Borum BPROAJ22T User manual

Mar-18 Product Code: BPROAJ22T
Made in China to TQB Brands Pty Ltd specifications
Visit us at www.tqbbrands.com.au
OWNER’S MANUAL
PRODUCT CODE: BPROAJ22T
22,000kg AIR/HYDRAULIC GARAGE JACK
Safe
Working
Capacity
Max Lift
Height
Min Lift
Height
Hydraulic
Lift
Air Supply
Pressure
Overall
Dimensions mm
22,000kg
356mm
215mm
141mm
90-120psi
525(L)x265(H)x215(W)

Mar-18 Product Code: BPROAJ22T
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WARNING
IMPORTANT: READ ALL INSTRUCTIONS BEFORE USE
WARNING
The instructions and warnings contained in this manual should be read and understood before
using or operating this equipment. Do not allow anyone to use or operate this equipment until
they have read this manual and have developed a thorough understanding of how this
equipment works. Failure to observe any of the instructions contained in the manual could
result in severe personal injury to the user or bystanders, or cause damage to the equipment
and property. Keep this manual in a convenient and safe place for future reference.
Whilst every effort has been made to ensure accuracy of information contained in this manual,
the TQB Brands Pty Ltd policy of continuous improvement determines the right to make
modifications without prior warning.
CONTENT
WARNING .....................................................................................................................................2
CONTENT ......................................................................................................................................2
SAFETY INSTRUCTIONS .................................................................................................................3
ASSEMBLY, OPERATION, PREVENTITIVE MAINTENANCE..............................................................4
TROUBLESHOOTING .....................................................................................................................7
PARTS LIST ....................................................................................................................................8
WARRANTY.................................................................................................................................10

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SAFETY INSTRUCTIONS
WARNING
FAILURE TO READ THESE WARNINGS MAY RESULT IN PROPERTY DAMAGE & PERSONAL
INJURY
Support load by appropriate means after
lifting
Do not exceed rated capacity
Centre load on the jack
Only use attachments and/or adapters
supplied with or sold specifically for the
jack
Only lift areas of the vehicle designated by
the vehicle manufacturer.
Use as lifting device only
Use only on hard, level surface
Do not modify jack
SAFETY OPERATNG INSTRUCTIONS
This jack should be used for lifting and lowering only. The raised vehicle should be
supported on approved vehicle stands. No person should get any part of the body
under a vehicle that is supported by this jack.
Position the jack to only lift on the areas of the vehicle specified by the vehicle
manufacturer.
Use support stands –after lifting the vehicle always support the load with
appropriately rated vehicle support stands before working on the vehicle.
Do not overload this jack beyond its rated capacity. Overloading this jack beyond its
rated capacity can cause damage to or failure of the jack.
Use only on hard level surfaces capable of sustaining the load. Use on other than
hard level surfaces can result in jack instability and possible loss of load.
Centre load on jack saddle before lifting vehicle.
Off centre loads and loads lifted when the jack is not level can cause loss of load or
damage to the jack.
Keep hands & feet clear of the jack hinge mechanism & ground contact area when
lowering the load.
THIS JACK IS A LIFTING DEVICE ONLY & IS DESIGNED FOR LIFTING PART OF THE TOTAL
VEHICLE. DO NOT MOVE OR DOLLY THE VEHICLE WHILST THE VEHICLE IS ON THE JACK.

Mar-18 Product Code: BPROAJ22T
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ASSEMBLY, OPERATION, PREVENTITIVE MAINTENANCE
1. FEATURES
The Borum Air/Hydraulic garage jack utilises compressed air to activate a booster
cylinder, to move hydraulic oil within the cylinder up & down. It adopts an industrial
hydraulic design combination of compressed air and hydraulic pressure, to create, strong
jacking capacity and low lifting clearance in one jack. This floor jack lets you really get
under your loads with a 215mm minimum height. Designed to lift buses and other large,
low-clearance vehicles with maximum stability.
2. ASSEMBLY
Assembly of Handle: After removing from the packing material, make sure the product is
in perfect condition and that there are no visible damaged parts. Dispose of the packaging
material responsibly.
1. Remove jack handle
2. Mount the handle in the upright position.
3. Attach nuts and bolts.
4. Attach the airline to the jack, push in the hose as far as it will go in order to engage
the coupler, pull on the hose once instead to ensure a secure fitting.
3. BEFORE USE
Prior to each use conduct a visual inspection checking for abnormal conditions, such as
cracked welds, leaks, and damaged, loose, or missing parts.
Consult the vehicle owner’s manual to determine the location of lift points.
Be sure to set the vehicle in park with the emergency brake on and wheels securely
chocked.
Be sure that the vehicle and the jack are on a hard, level surface.

