Storage and Use
Your product is intended for use in clean
dry conditions. You should avoid storage in
excessively cold or damp places as this may
lead to corrosion and other related problems.
Weight Limit
Your product is suitable for users weighing:
300 pounds or less.
• Before use, you must read and understand all
instructions & warnings stated in this Owner’s
Manual as well as posted on the equipment.
• It is the facility owner’s responsibility to properly
instruct users on the proper operation of the
equipment and to warn them of the potential
hazards.
• If at any time during exercise you feel faint, dizzy
or experience pain, stop and consult your
physician.
Assembling Tools
- Ruler with both metric and English measurements
- 2 x Adjustable Wrenches
- 1 x Philips (”Crosshead”) Screw Driver
•
Any adjustment devices that could interfere with
the user's movement on this unit should not be
left projecting.

Hardware List
The following hardware is used to assemble your unit. Please take a moment to familiarize yourself with these
items. Please note, most of these parts are already pre-assembled on your unit. Do not be alarmed if you see
parts on this page that are not included in your hardware packet.
Page 2
OTHERS
NUTS
WASHERS
BOLTS
#36. Pop Pin (Φ8*52*59 mm)
[1 Piece]
#65. Knob Bolt (M10*Φ58*32 mm)
[2 Pieces]
#35. Nylon Nut
(M8*H7.5*S13 mm)
[10 Pieces]
#46. Nut (M8*H16*S13 mm)
[6 Pieces]
Pre-assembled [4 Pieces]
#56. Nylon Nut
(M10*1.25*H9.5*S17 mm)
[2 Pieces]
#08. Spring Washer
(d8)
[4 Pieces]
#20. Washer
(d8*Φ32*2 mm)
[2 Pieces]
#34. Washer
(d8*Φ16*1.5 mm)
[20 Pieces]
#37. Arc Washer (d8*Φ20*2*R30 mm)
[8 Pieces] Pre-assembled
#57. Washer (d10*Φ32*2 mm)
[2 Pieces]
#66. Washer (d10*Φ20*2 mm)
[2 Pieces]
#09. Bolt
(M8*30*S6 mm)
[2 Pieces]
#17 Bolt
(M6*16*S5 mm)
[4 Pieces]
#18. Carriage Bolt
(Φ8*27.5*H4*M6 mm)
[4 Pieces]
#19. Bolt
(M8*16*S14 mm)
[2 Pieces]
#26. Bolt (M8*80*12*S14 mm)
[4 Pieces]
#28. Screw ( M5*10 mm)
[2 Pieces] Pre-assembled
#31. Bolt (M8*75*13*S14 mm)
[2 PIeces]
#38. Bolt (M8*16*S6 mm)
[12 Pieces]
Pre-assembed [4 Pieces]
#41. Carriage Bolt
(M8*73*20*H5 mm)
[4 Pieces] Pre-assembled
#49. Screw (ST4.2*19 mm)
[4 Pieces]
#54. Bolt (M8*45*20*S14 mm)
[4 Pieces]
#58. Screw (ST3*16 mm)
[6 Pieces] #76. Carriage Bolt (M8*43*20*H3 mm)
[2 Pieces]
#23. Special Washer
(d19xφ25x0.3 mm)
[4 Pieces] Pre-assembled
BRT 3883/6300

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BRM 3670 Stride Cycle Page ?
Parts Listing
The following parts list describes all of the parts illustrated on the
exploded diagram on the following page. Please note, most of
these parts are already pre-assembled on your unit.
