BRAND-MAN RUSTLER 4B GRAY User manual

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TEL: 1300 667 146
RUSTLER 4B GRAY
BMRUS4BGRAY
OWNER’S MANUAL
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Made from 75% Bagasse
(enviromentally-friendly sugar cane
pulp by-product
Keep this manual for future reference.
This instruction manual contains important information necessary for the
proper assembly and safe use of the appliance.
Read and follow all warnings and instructions before assembling and using
the appliace.
Follow all warnings and instruction when using the appliance
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If you smell gas -
• Shut o gas to appliance.
• Extinguish any open ame.
• Open lid.
• If odor continues, keep away from the appliance and
immediately call your gas supplier or your re department.
DANGER
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WARNING
For Outdoor Use Only
(Outside any enclosure)
FOR YOUR SAFETY:
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• Improper Installation,
adjustment, alteration,
service or maintenance can
cause injury or property
damage.
• Read the installation,
operation, and maintenance
instructions thoroughly
before installing or
servicing this equipment.
• Failure to follow these
instruction could result
in re or explosion, which
could cause property
damage, personal injury, or
death.
• This instruction manual
contains important
information necessry for
the proper assembly and
safe use of the appliance.
• Read and follow all
warnings and instructions
before assembling and
using the appliance.
• Follow all warnings and
instructions when using the
appliance.
• Keep this manual for future
reference.
FOR YOUR SAFETY:
WARNING
WARNING
• Do NOT store or use
gasoline or other ammable
liquids or vapors in the
vicinity of this or any other
appliance.
• An LP cylinder not
connected for use shall
NOT be stored in the
vicinity of this or any
other appliance.
MD
一:
GRILLS

