Bosch Rexroth IndraControl VSP 3 Series User manual

Instructions
Electric Drives
and Controls Pneumatics Service
Linear Motion and
Assembly Technologies
Hydraulics
Rexroth IndraControl
VSP xx.3
Panel PC
R911337705
Edition 01

Title
Rexroth IndraControl
VSP xx.3
Panel PC
Type of Documentation
Instructions
Document Typecode
DOK-SUPPL*-VSP*XX.3***-IT01-EN-P
Internal File Reference
RS-e244d4cbcdd6675e0a6846a501ea88be-1-en-US-5
Record of Revision
Edition Release Date Notes
First edition 07.2012 --
Copyright
© Bosch Rexroth AG 2012
This document, as well as the data, specifications and other information set forth in it,
are the exclusive property of Bosch Rexroth AG. It may not be reproduced or given to
third parties without its consent.
Liability
The specified data is intended for product description purposes only and shall not be
deemed to be a guaranteed characteristic unless expressly stipulated in the contract.
All rights are reserved with respect to the content of this documentation and the availa‐
bility of the product.
Published by
Bosch Rexroth AG
Electric Drives and Controls
P.O. Box 13 57
97803 Lohr, Germany
Bgm.-Dr.-Nebel-Str. 2
97816 Lohr, Germany
Phone [phone]
Bosch Rexroth AG DOK-SUPPL*-VSP*XX.3***-IT01-EN-P
Rexroth IndraControl VSP xx.3 Panel PC

Fax [phone]
http://www.boschrexroth.com/electrics
Development automation systems control hardware HB (MK/CS)

Table of Contents
Page
1 About this Documentation................................................ 5
2 Product Identification and Scope of Delivery................... 7
2.1 Product Identification....................................................................................... 7
2.2 Scope of Delivery............................................................................................ 7
3 Using the Safety Instructions........................................... 7
3.1 Safety instructions – structure......................................................................... 7
3.2 Explaining Signal Words and Safety Alert Symbol.......................................... 8
4 Intended Use................................................................... 9
5 Spare Parts, Accessories and Wear Parts.................... 10
5.1 Uninterruptible Power Supply (UPS)............................................................. 10
5.2 External 24 V Power Supply Unit.................................................................. 10
5.3 USB Connecting Cable With Increased Noise Immunity............................... 10
5.4 Wear Parts.................................................................................................... 10
6 Ambient Conditions........................................................ 12
7 Technical Data............................................................... 13
7.1 Front Panel.................................................................................................... 13
7.2 PC Box.......................................................................................................... 15
7.3 Power Consumption...................................................................................... 15
7.4 Weight........................................................................................................... 15
8 Standards...................................................................... 16
8.1 Used Standards............................................................................................. 16
8.2 CE Marking.................................................................................................... 16
8.2.1 Declaration of Conformity ............................................................................. 16
8.3 UL/CSA Certified........................................................................................... 17
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Table of Contents
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Page
9 Interfaces....................................................................... 18
9.1 Connector Panel............................................................................................ 18
9.2 Overview....................................................................................................... 18
9.3 PC Voltage Supply X10 ................................................................................ 19
9.4 Serial Interface XCOM ................................................................................. 19
9.5 XUSB Interfaces............................................................................................ 20
9.6 Ethernet Interface XLAN............................................................................... 20
9.7 XVGA Interface............................................................................................. 20
9.8 Keyboard Interface XKB................................................................................ 20
9.9 Mouse Interface XMouse.............................................................................. 21
9.10 Audio Interface XAudio.................................................................................. 21
9.11 UPS with USB Interface................................................................................ 21
10 Mounting, Dismounting and Electrical Installation......... 22
10.1 Installation Notes........................................................................................... 22
10.2 Mounting........................................................................................................ 23
10.3 Mounting Dimensions.................................................................................... 24
10.3.1 Mounting Dimensions VSP 16.3.................................................................... 24
10.3.2 Mounting Dimensions VSP 40.3.................................................................... 25
