Bosch rexroth IndraControl PR4100 User manual

IndraControl
PR4 and VR4
Control cabinet PC and panel PC
Operating Instructions
R911384699
Edition 03

IndraControl PR4 and VR4 Control cabi-
net PC and panel PC
Change Record
Edition 03, 2020-06
Refer to tab. 1-1 "Change Record" on page 1
Change Record
Copyright
© Bosch Rexroth AG 2020
All rights reserved, also regarding any disposal, exploitation, reproduction,
editing, distribution, as well as in the event of applications for industrial
property rights.
Liability
The specified data is intended for product description purposes only and shall
not be deemed to be a guaranteed characteristic unless expressly stipulated in
the contract. All rights are reserved with respect to the content of this
documentation and the availability of the product.
Editorial Department
Development Automation Systems Control Platform JüKö (MaKo)
RS-bb59f70a7603b59dc0a8028660a5cc53-3-en-US-4

Table of Contents
Page
1 About this documentation..................................................................... 1
1.1 Overview on target groups and product phases................................... 1
1.2 Purpose................................................................................................. 2
1.3 Scope.................................................................................................... 2
1.4 Further documents................................................................................ 2
1.5 Customer feedback............................................................................... 2
2 Product identification and scope of delivery........................................ 3
2.1 Product identification............................................................................ 3
2.2 Scope of delivery................................................................................... 3
3 Using safety instructions....................................................................... 3
3.1 Structure of the safety instructions....................................................... 3
3.2 Explaining signal words and safety alert symbol................................... 4
3.3 Symbols used........................................................................................ 5
3.4 Explaining the signal alert symbol on the device.................................. 5
4 Intended use.......................................................................................... 5
5 Spare parts, accessories and wear parts.............................................. 6
5.1 External 24 V power supply unit ........................................................... 6
5.2 Uninterruptible power supply................................................................ 6
5.3 Splitter.................................................................................................. 7
5.4 Connecting cables for CDI+ interface.................................................... 7
5.5 USB connecting cables (USB 2.0)......................................................... 8
5.6 Connecting cables of the display port................................................... 8
5.7 Wear parts............................................................................................. 8
5.7.1 CMOS battery........................................................................................ 8
6 Ambient conditions............................................................................... 8
7 Technical data..................................................................................... 10
7.1 PC box................................................................................................. 10
7.2 Panel PC.............................................................................................. 11
7.3 Optical characteristic values............................................................... 11
7.3.1 TFT...................................................................................................... 11
7.3.2 Input system or multi-touch front........................................................ 12
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Table of Contents
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Page
8 Standards............................................................................................ 12
8.1 Standards used................................................................................... 12
8.2 FCC...................................................................................................... 12
8.3 CE marking.......................................................................................... 12
8.3.1 Declaration of conformity.................................................................... 12
8.4 UL/CSA certified................................................................................. 13
9 Interfaces............................................................................................ 14
9.1 Overview............................................................................................. 15
9.2 PC voltage supply X1S1....................................................................... 16
9.3 USB interfaces XUSB1 to XUSB4......................................................... 17
9.4 Ethernet interfaces XETH1, XETH2 and XETH3................................... 17
9.5 DisplayPort XDP.................................................................................. 17
9.6 Long distance XCDI+tx........................................................................ 17
9.7 Optional extension modules................................................................ 18
9.7.1 Ethernet interfaces.............................................................................. 18
9.7.2 Serial interfaces.................................................................................. 18
10 Mounting, demounting and electric installation.................................. 20
10.1 Dimensions of the BC box................................................................... 20
10.2 Housing dimensions of the panel PCs, front views VR4x15 and
VR4x21................................................................................................ 24
10.3 Housing dimensions of the panel PC VR4x15...................................... 25
10.4 Housing dimensions of the panel PC VR4x21...................................... 26
10.5 Installation notes................................................................................. 28
10.6 Installing components......................................................................... 28
10.6.1 Installing PCIe card............................................................................. 28
10.6.2 SSD and HDD mas memory installation.............................................. 30
10.6.3 CFast module...................................................................................... 31
10.6.4 Replacing the CMOS battery............................................................... 32
10.7 Device mounting of the panel PC........................................................ 33
10.8 Mounting cut-out................................................................................. 38
10.9 Demounting......................................................................................... 39
10.10 Electric installation.............................................................................. 39
10.10.1 Connecting the control cabinet PC to the operating display.............. 39
10.10.2 Connecting the control cabinet PC to multiple operating displays..... 40
10.10.3 Connecting the control cabinet PC to the 24 V voltage supply........... 41
II
Table of Contents
IndraControl PR4 and VR4 Control cabi-
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Bosch Rexroth AG R911384699_Edition 03