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4. OPERATION
Lifting
1. Attach air supply hose to fitting in handle control valve. (90 -120 PSI / 14 cfm).
2. Position the jack in accordance with the vehicle manufacturer's instructions. Centre
load on saddle.
3. Rotate control valve clockwise and hold to raise the piston, release control valve
when desired height is reached.
4. WARNING: During lifting ensure load and jack remain stable, if either appear to be
unstable, stop lifting load and reposition jack.
5. IMMEDIATELY after reaching desired height, secure load with appropriately rated
safety stands (refer to vehicle manufacturer's recommended positioning)
Lowering
1. Ensure air supply line is connected and air compressor is turned on, raise the load
enough to remove safety stands.
2. WARNING: Ensure load does not shift or become unstable when lifting. If load is
unstable, slowly lower load back on to the safety stands. Correct instability and try
again.
3. Carefully remove the safety stands.
4. Turn the control valve counter clockwise just enough to allow controlled descent.
Lower load slowly.
5. Once fully lowered, release control and remove jack.
CAUTION
Heavier loads will lower very quickly, use extra caution when turning the release
valve to lower the load.
5. INSPECTION
Prior to each use conduct a visual inspection checking for abnormal conditions, such
as cracked welds, leaks, and damaged, loose, or missing parts.
The jack shall always be maintained in accordance with the maintenance instructions
(Section 7). No alterations or modifications shall be made to this Jack.
Inspections shall be performed in accordance with this owner’s manual.
The jack must be inspected immediately if it is believed to have been subjected to
abnormal load or shock.
Owners and /or operators should be aware that repair of this product may require
specialised equipment and knowledge (refer to maintenance section).
6. STORAGE
This jack should always be stored in a dry location on a level surface with the lift ram
pistons in the fully retracted position, where it will not be exposed to corrosive vapours,
abrasive dust, or any other harmful elements.

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Made in China to TQB Brands Pty Ltd specifications Page 6
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7. MAINTENANCE
Monthly maintenance is recommended. Lubrication is critical to jacks as they support
heavy loads. Any restriction due to dirt, rust, etc, can cause either slow movement or
cause extremely rapid jerks damaging the internal components. The following steps are
designed to keep the jack well maintained and operational.
Important: Dirt is the greatest single cause of failure in hydraulic units. Keep the jack
clean and well lubricated to prevent foreign matter from entering the system. If the jack
has been exposed to rain, snow, sand, or grit it must be cleaned before it is stored or
used.
Only use replacement parts that are approved by the manufacturer. Disconnect the
air supply before performing any maintenance operation.
Lubricate the ram, linkages, saddle, wheels and pump mechanism with light oil.
Visually inspect for cracked welds, bent, loose, missing parts or hydraulic oil leaks.
Any hydraulic jack found to be damaged, worn or operates abnormally must be
removed from service until repaired by an authorised service representative.
Regularly clean all surfaces and maintain all labels and warnings.
Check and maintain the hydraulic ram oil level.
Check the ram every three months for any sign of rust or corrosion. Clean as needed
and wipe with an oily cloth. When not in use always leave the saddle and ram all the
way down.
Always store your jack in the fully retracted position. This will help protect critical
areas from corrosion. Do not use brake or transmission fluids or regular motor oil as
they can damage the seals.
ONLY USE HIGH QUALITY HYDRAULIC FLUID –ISO68
8. SERVICE & REPAIR
Any jack found damaged in any way, or found to be worn or operates abnormally should
be removed from service until repaired by an authorised service agent. Owners and / or
operators should be aware that repair of this product may require specialised equipment
and knowledge. Only authorised parts, labels, decals shall be used on this equipment.
Annual inspection of the jack is recommended and can be made by an authorised repair
facility to ensure that your equipment is in optimum condition and that the equipment
has the correct decals and safety labels specified by the manufacturer.