10.4 Electrical Wiring............................................................................................. 26
10.4.1 Connecting the Panel PC to the Voltage Supply........................................... 26
10.4.2 Connecting the Panel PC to the UPS............................................................ 27
11 Commissioning.............................................................. 27
12 Device Description......................................................... 28
12.1 General Information....................................................................................... 28
12.2 Operating and Error Display.......................................................................... 30
13 Error Causes and Elimination........................................ 31
14 Maintenance.................................................................. 31
14.1 General Information....................................................................................... 31
14.2 Cleaning Notes.............................................................................................. 32
Bosch Rexroth AG
Table of Contents
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Page
14.3 Regular Maintenance Tasks.......................................................................... 32
14.4 Exchanging the Hard Disks........................................................................... 33
14.5 Display........................................................................................................... 35
14.6 Inserting the Extension Cards....................................................................... 35
14.7 Exchanging the Housing Fan........................................................................ 36
15 Ordering Information...................................................... 36
15.1 Accessories and Spare Parts........................................................................ 36
15.2 Type Designation Code................................................................................. 37
16 Disposal......................................................................... 37
16.1 General Information....................................................................................... 37
16.2 Take-Back..................................................................................................... 38
16.3 Package........................................................................................................ 38
16.4 Batteries and Accumulators.......................................................................... 38
17 Service and Support...................................................... 38
Index.............................................................................. 41
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1 About this Documentation
Overview – target groups and product phases
The activities, product phases and target groups that refer to the present documenta‐
tion are marked in red color in the following figure.
Example: In the product phase "Mounting (assembly/installation)", the "mechanic/elec‐
trician" can execute the activity "install" using this documentation.
Selection Engineering
Design engineer Mechanic/
electrician
Service
Pres ales Aftersales
Mounting
Product
phases
Target
groups
Activities
(assembly/installation)
Commissioning
Operation De-
commissioning
Programmer
Technologist
Process
specialist
Programmer
Commissioning engineer
Technologist
Process specialist
Machine
operator
Maintenance
technician
Mechanic/
electrician
Disposal company
To select
To prepare
To design
To construct
To unpack
To mount
To install
To parameterize
To program
To configure
To simulate
To optimize
To test To operate
To maintain
To remove
faults
To create
the NC program
To dismount
To dispose
Fig.1-1: Assigning the present documentation to the target groups, product phases
and activities of the target group
Purpose
This document instructs the technical staff of the machine manufacturer on how to per‐
form the mechanic and electrical installation in a safe way and on how to commission
the panel PC.
Required qualifications: Individual who is able to assess the tasks assigned and identify
possible safety risks owing to qualification in the subject, knowledge and experience.
The individual should also be familiar with the standards and regulations.
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About this Documentation
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Availability
This document is part of the present product delivery. This document has to be availa‐
ble to the user at any time. The product has to be passed on together with this docu‐
ment only.
Scope
This document is valid for all variants, whose type designation code starts with
"VSP16.3...." or with "VSP40.3....".
The type designation code specifications are located on the type plate of the device,
see also chapter 2.1 "Product Identification" on page 7.
Further documents
Title Codes and notes
Rexroth IndraControl
VSP 16.2/40.3
Panel PC
DOK-SUPPL*-VSP*XX.3***-PR03-EN-P
R911323882
Project Planning Manual
This documentation contains, among other
things, software information on the panel
PC:
● Windows XP Multi-User-Interface
● Data backup with Acronis
● Software for UPS monitoring
● Maintenance software
● Simulation of the right mouse key
● Service programs for hard disk, temper‐
ature and fan monitoring
● Disabling the USB connection
● Autologin
● RAID systems
● Selecting the graphics driver depending
on the processor type
Fig.1-1: Further documents
Bosch Rexroth AG
About this Documentation
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2 Product Identification and Scope of Delivery
2.1 Product Identification
The type plate is located on the rear panel.
Bosch Rexroth AG D-64711 Erbach
Made in Germany
MA6/210-7402-M
U
N
IN 3AC 230V 50/60 Hz
I
N
OUT 10/7,5/5/5/1,5/1,5 A max.
