Bosch Rexroth Automax 100 Series User manual

Operating instructions
DOK-SUPPL*-TS-AC B1-M2-ITRS-EN-P | 04.2021 | Bosch Rexroth AG
Automax 100
Basic module TS-AC B1-M2-1X

Impressum
The data specified above only serve to describe the product. No statements concerning
a certain condition or suitability for a certain application can be derived from our information.
The information given does not release the user from the obligation of own judgment and
verification. It must be remembered that our products are subject to a natural process of
wear and aging.
© This document, as well as the data, specifications and other information set forth in it, are
the exclusive property of Bosch Rexroth AG. It may not be reproduced or given to third
parties without its consent. The cover shows an example application. The product delivered
may differ from the image on the cover.
The original operating instructions were created in the German language.
Model series
Automax 100
Title
Basic module TS-AC B1-M2-1X
Type of documentation
Operating instructions
Documentation type
DOK-SUPPL*-TS-AC B1-M2-ITRS-EN-P
Materialnummer
R901540429
Purpose of the documentation
Primäre Information zur Nutzung
Sicherheitshinweise
Inbetriebnahme
Bedienung
Handhabung
Technischer Aufbau
Change history
Edition
Version
Comment
DOK-SUPPL*-TS-AC B1-M2-ITRS-EN-P
04.2021
Repla. for ---
Proprietary note
© Bosch Rexroth AG 2021
All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well
as in the event of applications for industrial property rights.
Liability
The data specified only serves to describe the product and are not to be understood as warranted
properties in the legal sense. Changes in the content of the documentation and delivery options of the
products remain reserved.
Publisher
Bosch Rexroth AG
Bahnhofplatz 2 ■D-97070 Würzburg
Telefon [phone]
http://www.boschrexroth.com
Dept.: DC/SSD3 (EG), (AS)

Contents | Automax 100 | Basic module TS-AC B1-M2-1X I/II
Bosch Rexroth AG | 04.2021 | DOK-SUPPL*-TS-AC B1-M2-ITRS-EN-P
Contents
About this documentation 3
1.1 Validity of the documentation 3
1.2 Supplementary documentation 3
1.3 Illustration of information 3
1.3.1 Safety instructions 3
1.3.2 Symbols 4
1.3.3 Designations 5
1.3.4 Abbreviations 5
Safety instructions 7
2.1 About this chapter 7
2.2 Intended use 7
2.3 Improper use 8
2.4 Qualification of personnel 8
2.4.1 General informations 8
2.4.2 Teaching 8
2.4.3 Trained personnel 8
2.5 General safety instructions 8
2.6 Product and technology-dependent safety instructions 9
2.6.1 Introduction 9
2.6.2 Hazards by improper use 9
2.6.3 General information 9
2.6.4 Protection by means of protective extra low voltage (PELV) against electric
shock 9
2.6.5 Protection against contact with hot parts 10
2.6.6 Protection during handling and assembly 10
2.7 Personal protective equipment 10
2.8 Obligations of the operator 10
2.8.1 General information 10
2.8.2 Safety signs 11
2.9 Safety equipment 12
2.10 Operator workstations 12
2.10.1 General information 12
2.10.2 Teaching stations 14
General instructions concerning property damage and product damage 15
Scope of delivery 17
4.1 Delivery condition 17
About this product 19
5.1 Performance description 19
5.1.1 Information on IT security 19
5.2 Product description 19
5.2.1 Voltage supply, general information 20
5.2.2 Voltage supply for extension modules 21
5.2.3 NETGEAR Ethernet-switch 21
5.2.4 Dimensional sheet 22
5.3 Product identification 22
5.3.1 Type code 22
5.3.2 Type plate 23
Transport and storage 25
6.1 Transporting the product 25

II/II Contents |Automax 100 | Basic module TS-AC B1-M2-1X
Bosch Rexroth AG | 04.2021 | DOK-SUPPL*-TS-AC B1-M2-ITRS-EN-P
6.2 Storing the product 25
6.2.1 Storage times 26
Cable and connector 26
Assembly 27
7.1 Unboxing the product 27
7.2 Installation conditions 28
7.2.1 Installation position 28
7.3 Required accessories 28
7.4 Assembling the product 29
7.4.1 Connecting the power supply –UAinternally supplied 30
7.4.2 Connecting the power supply –UAexternally supplied 31
Commissioning 33
8.1 First commissioning 33
Operating 35
9.1 Configuration of the NETGEAR Ethernet-switch 35
Maintenance and repair 39
10.1 Cleaning and care 39
10.2 Maintenance 39
10.3 Spare parts 40
Diassembly and replacement 41
Disposal 43
12.1 Environmental protection 43
Extension and modification 45
13.1 Extension by 1 level 45
13.2 Extension by 2 levels 46
13.3 Product rebuild 46
Troubleshooting 47
Technical data 49
Appendix 51
16.1 Electrical circuit diagram 51
16.2 Spare part list 52
16.3 Contact addresses 53
16.3.1 Service and support 53
16.3.2 Contact for repair and spare parts 53
16.4 Declaration of confirmity 54
Alphabetical index 55

About this documentation | Automax 100 | Basic module TS-AC B1-M2-1X 1/54
Bosch Rexroth AG | 04.2021 | DOK-SUPPL*-TS-AC B1-M2-ITRS-EN-P
About this documentation
1.1 Validity of the documentation
This documentation applies to the following products:
Material number of product: R901540131
Basic module TS-AC B1-M2-1X
This documentation is intended for trainers, training participants, operators and the system
end-user.
This documentation contains important information on how to assemble, transport,
commission, operate, use, maintain and disassemble the basic module TS-AC B1-M2-1X
safely and properly and to resolve simple faults independently.
You should read this documentation thoroughly, and in particular the chapter „Safety
instructions”before working with the product.
1.2 Supplementary documentation
The following table provides links to the manufacturer site of NETGEAR Ethernet switches.
On these sites, you will find additional information on the integrated Ethernet switch.
These operating instructions and the titles with document numbers in the following table can
be found online in the Bosch Rexroth media directory: https://brmv2.kittelberger.net.
Supplementary documentation
Title
Dokument number
Dokument type
NETGEAR GS308E
https://www.downloads.netgear.com/files/GDC/
GS305E/GS305E_GS308E_IG_GR.pdf
---
Data sheet
NETGEAR GS308E
https://www.downloads.netgear.com/files/GDC/
GS305E/GS305E_GS308E_IG_GR.pdf
---
Installation
instructions
NETGEAR GS308E
https://www.downloads.netgear.com/files/GDC/
GS105EV2/WebManagedSwitches_UM_EN.pdf
---
User manual
Security guidelines
Electric drives and controls
R911342561
Project description
1.3 Illustration of information
Uniform safety instructions, symbols, terms and abbreviations are used so that you can
quickly and safely work with your product using this documentation. For better
understanding, they are explained in the following sections.
1.3.1 Safety instructions
In this documentation, safety instructions are included whenever sequences of actions are
explained which bear the danger of personal injury or damage to property. The measures
described for the hazard avoidance must be observed.
Safety instructions are set out as follows: