BriskHeat BriskONE User manual

Read and understand this material before operating or
servicing these heating tapes. Failure to understand
how to safely operate these heaters could result in an
accident causing serious injury or death. These heaters
should only be operated by qualified personnel.
BriskONE
Temperature Controller
Instruction Manual

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BriskONE Temperature Controller Instructions
Table of Contents
Introduction.............................................................................................3
Operation.................................................................................................4
Controller Key Functions .....................................................................6
Key Combinations ...............................................................................7
Programming Instructions....................................................................8
Security ...............................................................................................9
Temperature Unit.................................................................................10
Setpoint Range....................................................................................10
Setpoint ...............................................................................................10
Method of Control ................................................................................11
Setting the Alarm .................................................................................11
Sensor Break Alarm Action..................................................................14
Loop Break Protection .........................................................................14
Tuning .................................................................................................15
Input Calibration ..................................................................................16
Ramp / Soak Feature ..........................................................................16
Setting Fuzzy Logic Parameters..........................................................19
Installation...............................................................................................20
How to Mount the Temperature Controller ..........................................20
Connecting the Heater’s Wire to the Pins............................................22
Inserting the Pins into the Plug ............................................................23
Connecting/Disconnecting the Plug and Receptacle ...........................23
Troubleshooting .....................................................................................24
Parts List .................................................................................................25
Programming: Quick Reference Table..................................................26

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BriskONE Temperature Controller Instructions
INTRODUCTION
BriskONE is a compact one zone controller which provides excellent
temperature control in areas with limited space.
Features:
 Compact size: 7.6” x 5.0” x 2.5” [194mm x 127mm x 64mm]
 Provides 15A@120V or 10A@240V output power.
 Output power protected with fuse.
 Dual display allows user to view both the process and setpoint
temperature simultaneously.
 Displays either oC or oF.
Additional Features:
 Fuzzy Logic
 Self Tuning
 Heater Break Protection
 Sensor Break Protection
 Auto/Manual Control Capability
 16 segment Ramp and Soak with adjustable time base
Figure 1: Pictorial of Controller (Front)
Figure 2: Pictorial of Controller (Back)

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BriskONE Temperature Controller Instructions
OPERATION
To begin operation of the BriskOne Controller, Follow these steps:
1. Plug the input power cord into the controller (see Figure 2 for input
power receptacle location). Then connect the other end of power
cord into a properly grounded 120VAC or 240VAC outlet.
A BriskONE controller purchased for 120VAC operations can
easily be changed for 240VAC operation and vice versa. A
120VAC controller comes equipped with a 120VAC input
power cord and a 15Amp fuse. To change the operations to
240VAC, a 240VAC input power cord and 10Amp fuse is
required (see page 26 for ordering information).
Note: Before operating the controller, see the “Installation” section for proper
location of the controller.
2. Turn the red on/off rocker switch to the “ON” position. Rocker
switch will light up.
3. Program the controller with the values needed to properly control
the heater (see programming instructions - pages 9-20).
4. Place the thermocouple tip in a location which best reflects the
heater’s temperature. Depending on the object’s shape, during
heating there may be spots which are warmer or colder.
If all areas of the object must reach a minimum temperature, then place
the thermocouple tip on the coldest spot.
If the temperature of any area of the object cannot go above the
temperature setpoint, then place the thermocouple tip on the hottest
spot.
If a temperature differential is allowable, then place the thermocouple tip on an
area where the temperature is between the hottest and coldest.

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BriskONE Temperature Controller Instructions
5. Plug thermocouple into the controller. Verify that the temperature
displayed on the upper display is the actual temperature of the
heating system. If not, check to ensure the thermocouple plug
was correctly wired and connected to the controller.
6. Plug the power cord for the heater into the controller (see
“Installation” section for instructions on how to assemble the plug
to the heater cord).
FIGURE 3: LAYOUT OF INTERNAL COMPONENTS

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BriskONE Temperature Controller Instructions
Controller Key Functions
FIGURE 4: DUAL DISPLAY CONTROLLER
1. Setpoint Display: Displays the SV (setpoint value). The SV is the
setpoint entered by the operator.
2. Process Display: Displays the PV (process value). The PV is the
actual temperature of the system being controlled.
3. oF Lamp: Lit when the temperatures displayed are in degrees
Fahrenheit.
4. oC Lamp: Lit when the temperatures displayed are in degrees
Celsius.
5. Percent Lamp: Lit when controller is programmed to display per-
centage of output power.
6. Hold Lamp: Lit when Ramp/Soak program functions are
suspended.
7. ENTER: Pressing ENTER stores the value or the item changes. If
not pressed, the previously stored value or item will be retained.
The display will flash once when ENTER is pressed.