I-C-B-T-V
SW-Version V0,002
MNR: 1070086300 -105 04W03
1070
SN: 123456789
13026
2
3
6
7
7
10
11
12
13
14
9
8
5
4
1
Bosch rexroth Electric Drives and Controls GmbH
D-64711 Erbach Made in Germany
BTV40.1AHB-256S-P5C-
UN-FW
UNIN 3AC 230V 50760Hz
IN
OUT 10/7,5/5/5/1,5/1,5A max.
I-C-B-T-V
SW-Version V0,002
MNR:1070170021 -101 03W19
7261
IND.CONT.EQ 17YB
SN: 123456814
15
16
Madein Germany
UN: AC230V/ 115V
IN: 0,7A/ 1,4A
MNR: 1070086255 -101 V-Nr: 1
TYP: PCPNL PEN400J1287 IS110-T
Bosch Rexroth Electric Drives and Controls GmbH
D-64711 Erbach
SN: 004012652
7261
IND.CONT-EQ 17YB
XXXXXXXXXXXXXXXXX
I-C-B-H-T-V
FD: 05W01
123
4
8
9
5
10
6
12
11 13
14
15
16
1Logotype 2Division or plant number
3Type code (type designation code) 4Parts number
5State of revision 6Date of manufacture (yyWww)
7Nominal voltage 8Nominal current
9Test marking 10 Version number
11 CE marking 12 Underwriters Laboratories Inc. mark
13 Serial number as barcode 14 Serial number
15 Designation of origin 16 Company address
Fig.2-1: Type plates, example
2.2 Scope of Delivery
● Panel PC
● Instructions
● Mounting kit
● Software licenses
3 Using the Safety Instructions
3.1 Safety instructions – structure
The safety instructions are structured as follows:
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Using the Safety Instructions
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Burns and chemical burns due to wrong
battery treatment!
CAUTION
Safety alert symbol
Signal word Consequences and
source of danger
Avoiding danger
Do not open the batteries and do not heat them over 80 °C.
Fig.3-1: Safety instructions – structure
3.2 Explaining Signal Words and Safety Alert Symbol
The safety instructions in this documentation contain specific signal words (danger,
warning, caution, notice) and, if necessary, a safety alert symbol (according to
ANSI Z535.6-2006).
The signal word is meant to draw the reader's attention to the safety instruction and sig‐
nifies the degree of danger.
The safety alert symbol (a triangle with an exclamation point), which precedes the sig‐
nal words danger,warning and caution is used to alert the reader to personal injury haz‐
ards.
DANGER
In case of non-compliance with this safety instruction, death or serious injury will occur.
WARNING
In case of non-compliance with this safety instruction, death or serious injury can occur.
CAUTION
In case of non-compliance with this safety instruction, minor or moderate injury could
occur.
NOTICE
In case of non-compliance with this safety instruction, property damage could occur.
Bosch Rexroth AG
Using the Safety Instructions
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4 Intended Use
The Bosch Rexroth panel PCs are PC-based machine operator and visualization termi‐
nals. Depending on the respective configuration they can also perform control func‐
tions. The are intended for the following use cases:
● As operating, visualization and programming terminal with integrated soft control in
stand-alone-machines.
● As operating, visualization and programming terminal for connected IndraControl
controls.
Danger of destruction of the device if not expressly
stated accessories, mounting parts and other com‐
ponents, cables, lines, software and firmware are
used.
NOTICE
The panel PCs may be used only as intended and with the accessories, mounting
parts, and other components specified in this documentation. Components that are not
expressly mentioned must neither be attached nor connected. The same is valid for ca‐
bles and lines.
Operation must only be carried out with the hardware component configurations and
combinations that are expressly specified and with the software and firmware indicated
and specified in the respective documentation and functional descriptions.
Areas of application of the panel PCs are:
● Handling systems and assembly systems
● Packaging and food processing machines
● Printing machines and paper converting machines
● Machine tools
● Wood processing machines
The panel PCs may only be operated under the mounting and installation conditions,
the position, and the ambient conditions (temperature, degree of protection, humidity,
EMC etc.) specified in this documentation.
