Precor CW-507 User manual

CW-507


CW-507 Assembly Guide
page 3
IMPORTANT SAFETY INSTRUCTIONS
Important Safety Instructions
Important Safety Guidelines
for Owners
Follow these guidelines to maintain proper working
condition of the equipment:
Important: Do not modify the equipment or any of
its parts, or permanently remove any part from the
equipment. Do not use accessory attachments that
are not recommended by Precor, as such attachments
might cause injuries.
• Qualified technicians must perform all regular
maintenance.
• Make sure that trainers, facility personnel, and
maintenance technicians understand how to use
the equipment, know important safety guidelines,
and can recognize potential problems such as a
worn cable or cracked weld.
• Strength training requires a significant focus by the
facility and its staff to maintain the quality of the
fitness environment. If possible, the facility should
provide direct supervision of the fitness equipment
at all times by people knowledgeable about the
safe operation of the equipment and trained to
recognize potential problems.
• If any staff member witnesses unsafe use of
the equipment, he or she should address the
user directly, demonstrate the proper technique,
and review the Important Safety Information for
Users. Precor recommends posting a copy of the
Important Safety Information for Users near the
equipment in a prominent location.
• Make sure the equipment is stable and placed on
a solid, level surface. The equipment is designed to
be freestanding; however, equipment can be bolted
to the floor for extra stability. Consult a qualified
general contractor for proper fastening methods.
• Make sure that the equipment is installed with
enough free space for safe operation. With most
equipment, the general rule is to allow about a
4-foot (1.2-meter) circle of space from the user’s
center. For Functional Training equipment, make
sure that the operating space is large enough to
allow the cables to be fully extended in all possible
directions.
• Check the equipment thoroughly based on the
recommended inspection schedules outlined in
this manual, including daily, weekly, monthly and
annual checks.
• Place an “out-of-order” sign on the equipment
during maintenance of the equipment or the
surrounding area. Users should never be
allowed to operate the equipment until it has
been inspected and works properly. If a piece of
equipment needs service, keep it out of use until
repaired.
• Whenever a weight can drop and hit a
user, such as with an Olympic bench,
Precor highly recommends that a
helper or spotter be used.
• Do not place the equipment outdoors or
on wet surfaces.
Obtaining Service
For information about product operation
or service, refer to the Precor web site
at www.precor.com where you can also
find customer support numbers or a list of
Precor authorized service centers.
If you call or e-mail Customer Support, have
the serial number available.
You can find the serial number printed on
a label affixed to the equipment. For future
reference, write the serial number in the
space provided below.
Serial number:
_______________________

CW-507 Assembly Guide
page 4
IMPORTANT SAFETY INSTRUCTIONS
Important Safety Instructions
Important Safety Information
for Users
Before beginning any fitness program, you should
obtain a complete physical examination from your
physician.
French equivalent of the preceding paragraph, for the
Canadian market: Il est conseillé de subir un examen
médical complet avant d’entreprendre tout programme
d’exercise. Si vous avez des étourdissements ou des
faiblesses, arrêtez les exercices immédiatement.
When using exercise equipment, you should always
take basic precautions, including the following:
• If you do not understand how to operate a piece of
equipment, ask someone from the facility such as
a trainer to demonstrate how to use it and explain
any safety instructions.
• Do not allow children on or near the equipment.
Do not leave children unsupervised around the
equipment.
• Use the equipment only for its intended purpose.
Do not use accessory attachments that are not
recommended by the manufacturer, as such
attachments may cause injuries.
• Wear proper exercise clothing and shoes for your
workout—no loose clothing.
• Do not overexert yourself or work to
exhaustion. Use reasonable judgment when
working with weights. Avoid using excessive
weight, which may cause injury.
• If you feel pain faintness, dizziness, or abnormal
symptoms, stop exercising immediately and
consult your physician.
• Keep head, limbs, fingers, and hair clear of all
moving parts while the equipment is in use. Keep
hands clear of racking pegs.
• Never drop or insert objects into any opening in the
equipment.
• Always check the equipment before using it. If
you spot a potential problem, contact someone in
the facility immediately. Do not use the equipment
until the facility has verified that the equipment is
working properly. Do not attempt to fix a broken or
jammed machine.
• Do not use the equipment outdoors or on wet
surfaces.
• Do not drop or slam the weight stack while
exercising.
• Do not use the equipment if an “out of order” sign
has been placed on it.
• Read all posted instructions, including all safety
instructions and warnings.