# Description # Description
01XComputer 44 Foot Pedal
02 Pulse Handle Bar Foam Grip 45 Main Frame
03 Pulse Sensor 46 Nut (M8*H16*S13 mm)
04 Pulse Handle Bar 47 End Cap for Rear Stabilizer (Φ60 mm)
05 Round End Cap (φ25) 48 Rear Stabilizer
06 Washer (d6*Φ12*1) 49
Screw (ST4.2*19 mm)
07 Screw (ST4*19) 50L Left Pedal Tube Front Cover (Left)
08 Spring Washer (d8) 50R Left Pedal Tube Front Cover (Right)
09 Bolt (M8*30*S6 mm) 51 Rectangular End Cap (J60*30*15 mm)
10 Clamp Cover (71*58*40 mm) 52L Left Pedal Tube
11 Wire Cap (Φ12*11*Φ3 mm) 52R Right Pedal Tube
12 Pulse Sensor Wire 53L Left Pedal
13 Round End Cap (Φ32*46*Φ50 mm) 53R Right Pedal
14L Left Handle Bar 54 Bolt (M8*45*20*S14 mm)
14R Right Handle Bar 55L Right Pedal Tube Front Cover (Left)
15 Handle Bar Foam Grip 55R Right Pedal Tube Front Cover (Right)
16F Left Coupler Bar Cover (Front) 56 Nylon Nut (M10*1.25*H9.5*S17 mm)
16R Left Coupler Bar Cover (Rear) 57 Washer (d10*Φ32*2 mm)
17 Bolt (M6*16*S5 mm) 58 Screw (ST3*16 mm)
18 Carriage Bolt (Φ8*27.5*H4*M6 mm) 59U Left Pedal Tube Rear Cover (Upper)
19 Bolt (M8*16*S14 mm) 59L Left Pedal Tube Rear Cover (Lower)
20 Washer (d8*Φ32*2 mm) 60 Spacer (Φ32*Φ19.2*30 mm)
21L Left Coupler Bar 61U Right Pedal Tube Rear Cover (Upper)
21R Right Coupler Bar 61L Right Pedal Tube Rear Cover (Lower)
22 Bushing (Φ32*3*Φ28*21*Φ19.4 mm) 62 Spring Loaded Knob (M16*1.5*27*Φ56 mm)
23 Special Washer ( d19*Φ25*0.3 mm) 63 Seat Post Sleeve (PT70*30*L145*10 mm)
24 Spacer (Φ31.8*Φ19.2*76 mm) 64 Seat Post
25 Center Post 65
Knob Bolt (M10*Φ58*32 mm)
26
Bolt (M8*80*12*S14 mm)
27A 67 U Bracket
28 Screw ( M5*10 mm) 68 Square End Cap (F38*38*14 mm)
29 Main Sensor Wire (Upper) 69
Adapter
66 Washer (d10*Φ20*2 mm)
Cushion
30F Right Coupler Bar Cover (Front) 70 Cushion Frame
30R Right Coupler Bar Cover (Rear) 71 Tool S13-14-15
31 Bolt (M8*75*13*S14 mm) 72 Tool S5
32 Spacer ( Φ14*Φ8.3*59 mm) 73 Tool S6
33 Bushing (Φ32*3*Φ28*16*Φ14.3 mm) 74 Tool S13-14
34 Washer ( d8*Φ16*1.5 mm) 75
Tool S17-19
35 Nylon Nut (M8*H7.5*S13 mm) 76
Carriage Bolt (M8*43*20*H3 mm)
36 Pop Pin (Φ8*52*59 mm) 77 End Cap
37 Arc Washer (d8*Φ20*2*R30 mm) 78 Rear Handle Bar
38 Bolt (M8*16*S6 mm) 79 Rear Handle Bar foam Grip (Φ23*5*420 mm)
39L Left End Cap for Front Stabilizer (Φ60*Φ70*95 mm) 80 Mat
39R Right End Cap for Front Stabilizer (Φ60*Φ70*95 mm) 81L Left Shroud
40 Front Stabilizer 81R Right Shroud
41 Carriage Bolt (M8*73*20*H5 mm) 82 Circle of Cover
42 Screw (ST3*10 mm)
43 Main Sensor Wire (Lower)
BRT 3883/6300

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The following diagram is provided to help you familiarize yourself with the parts and
hardware that will be used during the assembly process. Please note that not all of the
parts and hardware you see here will be used while you are assembling the machine
because some of these items are already pre-installed. Please continue to the next
page to begin the assembly process and use this page only as a reference guide for
parts and hardware.
Exploded Diagram
F
L
U
U
BRT 3883/6300
A
01X

Page 5
Hardware RequiredAssembly Step 1
FRONT STABILIZER ASSEMBLY
Using the drawing below for reference, secure the
Front Stabilizer (#40) to the Main Frame (#45) using
a total of two Carriage Bolts (#41), two Arc Washers
(#37), and two Nuts (#46).