Danger of destruction of the touch screen if operat‐
ed with inappropriate objects (e.g. screwdriver).
NOTICE
Operate the touch screen only with your finger or with a special touch pen (parts num‐
ber 1070923266).
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Intended Use
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5 Spare Parts, Accessories and Wear Parts
5.1 Uninterruptible Power Supply (UPS)
Order code Parts number Description
VAU01.1U-024-024-240-NN R911171024 Uninterruptible power supply
DC 24 V, 240 watts with USB inter‐
face
Fig.5-1: Uninterruptible power supply (UPS)
5.2 External 24 V Power Supply Unit
External 24 V power supply unit for VSP 16.3 and VSP 40.3.
Order code Parts number Description
VAP01.1H-W23-024-010-NN R911171065 External 24 V power supply unit for
the IndraControl V devices
Fig.5-2: 24 V power supply unit for VSP 16.3 and VSP 40.3
5.3 USB Connecting Cable With Increased Noise Immunity
USB cables with increased noise immunity for connecting the panel PC to the uninter‐
ruptible power supply (VAU 01.1U) with communication interface.
Order code Parts number Description
RKB0050/001,0 R911172944 USB connecting cable with increased
noise immunity,
Length 1.0 m
RKB0050/003,0 R911172945 USB connecting cable with increased
noise immunity,
Length 3.0 m
Fig.5-3: USB connecting cable for VSP 16.3 and VSP 40.3
5.4 Wear Parts
Wear parts are not subject to any warranty.
Backlight
The service life of the backlight is limited. After this time has been exceeded, the back‐
light will produce only 50 % of its original brightness. The service life is approx. 50,000
hours at an ambient temperature of 25 °C.
Bosch Rexroth AG
Spare Parts, Accessories and Wear Parts
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CMOS battery
The guaranteed service life of the CMOS battery is 5 to 7 years. To replace this battery,
please contact the Bosch Rexroth Service.
Batteries can cause fire, explosions or chemical
burn.
WARNING
Do not load, remove, destroy, burn or heat batteries over 100 °C. Dispose old batteries
immediately and properly. Keep away from children!
Mechanical hard disk
The hard disk is an electromechanical wear part that is subject to wear during the ope‐
rating time. The MTBF ("Mean Time Between Failures" is 300,000 hours in considera‐
tion of the ambient conditions in chapter 6 "Ambient Conditions" on page 12 and the
conditions in fig. 5-4 "Working conditions for the mechanical hard disk" on page 11.
Operating hours (power-on hours) 250 h/month or less than 3000 h/year
Operating time (operating hours) 20 % or less of the operating hours
Accesses 30 % of the operating hours
Fig.5-4: Working conditions for the mechanical hard disk
Solid State Drive
The SSD (Solid State Drive) shock resistance and temperature resistance is higher
compared to an ordinary hard disk. It is only subject to electrical and not to mechanical
wear. The MTTF is a calculated value and is 2 mill. hours if the surrounding air temper‐
ature is 25 °C considering the conditions specified in fig. 5-5 "Working conditions of the
SSD" on page 11.
Operating hours (power-on hours) 8760 h/year (24/7 operation)
Operating time 100% of the operating hours
Fig.5-5: Working conditions of the SSD
The SSD with 100 GB has a guaranteed service life, and 500 TB data can be written on
and deleted from the SSD.
The SSD wears faster if it is often defragmented.
NOTICE
Avoid defragmenting the SSD. SSD is an electronic storage medium. Defragmenting is
not required.
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Spare Parts, Accessories and Wear Parts
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Fan
Fans are mechanical wear components, whose service life is extremely temperature-
dependent. The service life of the fan, which is integrated in the housing, is as follows:
Ambient temperature Service life
40 ℃ 60,000 hours
70 ℃ 30,000 hours
Fig.5-6: Service life of the fan
The housing fan can be exchanged by the customer. For ordering spare parts, please
contact the Bosch Rexroth Service.