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BriskONE Temperature Controller Instructions
8. This decimal point flashes when SELF-TUNE is operating.
9. ARROW: Decrements a value, changes a menu item, or selects
the item to OFF. The minimum value obtainable is -1999
regardless of the decimal point placement.
10. UP ARROW: Increments a value, changes a menu item, or
selects the item to ON. Maximum value attainable is 9999
regardless of the decimal point placement.
11. INDEX: Pressing the INDEX key advances the display to the next
menu item. Also used in conjunction with other keys.
12. Manual Indicator: Lit when output of control is being manually
adjusted.
13. Alarm Indicator: Lit when a fault condition exists.
14. Setpoint 2 Lamp: Lit when the SV displayed relates to setpoint 2.
15. Setpoint 1 Lamp: Lit when the SV displayed relates to setpoint
Key Combinations
 UP ARROW & ENTER: Pressing these keys simultaneously brings up the
Secondary Menu starting at the alarm, tune, or cycle item (depending on
the programming). Pressing these keys for 5 seconds will bring up the
Secure Menu.
 INDEX & DOWN ARROW: Pressing these keys simultaneously will allow
backing up one menu item, or if at the first menu item, they will cause the
display to return to the Primary Menu. If an alarm condition has occurred,
then these keys may be used to reset the alarm. To reset an alarm press
and hold both keys for three seconds.
 INDEX & ENTER: Pressing these keys simultaneously and holding them
for 5 seconds allows recovery from the various error messages.

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BriskONE Temperature Controller Instructions
Programming Instructions
The controller’s Programming is divided up into three menus:
Primary Menu Secondary Menu Secure Menu
Within each menu are menu items. Each of the menu items pertains to a
parameter of the controller.
To enter and move from menu item to menu item within the
Primary Menu:
 Press the UP ARROW and ENTER keys.
 Press INDEX to advance through the menu items.
 Simultaneously, press INDEX and DOWN ARROW keys to
back up one menu item.
 Press UP ARROW or DOWN ARROW to change the value
in the display.
 Press ENTER to retain the value.
To enter and move from menu item to menu item within the
Secondary Menu:
 Press the UP ARROW and ENTER keys.
 Press INDEX to advance through the menu items.
 Simultaneously, press INDEX and DOWN ARROW keys to
back up one menu item.
 Press UP ARROW or DOWN ARROW to change the value
in the display.
 Press ENTER to retain the value.
To enter and move from menu item to menu item within the
Secure Menu:
 Hold the UP ARROW and ENTER simultaneously for five
seconds to enter the secure menu.
 Press INDEX to advance through the menu items.
 Simultaneously, press INDEX and DOWN ARROW keys to
back up one menu item.
 Press UP ARROW or DOWN ARROW to change the value
in the display.
 Press ENTER to retain the value.

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BriskONE Temperature Controller Instructions
Security
The security code is located in the Secure Menu. The Code locks out
programming access to specific menus. To access the locked out
menus the security level must be changed. To change the security level,
the correct password must be entered into the SECr menu item.
1. Hold the UP ARROW and ENTER simultaneously for five seconds
to enter the secure menu.
2. The menu item SECr should be the first to appear. The value
shown is the current security level.
3. Change the security level, by using the UP ARROW and DOWN
ARROW keys to change the value in the upper display until the
password of the desired security level is shown.
4. Press the ENTER key to retain the value. The display will blink, and
the new security level will be shown in the upper display.
Refer to the following table for the correct value to enter for the security
level desired.
Note: The passwords cannot be altered.
Security
Level Value
Password
To Enter
Security Level
Menu Status
Primary Locked
Secondary Locked 11110
Secure Locked
Primary Unlocked
Secondary Locked 21101
Secure Locked
Primary Unlocked
Secondary Unlocked 31011
Secure Locked
Primary Unlocked
Secondary Unlocked 4111
Secure Unlocked
Table 1: Security Levels and Passwords

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BriskONE Temperature Controller Instructions
Temperature Unit
1. Hold the UP ARROW and ENTER simultaneously for five seconds to
enter the secure menu.
2. Press the INDEX key until Unit is shown on the lower display.
3. Change the unit of measurement, by using the UP ARROW and
DOWN ARROW keys to select C (Celsius) or F (Fahrenheit).
4. Press the ENTER key to retain the value.
Setpoint Range
Menu Items SPL and SPH limit the value that may be entered for the setpoint
1. Hold the UP ARROW and ENTER simultaneously for five seconds to
enter the secure menu.
2. Press the INDEX key until SPL is shown on the lower display. SPL is
the lowest allowable value that the set point may be entered in as.
3. Use the UP ARROW and DOWN ARROW keys to change the value.
4. Press ENTER to retain the value.
5. Press the INDEX key until SPH is shown on the lower display. SPH is
the highest allowable value that the set point may be entered in as.
6. Use the UP ARROW and DOWN ARROW keys to change the value.
7. Press ENTER to retain the value.
Note: SPL and SPH only limit what value may be entered for the setpoint.
These values are not used in the actual control of the heater.
Setpoint
1. Press INDEX to the advance to SP1.
2. Use the UP ARROW and DOWN ARROW keys to change the value
until the desired setpoint is displayed.
3. Press ENTER to retain that value.
Note: For entering the set point while in the Ramp/Soak mode, see Ramp/Soak
instructions on page 15.