REAR STABILIZER ASSEMBLY
Secure the Rear Stabilizer (#48) to the Main Frame
(#45) using a total of two Carriage Bolts (#41), two
Arc Washers (#37), and two Nuts (#46).
Remove the Carriage Bolts (#41), Arc Washers
(#37) and Nuts (#46) that are pre-assembled on the
Front Stabilizer (#40) and Rear Stabilizer (#48),
set them aside as they will be used in a later process.
FRONT
REAR
NUTS
WASHERS
BOLTS
#46. Nut (M8*H16*S13 mm)
[4 Pieces]
#37. Arc Washer (d8*Φ20*2*R30 mm)
[4 Pieces]
#41. Carriage Bolt
(M8*73*20*H5 mm) [4 Pieces]
Assembly Instructions
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Assembly Step 2 Hardware Required
WIRE CONNECTIONS
Connect the Main Sensor Wire (Lower)(#43) to the
Main Sensor Wire (Upper)(#29).
CENTER POST ASSEMBLY
Slide the Center Post (#25) onto the Main Frame
(#45) and secure it using a total of four Bolts (#38)
and four Arc Washers (#37) as shown in drawing
below.
WASHERS
BOLTS
#37. Arc Washer (d8*Φ20*2*R30 mm)
[4 Pieces]
#38. Bolt (M8*16*S6 mm)
[4 Pieces]
Remove the Bolts (38) and Arc Washers (#37) that
are pre-assembled on the Center Post (#25) and set
them aside as they will be used in a later process.
Assembly Instructions
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Assembly Step 3 Hardware Required
WASHERS
BOLTS
#08. Spring Washer (d8)
[2 Pieces]
#20. Washer (d8*Φ32*2 mm)
[2 Pieces]
#19. Bolt
(M8*16*S14 mm)
[2 Pieces]
#23. Special Washer
(d19xφ25x0.3 mm)
[2 Pieces]
COUPLER BAR ASSEMBLY (Part I)
The two Special Washers (#23) and Spacers (#24)
are already pre-assembled on the two bars that are
protruding from the Center Post (#25).
Ensure that they are properly in place as indicated in
the assembly below. Assemble the Left Coupler Bar
(#21L) to the left side of the unit by sliding the upper
part onto the left bar that is protruding from the Center
Post (#25). Secure it using one Bolt (#19), one
Spring Washer (#08), and one Washer (#20).
Repeat this process on the opposite side using the
Right Coupler Bar(#21R).
Assembly Instructions
BRT 3883/6300

Page 8
Assembly Step 4 Hardware Required
COUPLER BAR ASSEMBLY (PART II)
Attach the Left Pedal Tube (#52L) onto the pedal
connection joint on the Main Frame (#45). Secure
using one Washer (#57) and one Nylon Nut (#56).
Repeat this process on the other side using the
Right Pedal Tube (#52R). NUTS
WASHERS
#56. Nylon Nut
(M10*1.25*H9.5*S17 mm)
[2 Pieces]
#57. Washer (d10*Φ32*2 mm)
[2 Pieces]
#23. Special Washer
(d19xφ25x0.3 mm)
[2 Pieces]
The two Special Washers (#23) and Spacers (#60)
are already pre-assembled on the pedal connection
joint on the Main Frame (#45).
Assembly Instructions
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Page 9
Assembly Step 5 Hardware Required
COUPLER BAR ASSEMBLY (PART III)
Using the drawings and exploded diagrams below for
reference, attach the bottom of the Left Coupler Bar
(#21L) to the front of the Left Pedal Tube (#52L) by
aligning the holes. After the holes are aligned, insert
one Bolt (#31) through the Left Pedal Tube (#52L),
the Left Coupler Bar (#21L) and secure using one
Washer (#34) followed by one Nylon Nut (#35).
Repeat this process on the other side using Right
Coupler Bar(#21R) and Right Pedal Tube (#52R).