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Important Safeguards
DANGER: Failure to follow the dangers, warnings and cautions in this manual may result in serious bodily injury or death, or in a re or an explosion
causing damage to property
WARNINGS:
This Barbecue is for outdoor use only, and should not be used in a
building, garage or any other enclosed area.
Do Not operate, light or use this appliance within ten feet (3.05m) of
walls, structure or buildings.
For residential use only. This Barbecue is NOT for commercial use.
This BBQ is not intended for and should never be used as a heater.
TOXIC fumes can accumulate and cause asphyxiation.
This Barbecue is safety certied for use in any other location. Modi-
cation will result in a safety hazard and will void your warranty.
This Barbecue is for use with liquid propane (LP) gas only. The con-
version to or attempted use of natural gas in this LP gas Barbecue is
dangerous, may cause bodily harm and will void your warranty.
LP gas characteristics:
a. LP gas is ammable and hazardous if handled improperly. Be
come aware of the characteristics before using any LP gas
product.
b. LP gas is explosive under pressure, heavier than air, and settles/
pools in low areas.
c. LP gas in its natural state has no odor. For your safety, an odorant
is added that smells like rotten cabbage.
d. Contact with LP gas can cause freeze burns to skin.
Apartment dwellers: Check with management to learn the requir-
ments and re codes for using a LP gas Barbecue in your apartment
complex.
LP gas cylinder needed to operate. Only cylinders marked“propane”
may be used.
The LP gas cylinder must be constructed and marked in accordance
with the Specication for LP-gas Cylinders of the U.S. Department
of Transportation (D.O.T.) or the National Standard of Canada, CAN/
CSA-B339, Cylinders, Spheres and Tubes for the Transportation of
Dangerous Goods; and Commission.
LP gas cylinder must be arranged for vapor withdrawal.
The LP gas cylinder must have a listed overlling prevention device
(OPD).
Only use LP gas cylinders equipped with a cylinder connection de-
vice compatible with the connection for outdoor cooking appliances.
The LP gas cylinder must have a cylinder collar to protect the cylin-
der valve.
Never use an LP gas cylinder with a damaged body, valve, collar or
footing.
Dented or rusted LP gas cylinder may be hazardous and should be
checked by your LP gas supplier prior to use.
The LP gas cylinder should not be dropped or handled roughly.
LP gas cylinders must be stored outdoors out of reach of children
and must not be stored in a buiding, garage or any other enclosed
area. Your cylinder must never be stored where temperatures can
reach over 125F.
Do NOT insert any tool or foreign object into the valve outlet or
safety relief valve. You may damage the valve and cause a leak. Leak-
ing propane may result in an explosion, re, severe personal injury
or death.
Do NOT block holes in sides or back of Barbecue.
Never keep an LP gas cylinder in a hot car or trunk. Heat will cause
the gas pressure to increase, which may open the relief valv and al-
low gas to escape.
Place dust cap on cylinder valve outlet whenever the cylinder is not
in use. Only install the type of dust cap on the cylinder valve outlet
that is provided with the cylinder valve. Other types of caps or plugs
may result in leakage of propane.
If Barbecue is not in use, the gas must be turned o at the supply
cylinder and disconnected.
Do NOT store a spare LP gas cylinder under or near this appliance. If
not followed, a re causing death or serious injurymay occur.
Never ll the cylinder beyond 80 percent full. If not followed, a re
causing death or serious injurymay occur.
Keep the fuel supply hose away from any heated surfaces.
A re causing serious injury or damage to property may occur if the
above is not followed exactly.
Never attempt to attach this Barbecue to the self-contained LP gas sys-
tem of a camper trailer, motor home or house.
Never use charcoal, lighter uid, lava rocks, gasoline, kerosene or alcohol
with this product.
Your Barbecue has been checked at all factory connections for leaks.
Re-check all connections as described in the “Operating Instructions” sec-
tion, as shipping can loosen connections.
Check for leaks even if your unit was assembled for you by someone else.
Do NOT operate if a gas leak is present. Gas Leaks may cause a re or
explosion.
You must follow all instructions in the “Checking for Leaks” section
before operating. To prevent re or explosion hazard when testing for a
leak:
a. Always perform a leak test before lighting the BBQ and each time
the cylinder is connected for use.
b. No smoking. Do NOT use or permit sources of ignition in the area
while conducting a leak test.
c. Conduct the leak test outdoors in a well-ventilated area.
d. Do NOT use matches, lighters, or a ame to check for leaks.
e. The use of alcohol, prescription or non-prescription drugs may impair
the consumer’s ability to properly assemble or safely operate the
appliace.
f. Strong odors, colds, sinus congestion, etc. may prevent the detection
of propane. Use caution and common sense when testing for leaks.
g. Do NOT use Barbecue until any and all leaks are corrected.
If you are unable to stop a leak, disconnect the LP gas supply. Call a
gas appliance serviceman or your local LP gas supplier.
This Barbecue is designed to operate at an inlet pressure of 11 inches
water column.
Do NOT store or use gasoline or other ammable liquids or vapors within
25 feet (7.62 m) of this appliance.
Do NOT use in an explosive atmosphere. Keep Barbecue area clear and
free from combustible materials, gasoline and other ammable vapors
and liquids.
Minimum clearance from sides and back of unit to combustible construc-
tion is 30 inches (76.2 cm). Do NOT use this appliance under any type of
overhang or roof.
It is essential to keep the Barbecue’s valve compartment, burners and
circulating air passages clean.
Inspect Barbecue before each use.
Do NOT alter Barbecue in any manner. Any alteration will void your war-
ranty.
Do NOT use the Barbecue unless it is COMPLETELY assembled and all
parts are securely fastened and tightened.
Do NOT build this model of Barbecue in any built-in or slide-in construc-
tion. Ignoring this warning could cause a re or an explosion that can
damage property and cause serious bodily injury or death.
This Barbecue should be thoroughly cleaned nd inspected on a regular
basis.
Clean and inspect the hose before each use of the appliance. If there is
evidence of abrasion, wear, cuts or leaks, the hose must be replaced prior
to operation.
Use only the regulator and hose assembly provided. Use only the re-
placement regulator and hose assembly specied by Captivate Brands
USA Inc.
Use only Captivate Brand USA Inc factory authorized parts. The use of
any part that is not factory authorized can be dangerous and will void
your warranty.
Do NOT operate this appliance without reading“Operating Instructions”
in this manual.
Do NOT attempt to disconnect the gas regulator from the cylinder or any
gas tting while the Barbecue is in use.
Always place your Barbecue on a hard, non-combustible, level surface.
An asphalt or blacktop surface may not be acceptable for this purpose.
Move gas hoses as far away as possible from hot surfaces and dripping
hot grease.