CW-507 Assembly Guide
page 5
Table of Contents
1
2
Table of Contents
Important Safety Guidelines for Owners............................................................................. 3
Obtaining Service .................................................................................................................................................... 3
Important Safety Information for Users............................................................................... 4
Preparations........................................................................................................................... 7
Unpacking the Equipment ....................................................................................................................................... 7
Required Tools......................................................................................................................................................... 7
Installation Requirements........................................................................................................................................ 7
Hardware Kit............................................................................................................................................................ 8
Assembly Instructions ..........................................................................................................10
Open the Box........................................................................................................................................................... 10
Assemble the Unit ................................................................................................................................................... 11
Assemble the Pads.................................................................................................................................................. 15
Clean the Pads and Assembly................................................................................................................................. 15
Product Specifications..........................................................................................................16

CW-507 Assembly Guide
page 6

CW-507 Assembly Guide
page 7
1
Preparations
Preparations
The CW-507 parts are inspected before shipment.
Each unit contains several pieces that require
assembly.You will need to obtain adult assistance
during the assembly process.
Unpacking the Equipment
When you open a box, carefully unpack the pieces and
lay them on the floor near the location where you plan
to use them.
CAUTION: Be careful when you remove the
packaging material with a utility knife. Do not cut
the upholstery or scratch the paint.
If any items are missing, contact the dealer from whom
you purchased the unit. For more information, refer to
Obtaining Service.
Required Tools
Tools that you need to obtain before assembling the
unit include:
❏Wire cutter or utility knife
❏Rubber mallet
❏¾-inch open-end wrench
Installation Requirements
Follow these installation requirements when
assembling the unit:
• Review the Important Safety Guidelines for
Owners.
• Assemble the unit where it will be used.
Provide ample space around the unit.
• Install components in the sequence shown.
•Insert all fasteners in the same direction.
For aesthetic purposes, insert all the fasteners
in the same direction unless specified (in text or
illustrations) to do otherwise.
• Leave room for adjustments. Tighten the
fasteners to keep the unit stable, but leave room
for adjustments. Do not fully tighten fasteners until
instructed to do so.

CW-507 Assembly Guide
page 8
½-inch Locknut (C) 16
Fastener Qty
Hardware Kit
Preparations, continued
Fastener Qty
½ x 5¼-inch Buttonhead screw (D) 8
½ x 3¼-inch Buttonhead screw (A) 2
½-inch Washer (B) 29
Hat washer (H) 16
½ x 5-inch Carriage bolt (G) 6
½-inch Split washer (F) 9
½ x ¾-inch Buttonhead screw (E) 6

CW-507 Assembly Guide
page 9
Preparations, continued
Fastener Qty
½ x 1¼-inch Buttonhead screw (J) 3
Spacer (K) 3
Bumper (L) 4
Plastic Cap (M) 16
5⁄16 x 3-inch Buttonhead screw (N) 4
5⁄16-inch Split washer (P) 8
5⁄16-inch Washer (Q) 8
5⁄16 x 1¼-inch Buttonhead screw (R) 4
Fastener Qty
¹₂-inch UNC screw (S) 1

CW-507 Assembly Guide
page 10
2
Assembly Instructions
Assembly
Instructions
Assembly of the CW-507 takes about 50 minutes to
complete. If this is the first time you have assembled
this type of equipment, plan on allowing more time.
Be careful to open boxes and assemble components in
the sequence presented in this manual.
Note: With so many assembled parts, proper alignment
and adjustment is critical. While tightening the
fasteners, be sure to leave room for adjustments. Do
not fully tighten fasteners until instructed to do so.
Open the Box
Use wire cutters to open the box and remove the
packing materials.
The illustration shows how the CW-507 will look when
you have completed its assembly. The callouts identify
specific pieces.
Weight Plate
Holder
Upright Frame
Back Pad
Weight Bar Plate
Cross Brace
Assembly
Seat
Pad
Base
Support
Foot Rest
Foot Support
Seat Assem-
bly