Page
10.10.4 Total connection diagram - Power supply unit, UPS and control cabi-
net PC.................................................................................................. 42
11 Commissioning.................................................................................... 42
11.1 IT security............................................................................................ 42
11.2 Configuring the extension modules "RS-422/RS-485"......................... 42
12 Device description............................................................................... 44
12.1 Display................................................................................................. 44
12.2 PC box................................................................................................. 44
12.2.1 Reset and power button...................................................................... 45
12.2.2 Operating and error display of the display.......................................... 45
12.2.3 Operating and error display of the PC box.......................................... 45
13 Error causes and troubleshooting....................................................... 46
14 Maintenance........................................................................................ 46
14.1 Cleaning notes..................................................................................... 47
14.2 Scheduled maintenance tasks............................................................. 47
15 Ordering information........................................................................... 47
15.1 Accessories and spare parts............................................................... 47
15.2 Type code............................................................................................ 48
16 Disposal............................................................................................... 50
16.1 Return.................................................................................................. 50
16.2 Packaging............................................................................................ 50
17 Service and support............................................................................ 50
Index.................................................................................................... 53
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Table of Contents
R911384699_Edition 03 Bosch Rexroth AG

IV IndraControl PR4 and VR4 Control cabi-
net PC and panel PC
Bosch Rexroth AG R911384699_Edition 03

1 About this documentation
Editions of this documentation
Edition Release
Date
Note
01 2018-01 First edition
02 2019-02 Revision
03 2020-06 Wireless interfaces removed
Tab. 1-1: Change Record
1.1 Overview on target groups and product phases
In the following illustration, the framed activities, product phases and target
groups refer to the present documentation.
Example: In the product phase "Mounting (assembly/installation)", the
"mechanic/electrician" can execute the activity "install" using this
documentation.
Presales Aftersales
Selection Mounting
(assembly/installation)
Engineering Commissioning Operation Decommissioning
Product
phases
Target
groups
Activities
Design engineer
Programmer
Technologist
Process
specialist
Select
Prepare
Design
Construct
Mechanic/
electrician
Unpack
Mount
Install
Programmer
Commissioning engineer
Parameterize
Program
Configure
Simulate
Technologist
Process specialist
Optimize
Test
Machine
operator
Maintenance
technician
Service
Operate
Maintain
Remove
faults
Create
the NC program
Mechanic/
electrician
Disposal company
Dismount
Dispose
Fig. 1-1: Assigning the present documentation to the target groups, product phases and ac-
tivities of the target group
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About this documentation
R911384699_Edition 03 Bosch Rexroth AG

1.2 Purpose
This document instructs the technical staff of the machine manufacturer on how
to perform the mechanical and electrical installation safely and on how to
commission the device.
Required qualification: Individual who is able to assess the tasks assigned and
to identify possible safety risks owing to qualification in the subject, knowledge
and experience. The individual should also be familiar with the standards and
regulations.
1.3 Scope
This operating instruction applies to all industrial PCs and panel PCs whose
type code starts either with "PR4…" or "VR4...": The type code is located on the
type plate of the device, also refer to chapter 2.1 "Product identification" on
page 3.
1.4 Further documents
Title Part number and document type
Rexroth IndraControl
VAP 01
Power Supply Unit
R911339613
Operating Instructions
Rexroth IndraControl
PR and VR Devices
Software Applications
R911384733
Project Planning Manual
IndraControl
PR and VR Devices
Accessories
R911384727
Project Planning Manual
VAC 08.1
CDI+ splitter
Operating Instructions
R911400465
Tab. 1-2: Required and supplementing documentation
1.5 Customer feedback
Customer requests, comments or suggestions for improvement are of great
importance to us. Please email your feedback on the documentations to
[e-mail]. Directly insert comments in the
electronic PDF document and send the PDF file to Bosch Rexroth.
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About this documentation
IndraControl PR4 and VR4 Control cabi-
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Bosch Rexroth AG R911384699_Edition 03