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Do NOT touch metal parts of Barbecue until they have completely
cooled to avoid burns, unless you are wearing protective gear (pot
holders, gloves, BBQ mittens, etc.)
Do NOT install or use in or on boats or recreational vechicles.
When cooking, re extinguishing materials should be readily acces-
sible. In the event of an oil/grease re, do NOT attempt to extinguish
with water. Use type BC dry chemical re extinguisher or smother
with dirt, sand or baking soda.
Do NOT use Barbecue i high winds.
Never lean over the Barbecue when lighting.
Do NOT leave a lit Barbecue unattended. Keep children and pets
away from Barbecue at all times.
Do NOT leave Barbecue unattended while preheating or burning o
food residue on high. If Barbecue has not been cleaned, a grease re
can occur that may damage the product.
DO NOT place empty cooking vessels on the appliance while in
operation.
Use caution when placing anything on the Barbecue while the appli-
ance is in operaation.
Do NOT attempt to move Barbecue when in use. Allow the Barbecue
to cool before moving or storing.
LP gas cylinder must be properly disconnected and removed prior to
moving this Barbecue.
Storage of Barbecue indoors is permissible only if the cylinder is
disconnected, removed from the Barbecue and properly stored
outdoors.
Keep all electrical cords away from a hot Barbecue.
After a period of storage and/or nonuse, check for leaks, burner
obstructions and inspect for any abrasion, wear or cuts to the hose.
Failure to open side shelves while igniting the Barbecue’s burners, or not
waiting 5 minutes to allow the gas to clear if the Barbecue does not light,
may result in an explosive ame-up.
Always use a meat thermometer to ensure food is cooked to a safe tem-
perature.
Use protective gloves when assembling this product.
Do NOT force parts together as this can result in personal injury or dam-
age to the product.
Never cover entire cooking area with aluminium foil.
Deaths, serios injury or damage to property may occur if the above is not
followed exactly.
Using pan larger than 240mm diameter in capacity could exceed weight
limit of the side burner shelf
Do not modify the appliance.
This appliance must be kept away from ammable materials during use.
This outdoor cooking gas appliance is not intended to be installed in or
on boats. For other than RV grills, a statement that this appliance is not
intended to be installed in or on recreational vehicles.
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(a) The burning of Gas cooking fuel generates some by products which are on the list of substances known by the
State of California to cause cancer, reproductive harm, or other birth defects. To reduce exposure to these substances,
always operate this unit according to the use and care manual, ensuring you provide good ventilation when cooking
with Gas.
(b) Handling the brass material on this product exposes you to lead, a chemical known to the State of California to
cause cancer and birth defects or other reproductive harm. Wash hands after handling.
(c) This product contains chemicals, including lead and compounds, known by the State of California to cause cancer,
reproductive harm, or other birth defects.
(d) Wash your hands after using this product.
For more information go to: www.P65Warnings.ca.gov
WARNING
CALIFORNIA PROPOSITION 65 WARNING:

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Expanded View

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PART LIST
Body Assembly
Bottle Opener
Grease Pan
Grease Cup
Grease Cup Support
Heat Shield
Cooking Grill
Hotplate
Warming Rack
Paper Towel Hanger
Left Side Shelf
Right Side Shelf
Cart Bottom Panel
Caster
Gas Cylinder Fixture
Support
Gas Cylinder Fixture
Magnet Panel
Cart Left Side Panel

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PART LIST
Cart Right Side Panel
Cart Back Panel
Cart Front Upper Beam
Body Front Fixture
Body Back Fixture
Pylon Support
Cart Left Door
Cart Right Door
Charcoal Pan Hook
Charcoal Pan
Right Cabinet Bottom
Panel
Right Cabinet Back
Panel
Right Cabintet Side
Panel
Right Cabinet Hook
Support
Right Cabinet Door
Panel
Right Cabinet Upper
Beam
Left Bottom Cabinet
Panel
Left Cabinet Back
Panel

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PART LIST
Left Cabinet Side
Panel
Left Cabinet Upper
Beam
Left Cabinet Door
Pin Support
Side Cabinet Door
Handle
Side Cabinet Door
Bottom Magnet
Side Cabinet Down
Side Magnet
Left Cabinet Door
Leg Support - Right
Left Cabinet Door
Leg Support - Left
Left Cabinet Door
Left Cabinet Door
Extension
Left Cabinet Support
Side Door Stopper
Side Internal Cabinet 1
Side Internal Cabinet 2