CW-507 Assembly Guide
page 11
Assemble the Unit
1. Attach the Foot Support and Seat Assembly to the
Base Support using
two 3¼-inch buttonhead screws (A)
four ½-inch washers (B)
two ½-inch hat washers (H)
two ½-inch locknuts (C)
Loosely tighten the fasteners so the assembly is
stable.
2. Attach both Upright Frames to the Base Support
with Backing Plates using
four 5¼-inch buttonhead screws (D)
eight ½-inch washers (B)
four ½-inch hat washers (H)
four ½-inch locknuts (C)
Loosely tighten the fasteners so the Upright Frame
is stable, but adjustments can be made when
installing the Cross Brace Assembly.
Assemble the Unit
2 - 3¼” buttonhead screws
4 - washers
2 - hat washers
2 - locknuts
4 - 5¼” buttonhead screws
8 - washers
4 - hat washers
4 - locknuts
Base
Support
Foot Support
Seat Assem-
bly
Upright
Frame
Base
Support

CW-507 Assembly Guide
page 12
3. Turn over the Cross Brace Assembly and attach
the Cross Brace Assembly Stabilizer using
two ¾-inch buttonhead screws (E)
two ½-inch split washers (F)
Wrench tighten.
4. Attach the Cross Brace Assembly to the Seat
Assembly using
four ¾-inch buttonhead screws (E)
four ½-inch split washers (F)
Loosely tighten the fasteners so the assembly is
stable.
Assemble the Unit, continued
4 - ¾” buttonhead screws
4 - split washers
2 - ¾” buttonhead screws
2 - split washers
Cross Brace
Stabilizer
Seat
Assembly

CW-507 Assembly Guide
page 13
Assemble the Unit, continued
5. Attach the Cross Brace Assembly to the Upright
Frame with Backing Plates using
four 5¼-inch buttonhead screws (D)
eight ½-inch washers (B)
four ½-inch locknuts (C)
Wrench tighten all the fasteners using a ¾-inch
open-end wrench and snap a plastic cap (M) over
each locknut.
Important: In the following two steps, insert the
bolts so that their heads face outward on both
sides. If the heads of the bolts face inward, their
threaded ends can protrude far enough to damage
the finish on barbell weight plates.
6. Attach the left-hand Weight Bar Plate to the outside
of the left-hand Upright Frame using
three 5-inch carriage bolts (G)
three ½-inch washers (B)
three ½-inch hat washers (H)
three ½-inch locknuts (C)
Wrench tighten and snap a plastic cap (M) over
each locknut.
7. Repeat step 6 to attach the right-hand Weight Bar
Plate to the outside of the right-hand Front Upright.
3 - 5” carriage bolts
3 - washers
3 - hat washers
3 - locknuts
3 - plastic caps
4 - 5¼” buttonhead screws
8 - washers
4 - hat washers
4 - locknuts
4 - plastic caps
3 - 5” carriage bolts
3 - washers
3 - hat washers
3 - locknuts
3 - plastic caps
6 - plastic caps

CW-507 Assembly Guide
page 14
8. Slide the Foot Rest through the Foot Support and
secure it using
one 1¼-inch buttonhead screw (J)
one ½-inch split washer (F)
one ½-inch washer (B)
one spacer (K)
Wrench tighten.
Note: For ease of assembly, place a split washer,
a flat washer, and a spacer onto each screw before
inserting the screw.
9. Insert the Weight Plate Holders into the Upright
Frame. Turn the Weight Plate Holders so the
mounting holes align with the holes in the Upright
Frame.
10. Secure the Weight Plate Holders using
two 1¼-inch buttonhead screws (J)
two ½-inch split washers (F)
two ½-inch washers (B)
two spacers (K)
Wrench tighten.
Note: For ease of assembly, place a split washer,
a flat washer, and a spacer onto each screw before
inserting the screw.
11. Slide a Bumper (L) onto each end of the Weight
Plate Holders, and press firmly against the Upright
Frame.
Note: Make sure the small side of the bumper
faces the Upright Frame.
2 - 1¼” buttonhead screws
2 - split washers
2 - washers
2 - spacers
1 - 1¼” buttonhead screw
1 - split washer
1 - washer
1 - spacer