2 Product identification and scope of delivery
2.1 Product identification
Description Example
Part number PN: R911123456
Type code TYPE: PR4100...
Serial number SN: 123456789123456
Plant (7260)
Manufacturing date MD: 17W40
Name of origin Made in...
Company address Bosch Rexroth AG, 97816 Lohr, Germany
CE conformity marking CE
Rexroth barcode
Test marking I-V-C-B-T-V
Voltage specification In 24 V DC
Current specification In 4.2 A
Ambient temperature T(amb) 0-55 °C
Software release FW: W10IOT 2016 LTSB 1V01
Certification markings UL, FCC, China-RoHS, ...
Tab. 2-1: Specifications on the type plate, example
2.2 Scope of delivery
●Control cabinet PC or panel PC
●Safety instructions
●Assembling kit, depends on the device type
●24 V connection terminal
●Firmware image USB recovery stick
3 Using safety instructions
3.1 Structure of the safety instructions
The safety instructions are structured as follows:
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Using safety instructions
R911384699_Edition 03 Bosch Rexroth AG

Burns and chemical burns due to wrong
battery treatment!
CAUTION
Safety alert symbol
Signal word
Avoiding danger
Do not open the batteries and do not heat them over 80 °C.
Consequences and
source of danger
Fig. 3-1: Structure of the safety instructions
3.2 Explaining signal words and safety alert symbol
The safety instructions in this documentation contain specific signal words
(danger, warning, caution, notice) and, if necessary, a safety alert symbol
(according to ANSI Z535.6-2006).
The signal word draws attention to the safety instruction and indicates the risk
potential.
The safety alert symbol (triangular safety reflector with exclamation marks),
preceding the signal words Danger, Warning, Caution indicates hazards for
persons.
DANGER
In case of non-compliance with this safety instruction, death or serious injury
will occur.
WARNING
In case of non-compliance with this safety instruction, death or serious injury
can occur.
CAUTION
In case of non-compliance with this safety instruction, minor or moderate injury
can occur.
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Using safety instructions
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Bosch Rexroth AG R911384699_Edition 03

NOTICE
In case of non-compliance with this safety instruction, material damage can
occur.
3.3 Symbols used
Pointers are displayed as follows:
This is a note.
Tips are displayed as follows:
This is a tip.
3.4 Explaining the signal alert symbol on the device
krax
If this symbol is on your device, you have to observe the documentation
on the device. The respective documentation informs on the type of
hazard as well as the steps required to avoid this hazard.
4 Intended use
The PR4 and VR4 control cabinet and panel PCs are PC-based machine operator
and visualization terminals. Depending on the application or configuration, they
can also meet the control functionality. The devices are intended for the
following use cases:
●Operator terminals, visualization terminals and programming terminals with
an integrated soft control in stand-alone machines
●Operator terminals, visualization terminals and programming terminals for
connected IndraControl controls
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Intended use
R911384699_Edition 03 Bosch Rexroth AG

