Bosch C 1210 ESC Reference manual

Technical Service Bulletin:
A2 Error Code Troubleshooting
Models: C1210ESC, C1210ES, C1050ES, C950ES, 940ES, 940ESO, 830ES, 2400ES,
2700ES, 715ES, C800ES, C920ES/ESC, Integra 500, Evolution 500
Introduction
This procedure must be performed by a qualified technician.
Follow the procedures below and report results to Bosch Technical
Support. This will assist in determining the cause and solution to the
problem.
A2 error code
This error code detected by the flue gas limiter indicates a possible
exhaust leak from the combustion chamber.
Flue Gas Limiter
The flue gas limiter is a safety device located in the upper right
corner of the heater that is designed to trip (creating an open
circuit) if the chamber outside the heat exchanger exceeds 220 °F or
104 °C.
The limiter will reset itself (closing the circuit) when it cools off, but
the error will still have to be reset manually using the reset button
on the control board.
Tools needed:
Phillips head screwdriver
Digital Multi-meter
Procedure
1. Press the “reset” button on the control panel of the
heater to clear the error code. If the error code does not
reset or continues to reoccur, proceed with the following
troubleshooting steps.
2. Confirm that the heater is installed according to the
specifications in the manual.
Confirm that the exhaust and intake pipes are the correct
diameter, material and approved length as explained in the
installation manual provided with your model.
3. Remove cover per the installation manual and verify that the
plug connector between the flue gas limiter (white wires) and
the control unit (black wires) is firmly connected (see Fig. 1).
Figure 1
The flue gas limiter (see Fig. 2 A) should not be confused
with the overheat sensor (ECO) on the upper right corner
of the heat exchanger (see Fig. 2 B). The ECO serves an
entirely different function and prompts a different – E9 –
error code.
Figure 2
A
B

Data subject to change without notice | Printed in the USA | BTC 740002331 A | 05.2014 Bosch Thermotechnology Corp.
Technical Service Bulletin
2 | A2 Error Code Troubleshooting
Bosch Thermotechnology Corp.
50 Wentworth Avenue
Londonderry, NH 03053
Tel: [phone]
Fax: [phone]
www.bosch-climate.us
4. Inspect the heat exchanger for signs of exhaust leakage:
Perform a visual inspection of the heat exchanger, looking
for any signs of cracks or burn marks.
Visually inspect the gaskets on the top and bottom of the
heat exchanger to ensure the gaskets are properly seated.
Inspect the gaskets for any burned or melted sections.
Inspect the viewing window on the heat exchanger for any
cracks in the glass or breaks around the window gasket.
Inspect the gasket around the electrodes. Ensure holding
clamps are tight and secure.
If the heater can be reset and operated, pass a telescoping
mirror at and around all gaskets with the heater running. A
fogging mirror is a sign of a leak.
DANGER:
Any damaged gaskets allowing flue gasses to leak
must be replaced. Failure to replace the gaskets and
continued operation can lead to serious illness or even
death.
5. Inspect the exhaust and intake terminations for any
obstructions and clear if needed.
6. Check the resistance on the flue gas limiter as outlined below:
Set your digital multi-meter to ohms if an auto ranging
meter or 200 ohms if you need to set the range.
locate the flue gas limiter in the upper right hand corner of
the machine.
Insert one probe into each wire at plug connection.
Resistance should be 0.5 ohms or less. If there is no
continuity or the resistance is too high, the flue gas limiter
needs to be replaced.
After completing this procedure, please call us while still at
the unit at 1-800-798-8161 for diagnosis and resolution. If
it is more convenient for you, please email the results of
this procedure to [email protected]h.com and we will reply
within one business day.