CW-507 Assembly Guide
page 15
Assemble the Pads
Assemble the Pads
1. Attach the Back Pad to the Seat Assembly using
four 3-inch buttonhead screws (N)
four 5⁄16-inch split washers (P)
four 5⁄16-inch washers (Q)
Wrench tighten.
2. Attach the Seat Pad to the Seat Adjustment using
four 1¼-inch buttonhead screws (S)
four 5⁄16-inch split washers (P)
four 5⁄16-inch washers (Q)
Wrench tighten.
This completes the assembly of the CW-507.
Clean the Pads and Assembly
To clean the pads, moisten a clean, soft cloth in a
mild solution of soap and water and wipe all the parts
thoroughly. Dry the pads with a clean, dry cloth.
Use the same procedure to clean the main structure.
Frequently vacuum the floor underneath the CW-507 to
prevent the accumulation of dust and dirt.
4 - 3” buttonhead screws
4 - split washers
4 - washers
4 - 1¼” buttonhead screws
4 - split washers
4 - washers

Precor, Icarian, and Move Beyond are registered trademarks of Precor Incorporated.
Copyright 2014 Precor Incorporated.
Specifications subject to change without notice.
www.precor.com
NOTICE:
Precor is widely recognized for its innovative, award winning designs of exercise equipment. Precor aggressively seeks U.S. and
foreign patents for both the mechanical construction and the visual aspects of its product design. Any party contemplating the use of
Precor’s product designs is hereby forewarned that Precor considers the unauthorized appropriation of its proprietary rights to be a
very serious matter. Precor will vigorously pursue all unauthorized appropriation of its proprietary rights.
Precor Incorporated
20031 142nd Avenue NE
P.O. Box 7202
Woodinville, WA USA 98072-4002
1-800-347-4404
CW-507 Specifications
Length: 70 inches (178 cm)
Height: 71 inches (181 cm)
Width: 31 inches (79 cm)
Shipping weight: 315 lb (143 kg)
CW-507 Assembly Guide CW34643-104 rev D
30 November 2014

General Safety &
Maintenance Manual
Precor Icarian Line
Commercial Strength Equipment

General Safety and Maintenance Manual: Important Safety Guidelines for Owners 1
IMPORTANT SAFETY GUIDELINES
Important Safety Guidelines for Owners
Follow these guidelines to maintain proper working condition of the
equipment:
Important: Do not modify the equipment or any of its parts, or
permanently remove any part from the equipment. Do not use
accessory attachments that are not recommended by Precor, as
such attachments might cause injuries.
• Qualified technicians must perform all regular maintenance.
• Check that all fasteners are securely tightened. Cables should be
secured at both end connections and properly threaded. Weight
stacks should be secure and functioning properly. Handle
attachments should be properly connected.
• Make sure that trainers, facility personnel, and maintenance
technicians understand how to use the equipment, know
important safety guidelines, and can recognize potential
problems such as a worn cable, loose hardware, or cracked
weld.
• Strength training requires a significant focus by the facility and its
staff to maintain the quality of the fitness environment. If possible,
the facility should provide direct supervision of the fitness
equipment at all times by people knowledgeable about the safe
operation of the equipment and trained to recognize potential
problems.

General Safety and Maintenance Manual: Important Safety Guidelines for Owners 2
IMPORTANT SAFETY GUIDELINES
• If any staff member witnesses unsafe use of the equipment, he or
she should address the user directly, demonstrate the proper
technique, and review the Important Safety Information for
Users. Precor recommends posting a copy of the Important
Safety Information for Users near the equipment in a prominent
location.
• Make sure the equipment is stable and placed on a solid, level
surface. The equipment is designed to be freestanding; however,
it can be bolted to the floor for extra stability. Precor highly
recommends that the equipment be bolted to the floor to reduce
the risk of toppling the equipment due to improper use. Since
floor construction varies, please consult a professional building
engineer for proper fastening.
• Locate the equipment at least 40 inches (1 meter) away from
walls or furniture on either side of the equipment, and 40 inches
(1 meter) away from objects behind the equipment. For
Functional Training equipment, make sure that the operating
space is large enough to allow the cables to be fully extended in
all possible directions.
• Check the equipment thoroughly based on the recommended
inspection schedules outlined in this manual, including daily,
weekly, monthly and annual checks. Ensure all bolt connections
are tight and that the threaded cables are properly and tightly
secured at both ends.
• Place an “out-of-order” sign on the equipment during
maintenance of the equipment or the surrounding area. Users
should never be allowed to operate the equipment until it has
been inspected and works properly. If a piece of equipment
needs service, keep it out of use until it is repaired.