Mar-18 Product Code: BPROAJ22T
Made in China to TQB Brands Pty Ltd specifications Page 7
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TROUBLESHOOTING
PROBLEM
POSSIBLE CAUSE
ACTION
Jack will not lift
Release valve in wrong
position.
Low/no oil in reservoir.
Air-locked system.
Load is above capacity of
jack.
Delivery valve and/or bypass
valve not working correctly.
Seals worn out or defective.
Move release valve to UP
position.
Fill with oil and bleed
system.
Bleed system.
Use correct equipment.
Clean to remove dirt or
foreign matter. Replace oil.
Install appropriate seal kit.
Jack lifts only
partially
Too much or not enough oil
Check oil level
Jack advances slowly
Pump not working correctly
Leaking seals
Install seal kit, or replace
power unit
Install seal kit
Jack lifts load, but
doesn’t hold
Cylinder packing is leaking
Valve not working correctly
(suction, delivery, release or
bypass).
Air-locked system
Install seal kit
Inspect valves. Clean and
repair seat surfaces
Bleed system as per
instructions
Jack leaks oil
Worn or damaged seals
Install seal kit
Jack will not retract
Release valve control in wrong
position
Move Release valve to
DOWN position
Jack retracts slowly
Cylinder damaged internally
Send jack to authorised
service centre

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PARTS LIST
Part #
Description
QTY
Part #
Description
QTY
S001
Oil Cylinder Assembly
1
S009
Handle Assembly
1
S002
Oil Drain Valve Assembly
1
S010
Extension
3
S003
Pump Assembly
1
S011
Tie In
2
S004
Air Hose
1
S012
Tank
1
S005
Tank Cover
1
S013
Screw
2
S006
Screw
12
S014
Screw
3
S007
Wheel Assembly
2
S015
Screw
3
S008
Switch Assembly
1

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Part #
Description
QTY
Part #
Description
QTY
S01
Cap
1
S15
Locking Ring
1
S02
Screw
3
S16
Extension Screw
1
S03
Spacer
3
S17
Piston
1
S04
Screw Nut
1
S18
XTP
1
S05
O-Ring
1
S19
Guide Ring
1
S06
Oil Tank Cap
1
S20
O-Ring
1
S07
O-Ring
1
S21
Screw
3
S08
Tie-In
1
S22
Spring
3
S09
Oil Tank
S23
Base
1
S10
Dustproof Ring
S24
Screw Nut
4
S11
Guide Ring
S25
Steel ball
2
S12
O-Ring
S26
Screw Nut
2
S13
Outer Sleeve
S27
Handle
1
S14
O-Ring
S28
Air Hose
1

Mar-18 Product Code: BPROAJ22T
Made in China to TQB Brands Pty Ltd specifications Page 10
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WARRANTY
Borum products have been carefully tested and inspected before shipment and are
guaranteed to be free from defective materials and workmanship for a period of 12 months
from the date of purchase except where tools are hired out when the guarantee period is
ninety days from the date of purchase.
Should this piece of equipment develop any fault, please return the complete tool to your
nearest authorised warranty repair agent or contact TQB Brands Pty Ltd Warranty team –
[email protected].
If upon inspection it is found that the fault occurring is due to defective materials or
workmanship, repairs will be carried out free of charge. This guarantee does not apply to
normal wear and tear, nor does it cover any damage caused by misuse, careless or unsafe
handling, alterations, accident, or repairs attempted or made by any personnel other than the
authorised TQB Brands Pty Ltd repair agent.
This guarantee applies in lieu of any other guarantee expressed or implied and variations of its
terms are not authorised.
Your TQB Brands Pty Ltd guarantee is not effective unless you can produce upon request a
dated receipt or invoice to verify your proof of purchase within the 12month period.
Consumer Guarantee
Our goods come with a guarantee that cannot be excluded under the Australian Consumer
Law. You are entitled to a replacement or refund for a major failure and compensation for any
other reasonably foreseeable loss or damage. You are also entitled to have the goods repaired
or replaced if the goods fail to be of acceptable quality and the failure does not amount to a
major failure.