The fan of the power supply unit and the processor fan cannot be exchanged. In case
of a fan failure, please contact the Bosch Rexroth Service.
6 Ambient Conditions
Ambient conditions In operation Transport Storage
Max. ambient tem‐
perature
+5 ℃ up to +45 ℃ -20 ℃ up to +60 ℃
Max. temperature
gradient
Temporal temperature changes up to 3 K per minute
Humidity Min. relative humidi‐
ty: 5%
Max. relative humidi‐
ty: 85%
Min. absolute humid‐
ity: 1 g/m3
Max. absolute hu‐
midity: 25 g/m3
Condensation not al‐
lowed
Corresponds to cli‐
matic class 3K3 acc.
to EN 60721-3-3
Min. relative humidi‐
ty: 5%
Max. relative humidi‐
ty: 75%
Min. absolute humid‐
ity: 1 g/m3
Max. absolute hu‐
midity: 25 g/m3
Condensation not al‐
lowed
Corresponds to cli‐
matic class 2K2 acc.
to EN 60721-3-2
Min. relative humidi‐
ty: 5%
Max. relative humidi‐
ty: 85%
Min. absolute humid‐
ity: 1 g/m3
Max. absolute hu‐
midity: 25 g/m3
Condensation not al‐
lowed
Corresponds to cli‐
matic class 1K2 acc.
to EN 60721-3-1
Air pressure Up to 3000 m above sea level acc. to EN 61131-2
Bosch Rexroth AG
Ambient Conditions
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Ambient conditions In operation Transport Storage
Mechanical strength Max. vibration:
Frequency range:
10 Hz to 150 Hz
Excursion:
0.075 mm at 10 Hz
to 57 Hz
Acceleration:
1 g at 57 Hz to 150
Hz
acc. to EN
60068-2-6
Max. shock:
15 g 11 ms
acc. to EN 60068-2-27,
no disturbance of the function
Degree of pollution 2
Overvoltage catego‐
ry
2 -
Fig.6-1: Ambient Conditions
The ambient air must not contain acids, alkaline solutions, corrosive
agents, salts, metal vapors, and other electrically conductive contaminants
in high concentrations.
The ambient air must be dust-free. Housings and installation compart‐
ments must at least comply with degree of protection IP 54 according to
DIN VDE 0470-1.
7 Technical Data
7.1 Front Panel
VSP 16.3
VSP 16.3DB VSP 16.3AK VSP 16.3BK
Display 12" TFT, 800 × 600 pixels
256,000 colors
Operation Touch screen operation Key operation
Surface Color RAL 7035
Light gray
Graphite gray
(Bosch design)
Color RAL 7035
Light gray
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Technical Data
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Degree of protec‐
tion
Front panel IP 65 acc. to DIN 40 050, IEC 529
Interface USB connection,
Cover degree of pro‐
tection
IP 65
No USB USB connection,
Cover degree of pro‐
tection
IP 65
Fig.7-1: Technical data, front panel of the VSP 16.3
VSP 40.3
VSP 40.3DE VSP 40.3DF VSP 40.3AL VSP 40.3BK
Display 15" TFT, 1024 × 768 pixels, 256,000 colors
Operation Touch screen
operation
Touch screen
and key opera‐
tion
Touch screen
operation
Key operation
Surface Color RAL 7035
Light gray
Graphite gray
(Bosch design)
Color RAL 7035
Light gray
Degree of protec‐
tion
Front panel IP 65 acc. to DIN 40 050, IEC 529
Interface USB connection,
Cover degree of protection
IP 65
No USB USB connec‐
tion,
Cover degree of
protection
IP 65
Fig.7-2: Technical data, front panel of the VSP 40.3
Surfaces, colors and their structure may diverge from each other slightly.
Also the height and shape of the embossings may diverge from each oth‐
er.
In some cases the touch screen surface may camber due to high air hu‐
midity or high temperatures. This does not impair the function of the touch
screen. Blistering is no cause for a complaint.