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FASTENERS

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ASSEMBLY INSTRUCTIONS
Step 1 DO NOT RETURN TO PLACE OF PURCHASE.
For assistance, call 1.855.200.8445 toll-free. Please have your owner’s manual and
model number available for reference.
Note: The model number is printed on a label which can be found on the side of the
rebox
Assembly Tips:
1. Select an area where you will assemble this product. To protect components, choose
a smooth surface that’s free of cracks or openings.
2. Spread out all parts.
3. Tighten all hardware connections by hand rst. Then, before completing each step,
go back and fully tighten all hardware.
Be careful not to over-tighten. That could damage surfaces or strip threads.
4. For best results, complete each step in the order presented.
To complete assembly you will need:
• (1) Leak detection solution (instructions on how to make the solution are
included in the “Operating Instructions”section of this manual).
• (1) Precision-lled LP gas grill tank with Acme Type 1 external threaded valve
connection.
Typical assembly is approximately one hour.
CAUTION: Two (2) people are required for assembly.

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ASSEMBLY INSTRUCTIONS (CONTINUE)
Step 2 a) Turn Cart Bottom Panel (13) over and attach Gas Cylinder Fixture Support (15) with two
screws (A).
b) Insert Cart Cylinder Fixture (16) through rear edge of Cart Bottom Panel (13) and
Gas cylinder xed support (2).
c) Attach Bottom Left Cabinet Panel (35) to Cart Bottom Panel (13) with two screws (A).
d) Repeat STEP 1 c) for left side as shown in the diagram.
13
15
16
35
29

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ASSEMBLY INSTRUCTIONS (CONTINUE)
Step3 a) Attach all eight Casters (14) onto the Cabinet Base Assembly prepared in Step 1,
with four screws (A) for each wheel as shown in the diagram the below.
Step 4 a) Turn the Cabinet Base Assembly over.
b) Secure one Side Cabinet Door Bottom Magnet (41) to Right Bottom Cabinet
Panel (35) with two screws (B).
c) Repeat STEP 3 b) for Bottom plate of left cabinet (29).
d) Attach both Magnet Panel (17) to Cart Bottom Panel (13) with two screw (B) for each
as shown in the diagram.
14
41
17

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ASSEMBLY INSTRUCTIONS (CONTINUE)
Step 5 a) Attach Cart Right Side Panel (18) and Cart Left Side Panel (19) onto the
Cart Bottom Panel (13) and secure with three screws (A) on each panel as
shown in the diagram.
Step 6 a) Attach Cart Back Panel (20) between Cart Right Side Panel (18) and Cart Left Side
Panel (19) with two screws (B) on each side as shown in the diagram.
18
19
20

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ASSEMBLY INSTRUCTIONS (CONTINUE)
Step 7 a) Insert two screws (C) through Cart Frame Left Fixture (23) and Cart Left Side
Panel (18) into Cart Front Upper Beam (21) and tighten screws.
b) Repeat STEP 6 a) for right side as shown in the diagram.
Step 8 a) Attach the Cart Left Door (26) by inserting the bottom xed door pin into
pre-drilled hole found in Cart Bottom Panel (13).
b) Next press the top spring door pin and slide into the Cart Frame Left Fixture (23).
c) Repeat STEP 7 a-b) for Cart Right Door (25) as shown in the diagram.
21 23
22
26
25

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ASSEMBLY INSTRUCTIONS (CONTINUE)
Step 9 a) Attach Side Internal Cabinet 2 (50) to Cart Bottom Panel (13) with two screws (A).
b) Attach Side Internal Cabinet 1 (49) to Cart Left Side Panel (18) with two screws (A).
c) Secure both cylinder baes together with two screws (A) as show in the diagram.
Step 10 a) Hook Pylon Support (24) into the two holes on the inside of Cart Left Door (25) as
shown in the diagram.
49
50
24
6