The device might be destructed if not the
expressly stated accessories, mounting parts
and other components, cables, lines, software
and firmware are used.
NOTICE
The PR4 and VR4 and panel PCs may only be used as intended and with the
accessories, mounting parts and other components specified in this
documentation. Components that are not expressly mentioned must neither be
attached nor connected. The same applies to cables and lines.
Only to be operated with the component configurations and combinations
expressly defined and with the software and firmware specified in the
corresponding functional description.
Typical areas of application of the operator display:
●Handling and assembly systems
●Packaging and food processing machines
●Printing and paper converting machines
●Machine tools
●Wood processing machines
The devices may only be operated under the mounting and installation
conditions, the position and the ambient conditions (temperature, degree of
protection, humidity, EMC etc.) specified in the related documentation.
5 Spare parts, accessories and wear parts
5.1 External 24 V power supply unit
Ordering code Part number Description
VAP01.1H-W23-024-010-NN R911171065 External 24 V power supply unit
for IndraControl V-devices
Tab. 5-1: External 24 V power supply unit for the operator display
5.2 Uninterruptible power supply
Ordering code Part number Description
VAU02.1S-024-024-072-NN R911385289 Uninterruptible Power Supply
24 V DC, 72 watt with RS232
interface
Tab. 5-2: Uninterruptible power supply (UPS)
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Spare parts, accessories and wear parts
IndraControl PR4 and VR4 Control cabi-
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Bosch Rexroth AG R911384699_Edition 03

5.3 Splitter
Connecting unit to connect two operator displays with the same resolution and
the same version to one control cabinet PC.
Ordering code Part number Description
VAC08.1SSP-HDM-2D2-NNNN R911175117 Splitter for CDI+ interface
5.4 Connecting cables for CDI+ interface
Malfunctions caused by using inappropriate CDI+ cables.
Use only cables listed in the following overview.
Ordering code Part number Description
RKB0008/000,5 (*******-*******-*******) R911171484 Length: 0.5 m
RKB0008/001,0 (*******-*******-*******) R911171485 Length: 1 m
RKB0008/002,5 (*******-*******-*******) R911170151 Length: 2.5 m
RKB0008/005,0 (*******-*******-*******) R911170152 Length: 5 m
RKB0008/007,5 (*******-*******-*******) R911172971 Length: 7.5 m
RKB0008/010,0 (*******-*******-*******) R911170153 Length: 10 m
RKB0008/015,0 (*******-*******-*******) R911171183 Length: 15 m
RKB0008/020,0 (*******-*******-*******) R911171184 Length: 20 m
RKB0008/025,0 (*******-*******-*******) R911170154 Length: 25 m
RKB0008/030,0 (*******-*******-*******) R911171381 Length: 30 m
RKB0008/035,0 (*******-*******-*******) R911171369 Length: 35 m
RKB0008/040,0 (*******-*******-*******) R911171382 Length: 40 m
RKB0008/050,0 (*******-*******-*******) R911171383 Length: 50 m
RKB0008/055,0 (*******-*******-*******) R911173779 Length: 55 m
RKB0008/060,0 (*******-*******-*******) R911173780 Length: 60 m
RKB0008/065,0 (*******-*******-*******) R911173781 Length: 65 m
RKB0008/070,0 (*******-*******-*******) R911173782 Length: 70 m
Tab. 5-3: Connecting cables to control cabinet PC, panel PC and operator display. Further
cable lengths are available on request.
Further cable lengths are available upon request.
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Spare parts, accessories and wear parts
R911384699_Edition 03 Bosch Rexroth AG

5.5 USB connecting cables (USB 2.0)
Ordering code Part number Description
RKB0019/000,5 (*******-*******-*******) R911171165 USB connecting cable,
length 0.5 m
RKB0019/001,0 (*******-*******-*******) R911171166 USB connecting cable,
length 1 m
RKB0019/003,0 (*******-*******-*******) R911171167 USB connecting cable,
length 3 m
RKB0019/005,0 (*******-*******-*******) R911171168 USB connecting cable,
length 5 m
5.6 Connecting cables of the display port
The listed display port cables are provided with a special shielding. The display
port cables meet the following specifications:
●Conform to the display port 1.2
●Resolutions up to 4096 x 2160
●Supports HDCP 1.3 and DPCP
Ordering code Part number Description
RKB0063/003,0 (*******-*******-*******) R911391713 Connecting cable of the
display port, length 3 m
RKB0063/005,0 (*******-*******-*******) R911391714 Connecting cable of the
display port, length 5 m
5.7 Wear parts
Wear parts are not subject to any warranty.
5.7.1 CMOS battery
The service life of the CMOS battery of type BR2032 is 5 to 7 years.
6 Ambient conditions
Humidity 85% at 40°C (non-condensing)
Operating temperature 0 to 55°C (with airflow 0.3 m/s)
Storage temperature -20 to 60 °C
Shock protection IEC 60068-2-27
Overvoltage category 2
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Ambient conditions
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Bosch Rexroth AG R911384699_Edition 03