The installed displays comply with class 2 according to ISO 13406-2. Pixel
errors in the specified range are no cause for a complaint.
Bosch Rexroth AG
Technical Data
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7.2 PC Box
PC box 6 slots
Processor Celeron 440, min. 2 GHz
Chip set Integrated graphics controller
with a maximum of 8 MB video memory
RAM 1 GByte (4 GByte max.)
Hard disk 160 GB, alternatively 2 × 160 GB (RAID1) or 100 GB SSD
Optional drives DVD burner
Interfaces ● CDI interface (compact display interface) screen and
data interface to the VDP xx.3
● 1 × VGA connection (15-pin, HD-Sub)
● 8 × USB connection (type A, USB2.0)
● 2 × Ethernet connection (RJ 45, 10/100/1000 Base-T)
● 1 × keyboard connection (PS/2)
● 1 × mouse connection (PS/2)
● 1 × serial standard interface RS232
Slots
Max. installation depth:
5 × PCI
190 mm
1 × PCIe (4-fold)
150 mm
Supply voltage DC 24 V
Degree of protection ac‐
cording to DIN EN 60529
PC box: IP 20
Fig.7-3: Technical data, PC box
7.3 Power Consumption
The total power consumption of the device is 160 watts (max.).
7.4 Weight
VSP16.3: 8.5 kg
VSP40.3: 9.5 kg
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Technical Data
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8 Standards
8.1 Used Standards
Standard Description
EN 60 204-1 Electrical equipment of machines
EN 60 61000-6-4 Generic standards - emission standard (industrial environ‐
ments)
EN 60 61000-6-2 Generic standards – noise immunity (industrial environ‐
ments)
EN 61558-2-6 Transformer for 24 V power supply unit, protective separa‐
tion
EN 60664-1 Overvoltage category II
EN 61 131-2 24 V outputs requirements
EN 61 131-2 24 V current supply requirements
EN 60950 Clearances and creepage distances office (environment)
and power units
ISO 13850 Safety of machinery, emergency stop devices
EN 60 529 Degrees of protection (including housings and installation
compartments)
EN 60 068-2-6 Vibration test
EN 60068-2-27 Shock test
EN 60721-3-3 Classification of ambient conditions
EN 60721-3-2 Classification of ambient conditions
EN 60721-3-1 Classification of ambient conditions
UL 508 Industrial Control Equipment
Fig.8-1: Used standards
8.2 CE Marking
8.2.1 Declaration of Conformity
The electronic products described in this project planning manual comply with the re‐
quirements and goals of the following EU directives and with the harmonized European
standards:
EMC Directive 2004/108/EC
The electronic products described in this project planning manual are intended for the
use in industrial environments and comply with the following requirements:
Bosch Rexroth AG
Standards
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Standard Title Edition
DIN EN
61000-6-4
(VDE 0839-6-4)
Electromagnetic compatibility (EMC)
Volume: 6-4: Generic standards – emission stand‐
ard for industrial environments (IEC
61000-6-4:2006)
September
2007
DIN EN
61000-6-2
(VDE 0839-6-2)
Electromagnetic compatibility (EMC)
Volume: 6-2: Generic standards – noise immunity
for industrial environments (IEC 61000-6-2:2005)
March 2006
Fig.8-2: Electromagnetic compatibility (EMC) standards
Non-compliance with CE conformity due to modifications to the device.
The CE marking is only valid for the device in its delivery status. After hav‐
ing modified the device, the CE conformity is to be verified.
Ask your representative for the Declaration of Conformity.
8.3 UL/CSA Certified
The devices are certified according to
●UL508 (Industrial Control Equipment) and
●C22.2 No. 142-M1987 (CSA)
UL File No. E210730
However, there can be combinations or extension stages with limited or missing certifi‐
cation. Thus, verify the registration according to the UL marking on the device.
Loss of UL/CSA conformity due to modifications to the device.
The UL and CSA marking is only valid for the device in its delivery status.
After modifying the device, the UL and CSA conformity is to be verified.
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Standards
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