NUTS
WASHERS
BOLTS
#35. Nylon Nut
(M8*H7.5*S13 mm)
[2 Pieces]
#34. Washer ( d8*Φ16*1.5 mm)
[2 Pieces]
#31. Bolt (M8*75*13*S14 mm)
[2 PIeces]
Assembly Instructions
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Page 10
Assembly Step 6 Hardware Required
HANDLE BAR ASSEMBLY
Insert the Left/Right Handle Bars (#14L/#14R) into
the openings at the end of the Left/Right Coupler
Bars (#21L/#21R). Secure the Left/Right Handle
Bars (#14L/#14R) using a total of four Carriage Bolts
(#18) and four Bolts (#17).
BOLTS
#17 Bolt
(M6*16*S5 mm)
[4 Pieces]
#18. Carriage Bolt
(Φ8*27.5*H4*M6 mm)
[4 Pieces]
Assembly Instructions
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Assembly Step 7 Hardware Required
PEDAL ASSEMBLY
Attach the Left/Right Pedals (#53L/#53R) onto the
Left/Right Pedal Tubes (#52L/#52R) as shown
using a total of four Bolts (#54), four Washers (#34),
and four Nylon Nuts (#35).
NUTS
WASHERS
BOLTS
#35. Nylon Nut
(M8*H7.5*S13 mm)
[4 Pieces]
#34. Washer ( d8*Φ16*1.5 mm)
[4 Pieces]
#54. Bolt (M8*45*20*S14 mm)
[4 Pieces]
Assembly Instructions
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Page 12
F
F
U
U
Assembly Step 8 Hardware Required
COVER ASSEMBLY
On the left side:
Attach the Left Coupler Bar Cover (Front) (#16F) to
the Left Coupler Bar Cover (Rear) (#16R) onto the
Left Coupler Bar (#21L). You should hear a slight
audible snap indicating they are connected.
Next, attach the Left Pedal Tube Front Cover (Left)
(#50L) to the Left Pedal Tube Front Cover (Right)
(#50R) to the bottom corner (which connects the Left
Coupler Bar (#21L) and Left Pedal Tube (#52L)) and
secure using two Screws (#49).
Then, attach the Left Pedal Tube Rear Cover (Upper)
(#59U) to the Left Pedal Tube Rear Cover (Lower)
(#59L) and secure using a total of three Screws (#58).
Repeat the covers assembly on the opposite side.
BOLTS
#49. Screw (ST4.2*19 mm)
[4 Pieces]
#58. Screw (ST3*16 mm)
[6 Pieces]
Assembly Instructions
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Page 13
SEAT FRAME ASSEMBLY
With the help of an assistant, loosen the pre-assembled
Spring Loaded Knob (#62) and pull back slightly on it so
that you may proceed to insert the Seat Post (#64) into
the mouth of the post that is protruding from the Main
Frame (#45) down a minimum of four inches so that the
corresponding holes can engage. Screw in the Spring
Loaded Knob (#62) through the Main Frame (#45) and
then through any one of the holes located on the Seat
Post (#64).
Note: The Spring Loaded Knob (#62) has a safety feature that allows
you to loosen it by turning it counter-clockwise three times as you pull
it outward. This knob can be loosened to adjust the seat height. Adjust
the seat height and then pop the knob back in. Tighten the knob by
turning clockwise. See the more detailed explanation and illustrations
below.
Next, slide the Cushion Frame (#70) onto the horizontal
bar of the Seat Post (#64). Secure by using two Knob
Bolts (#65), two Washers (#66) and one Pop Pin (#36).
Assembly Step 9 Hardware Required
OTHERS
WASHERS
#36. Pop Pin (Φ8*52*59 mm)
[1 Piece]
#65. Knob Bolt (M10*Φ58*32 mm)
[2 Pieces]
#66. Washer (d10*Φ20*2 mm)
[2 Pieces]
Spring Loaded Knob Operation
Turn knob counter-clockwise three times.
Pull knob outward and adjust seat simultane-
ously
Push knob back inward until it clicks and then
tighten it by turning clockwise.
Assembly Instructions
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Assembly Step 10 Hardware Required
CUSHION ASSEMBLY
First, attach the Seat Cushion (#69) to the horizontal
bar of the Cushion Frame (#70) and secure using
four Bolts (#38) and four Washers (#34).
Then, attach the Backrest Cushion (#69) to the
vertical bar of the Cushion Frame (#70) and secure
using four Bolts (#38) and four Washers (#34).