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ASSEMBLY INSTRUCTIONS (CONTINUE)
Step 11 a) Attach one Left Cabinet Back Panel (36) to the left rear side of
prepared frame assembly from STEP 7 with two screws (B).
b) Repeat STEP 10 a) for right side as shown in the diagram.
Step 12 a) Start from the left and with the prepared frame assembly from STEP 10, attach the
Left Cabinet Side Panel (37) with four screws (B), two screws for the bottom edge
and two screws for the rear side edge.
b) Repeat the same procedure for the Right Cabinet Side Panel (31) as shown in the
diagram.
36
37
31
30

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ASSEMBLY INSTRUCTIONS (CONTINUE)
Step 13 a) With the help of another person, lift and place the Body Assembly (1) onto
the prepared frame unit from STEP 12 and secure with four screws (A) as shown
in the diagram.
b) Ensure all screws are tightened.
Step 14 a) Attach Left Side Shelf (11) by partially fastening two screw (A) into left side of rebox
leaving screws extended by approximately ¼ inch.
b) Align Left Side Shelf (11) onto extended screws. Press down on the Left Side Shelf (11)
to lock it onto the screws.
c) Align and secure with a further two screws (A).
d) Repeat STEP 13 a-c) for the Right Side Shelf (12) as shown in the diagram.
11
12

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ASSEMBLY INSTRUCTIONS (CONTINUE)
Step 15 a) Further secure the Left Side Shelf (11) with two more screws (A) on the front of
the side shelf into the Firebox Assembly.
b) Then an additional two screws (A) at the front and back.
c) Repeat STEP 15 a-c) for the Right Side Shelf (12) as shown in the diagram.
Step 16 a) Attach the side burner valve onto corrugated pipe located on the port bracket
Right Side Shelf (12) as in Figure 2.
b) Ensure the valve nozzle enters into the burner pipe as in Figure 1.
c) Connect the Ignition line of side furnace by inserting it onto the electrode (Figure 1).
Make certain the connection is secure.
Figure 1
Figure 2

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ASSEMBLY INSTRUCTIONS (CONTINUE)
Step 17 a) On the left side, install the Upper beam of Left Cabinet Side Panel (38) under the
front of the Left Side Shelf (11) with screw (B) and two screw (C). Ensure the Left
Cabinet Door Pin Support (39) is attached in the centre when tightening the two
screws (C) as shown in the diagram below.
b) Next install the Right Cabinet Upper Beam (34) on the right side with a screw (B) and
two screw (C).
Step 18 a) Attach the Bottle opener (2) with two screws (A) to frame control panel as shown
in diagram.
b) Attach the two Side Door Stopper (48) with two screw (A) as shown below.
38
39
34
48
2

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ASSEMBLY INSTRUCTIONS (CONTINUE)
Step 19 a) Attach one Side Cabinet Door Handle (40) to bottom edge of Left cabinet
Door (45) with two screws (B) as shown in the diagram.
b) Attach Left Cabinet Door Support (47) to Left Cabinet Door (45) with two
screws (B).
c) Install Left Cabinet Door Leg Support - Left (44) to bottom left corner of Left Cabinet
Door (45) with two screws (B).
d) Repeat STEP 17 c) for the Left Cabinet Door Leg Support - Right (43) as shown in the
diagram.
e) Attach Left Cabinet Door Extension (46) to both Left Cabinet Door Leg Support
(43 & 44) with four step screws (D), at washers (F) and self-lock nuts (E) as
shown in the diagram.
Step 20 a) To attach the Left Cabinet Door (45) onto the left side cabinet insert the
door pin located on the right of the Left Cabinet Door (45) into the left
side of the frame cabinet assembly.
b) Then fasten with one step screw (G) through the Left Cabinet Door Pin
Support (39) into the Left Cabinet Door (45) as shown in diagram.
40
47 43, 44
46
45

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ASSEMBLY INSTRUCTIONS (CONTINUE)
Step 21 a) To open Left Cabinet Door (45) lift bottom of door up and unfold the Leg tube
of Left Cabinet Door Extension (46) forming additional counter space.
b) To close fold the Leg tube of LeftCabinet Door Extension(46) back into Left Cabinet
Door (45) and close.
Step 22 a) Attach the remaining Side Cabinet door handles (41) to top edge of Right
Cabinet Door Panel (33) with two screws (B) as shown in the diagram.
b) Fasten both Right Cabinet Hook Support (32) with two screws for each Right
Cabinet Hook Support (32) as shown in the diagram.
45
46
41
32
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