Contamination level 2, no condensation allowed
Mechanical strength IEC 60068-2-64
Acceleration: SSD 2G
Tab. 6-1: Ambient conditions
The ambient air must not contain acids, alkaline solutions, corrosive
agents, salts, metal vapors and other electrically conductive
contaminants in high concentrations
The ambient air must be free from dust, housings and installation
compartments must comply with the min. degree of protection IP 54
according to DIN VDE 0470-1.
This is a product that corresponds to the limit values of the emitted
interference of class A (industrial environments), but not of class B
(residential area and small enterprises).
When using the product in residential areas or small enterprises, the
operator has to take actions to prevent radio interferences (also
refer to DIN EN 55022).
Defective product due to gases jeopardizing
functions
NOTICE
Due to the risk of corrosion, avoid sulphurous gases (e.g. sulphur dioxide (SO2)
and hydrogen suphide (H2S)). The product is not resistant against these gases.
Failure of the product due to contaminated air
NOTICE
●The ambient air must not contain acids, alkaline solutions, corrosive agents,
salts, metal vapors and other electrically conductive contaminants in high
concentrations
●The devices to be installed into the housing and installation compartments
must at least comply with the degree of protection IP 54 according to DIN EN
60529.
●The device shall be provided in a suitable fire enclosure in the end-use
application.
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Ambient conditions
R911384699_Edition 03 Bosch Rexroth AG

7 Technical data
7.1 PC box
PR4100 PR4200 PR4300
CPU i3-6100U
2.3 GHz
Dual Core
i5-6300U
2.4 GHz
Dual Core
i7-6600U
2.6 GHz
Dual Core
GPU Intel® HD Graphics 5200
Memory DDR4, 8 GB RAM, 16 GB optional
Audio Analog output
Bulk memory ●64 GByte or 256 GByte SSD or
2 × 256 GByte SSD (RAID1)
Mini PCIe (internal) 2 × Mini PCIe
●mPCIe interface module
PCIe slot 1 x PCIe, 10 W max., card length: 175 m max.
Ethernet ports 2 × Gbit i210 with synchronous cycle
1 × Gbit i219
Serial ports 1 × RS-232
1 × RS-232, RS-422, RS-485
Serial port speed 115 kbps max.
USB 2 × USB 2.0
2 × USB 3.0
Display port 1 × DP
CDI+tx 1 × CDI+tx operating display connection at a large distance (optional)
TPM TPM 2.0 (onboard) chip: INFINEON_SLB 9665TT2.0
RTC battery Button cell BR2032
Mounting Front uprights mounting
Input voltage 24 V DC +25 %, -20 % with IEC 61131-2
Power consumption 70 W max.
Weight 4.6 kg
Degree of protection IP20
Tab. 7-1: Technical data of the PR4100, the PR4200 and the PR4300
2 × GBit LAN (optional)
Controller Intel® I350-AM2 LAN Controller
Ethernet 10/100/1000 Mbps
Tab. 7-2: Technical data 2 × GBit LAN
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Technical data
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Bosch Rexroth AG R911384699_Edition 03