WASHERS
BOLTS
#34. Washer ( d8*Φ16*1.5 mm)
[8 Pieces]
#38. Bolt (M8*16*S6 mm)
[8 Pieces]
WARNING
Do not remove the Seat Cushion (#69)
for any reason after you have installed it.
Exercising on this unit without the Seat
Cushion (#69) can result in SERIOUS
INJURY.
Ensure the seat is locked in place by
tightening the two knobs prior to use.
Assembly Instructions
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Assembly Step 11 Hardware Required
FOOT PEDAL ASSEMBLY
On the left side, attach one Foot Pedal (#44) to the
front of Left Pedal Tube (#52L) using two Bolts (#26)
and secure with two Washers (#34) and two Nylon
Nuts (#35).
Repeat this process on the other side.
REAR HANDLEBAR ASSEMBLY
Next, using the illustration below for reference, attach
the Rear Handle Bar (#78) to the slot on the Cushion
Frame (#70) by placing the End Cap (#77) over the
middle of the Rear Handle Bar (#78). Attach by
inserting two Carriage Bolts (#76) through and securing
with two Washers (#34) and two Nuts (#46). NUTS
WASHERS
BOLTS
#35. Nylon Nut
(M8*H7.5*S13 mm)
[4 Pieces]
#46. Nut
(M8*H16*S13 mm)
[2 Pieces]
#34. Washer ( d8*Φ16*1.5 mm)
[6 Pieces]
#26. Bolt (M8*80*12*S14 mm)
[4 Pieces]
#76. Carriage Bolt (M8*43*20*H3 mm)
[2 Pieces]
Assembly Instructions
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Hardware Required
WASHERS
BOLTS
#08. Spring Washer (d8)
[2 Pieces]
#09. Bolt
(M8*30*S6 mm)
[2 Pieces]
Assembly Step 12
PULSE HANDLE BAR ASSEMBLY
Install the Pulse Handle Bar (#04) onto the front
side of the Center Post (#25) using two Bolts
(#09) and two Spring Washers (#08). Feed the
Main Sensor Wire (Upper) (#29) through the neck
of the Center Post (#25). You will need to connect
this wire to the Computer (#01X) later . Slide the
Clamp Cover (#10) over the Pulse Handle Bar
(#04).
Assembly Instructions
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AssemblyStep 13 Hardware Required
COMPUTER ASSEMBLY
04
BOLTS
#28. Screw ( M5*10 mm)
[2 Pieces]
Assembly Instructions
Remove the two Screws (#28)that are pre-assembled
on the Computer (#01X) and the Wire Cap (#11)that is
pre-assembled in the side hole on the Center Post
(#25). Set them aside nearby as they will be used
later in this process.
With the help of an assistant, connect the Main Sensor
Wire (Upper) (#29)to the corresponding wire on the
Computer (#01X). Feed the Pulse Sensor Wire
(#12)
from the Pulse Handle Bar (#04)through the side hole
on the Center Post (#25)then up through the center
bracket hole of the Center Post (#25),and connect it to
the corresponding wire on the Computer (#01X).Insert
the Wire Cap (#11)which was previously removed back
into the side hole of the Center Post (#11)over the now
connected wire.
Being careful not to pinch/damage any of the wires, attach
the Computer (#01X)tothe bracket on the Center Post
(#25) by using the two Screws (#28) that were previously
removed.
BRT 3883/6300
01X

After complete assembly: If the computer is not picking up your hand pulse signal (or you are getting
inaccurate readings), Please refer to our “Troubleshooting”
section on Page 25 for other troubleshoot issues.
HAND PULSE SIGNAL
Page 18
Assembly Step 14
Plug in the Adapter (#27A) male plug into the female socket located at the rear end of the unit.
Assembly Instructions
Troubleshooting
The assembly process is now complete. However, for your own safety,
please make sure to read this entire Owner’s Manual which includes
safety instructions and warnings, as well as any safety/warning labels
affixed to the product before use.
For your safety, please visually and functionally inspect and test the unit
after assembly is complete.
Note:
This Magnetic Recumbent Bike is intended
to be correctly orientated in a vertical or floor
mount position.
BRT 3883/6300
A