RS-422/485, electrically isolated (optional)
COM interface type RS-422/485
Host interface USB 2.0
Plug-in connector 2 x D-Sub, 9-pin, male.
Insulation protection 2,000 DC
ESD protection 15 KV
EFT protection 2,500 V
Surge protection 1,000 V DC
Tab. 7-3: Technical data RS-422/485, electrically isolated
RS-232, electrically isolated (optional)
COM interface type RS-232
Host interface USB2.0
Plug-in connector 2x D-Sub 9-pin, male.
Insulation protection 2,000 V DC
ESD protection 15 KV
EFT protection 2,500 V
Surge protection 1,000 V DC
Tab. 7-4: Technical data of the RS-232, electrically isolated
7.2 Panel PC
Display 396 mm TFT (15")
1366 × 768 pixels
16.2 million colors
546 mm TFT (21")
1920 × 1080 pixels
16.7 million colors
Weight Approx. 8.7 kg Approx. 11.1 kg
Operation Projected capacitive 10-point multitouch
Surface of the front panel Chemically strengthened front glass
Degree of protection Front panel IP 66
Tab. 7-5: Technical data of the VR4x15 and the VR4x21
7.3 Optical characteristic values
7.3.1 TFT
The maximum permissible number and type of pixel errors of TFT displays
depends on the manufacturer and is defined by the respective incoming
inspection of the vendor.
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Technical data
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7.3.2 Input system or multi-touch front
The maximum permissible number, type and size of defects on the front, on the
glass or between the display and the front – such as trapped dust, dirt and
scratches is defined in the FT quality guideline.
8 Standards
The products have been developed according to the current German edition of
the standards at the time of product development.
8.1 Standards used
Standard Description
EN 60204 -1 Safety of machinery – Electrical equipment of machines
EN 61000-6-4 Generic standards – Emission standard (industrial environments)
EN 61000-6-2 Generic standards – Noise immunity (industrial environments)
EN 60068-2-6 Vibration test
EN 60068-2-27 Shock test
EN 61010-1 Safety requirements for electrical equipment for measurement, control
and laboratory use - Part 1: General requirements
Tab. 8-1: Standards used
8.2 FCC
This device was tested and complies with the limit values for a digital device of
class A as per part 15 of the FCC rules. These limit values should ensure an
appropriate protection against harmful interferences if the device is operated in
an industrial area. This device creates and uses high-frequency, it can radiate it
and it can cause harmful interferences of the wireless communication if it is not
installed and used as specified in the operating instructions. Harmful
interferences can result if this device is operated on a residential area. In this
case, the user has to eliminate the interferences at his own expense.
This device complies with part 15 of the FCC rules. Operation is subject to the
following two conditions:
●This device may not cause harmful interferences.
●This device has to tolerate any receiving interferences, including interferences
that can cause undesired operation.
8.3 CE marking
8.3.1 Declaration of conformity
The electronic products described in these instructions comply with the
requirements and the target of the following EU directive and the following
harmonized European standards:
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Standards
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Bosch Rexroth AG R911384699_Edition 03

EMC directive 2014/30/EU
The electronic products described in the present instructions are intended for
use in industrial environments and comply with the following requirements:
Standard Title
DIN EN 61000-6-2 Electromagnetic compatibility (EMC)
Part 6-2: Generic standards – Immunity for
industrial environments
DIN EN 61000-6-4 Electromagnetic compatibility (EMC)
Part 6-4: Generic standards – Emission standard
for industrial environments
Tab. 8-2: Standards for electromagnetic compatibility (EMC)
Loss of CE conformity due to modifications at the device
CE marking applies only to the device upon delivery. After modifying
the device, verify the CE conformity.
8.4 UL/CSA certified
The devices are certified acc. to
●UL 61010-2-201 (Industrial Control Equipment) and
●CSA22.2 No. 61010-2-201 (CSA)
UL file no. E210730.
However, there can be combinations or extension stages with a limited or
missing certification. Thus, verify the registration according to the UL marking
on the device.
Loss of UL/CSA conformity due to modifications at the device
UL and CSA marking applies only to the device upon delivery. After
modifying the device, verify the UL and the CSA conformity.
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Standards
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9 Interfaces
Fig. 9-1: Interfaces PR4 without CDI+ interface
XCDI+tx
Fig. 9-2: Interfaces PR4 with CDI+ interface
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Interfaces
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