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BriskONE Temperature Controller Instructions
Method of Control
1. Press the UP ARROW and ENTER keys simultaneously.
2. Press the INDEX key until Out1 is shown on the lower display.
 Menu item Out1 designates the control method to be used by the
controller. There are essentially two selections to choose from:
 ONOF allows the controller to simple on/off mode. This setting
forces the controller to turn off at the setpoint, and turn on at the
setpoint plus the differential (SP_d).
 ##tP sets the controller to time proportioning control. The
available 1 second steps range from 1tP to 80tP. A value of 1tP
is recommended for solid state outputs. For mechanical outputs,
the longest possible time should be selected without causing the
process to wander.
3. Use the UP ARROW and DOWN ARROW keys to change the
value.
4. Press ENTER to retain that value.
5. If ONOF is selected under the Out1 menu item, press the INDEX
key until SP_d is shown on the lower display. SP_d is the Set
Point On-OFF Differential (hysteresis), which should be negative
for a heating process.
6. Use the UP ARROW and DOWN ARROW keys to change the
value.
7. Press ENTER to retain that value.
Setting the Alarm
1. Hold the UP ARROW and ENTER simultaneously for five
seconds to enter the secure menu.
2. Press the INDEX key until AL is shown on the lower display.
AL is the temperature alarm function. Five different options are
available for this menu item.
 OFF Alarm is disabled.
 Lo Low Alarm only.
 Hi High Alarm only.
 HiLo High and Low alarm shares the same alarm output.
 Evnt Alarm is controlled by the Ramp/Soak program
function

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BriskONE Temperature Controller Instructions
3. Use the UP ARROW and DOWN ARROW keys to change the
value.
4. Press ENTER to retain that value.
If OFF is selected for the value for AL, the following menu items will
not appear.
5. Press the INDEX key until ALT appears on the display. ALT is
the menu item that selects the temperature alarm type. There
are two values to choose from.
 AbS Absolute Alarm may be set anywhere between
0-1600 and is independent from SP1.
 dE Deviation Alarm is dependent on SP1, and alarms
when the process temperature is beyond acceptable
limits enter in ALLo and ALHi.
6. Use the UP ARROW and DOWN ARROW keys to change the
value.
7. After a value is selected, press ENTER to retain that value.
8. Press the INDEX key until ALHi is shown on the lower display.
ALHi is the alarm inhibit menu item.
 On The alarm action is suspended until the process
temperature first enters a non-alarm condition.
 OFF Turns the alarm inhibit off.
9. Use the UP ARROW and DOWN ARROW keys to change the
value.
10. After a value is selected, press ENTER to retain that value.
11. Press the INDEX key until ALSt appears on the display.
ALSt is the alarm output state menu item. BriskONE’s design
requires ALSt be set to OPEN.
If ALSt is set to CLOSE, then press UP ARROW and DOWN
ARROW keys until the value shown is OPEN. Press ENTER to
retain that value
12. Press the INDEX key until ALLP appears on the display. ALLP
is the alarm lamp. BriskONE’s design requires ALLP be set to
OFF.
If ALLP is set to On, the press UP ARROW and DOWN ARROW
keys until the value shown is OFF. Press ENTER to retain that
value.

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BriskONE Temperature Controller Instructions
13. Press the INDEX key until ALLb appears on the display. ALLb
is the alarm loop break menu item.
 On The controller will alarm if no change has been
detect by the sensor under full output conditions
for a period of time.
 OFF The controller will not alarm.
14. Use the UP ARROW and DOWN ARROW keys to change the
value.
15. Press ENTER to retain that value.
16. The next two menu items are located in the Secondary Menu.
Their appearance depends on the values entered in the menu
items above. To return to the Primary Menu, wait 30 seconds, or
for a faster response, press the UP ARROW and ENTER keys
followed by pressing the DOWN ARROW and INDEX keys.
17. Press the UP ARROW and ENTER keys simultaneously to enter
the Secondary Menu.
18. Press the INDEX key until ALLo appears on the display. ALLo
is the low limit alarm and will only appear, if AL has a value of Lo
or HiLo.
19. Use the UP ARROW and DOWN ARROW keys to change the
value.
20. Press ENTER to retain that value.
21. Press the INDEX key until ALHi appears on the display. ALHi is
the high limit alarm and will only appear, if AL has a value of Hi
or HiLo.
22. Use the UP ARROW and DOWN ARROW keys to change the
value.
23. Press ENTER to retain that value.

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BriskONE Temperature Controller Instructions
Sensor Break Alarm Action
1. Hold the UP ARROW and ENTER simultaneously for five seconds
to enter the secure menu.
2. Press the INDEX key until InPt appears on the display. InPt is
the input fault timer. When the input is out of range, shorted, or
open, the timer will start. OFF or a range from 0.1 to 540.0
minutes can be selected.
3. Use the UP ARROW and DOWN ARROW keys to change the
value.
4. After a value is selected, press ENTER to retain that value.
5. Press the INDEX key until InPb appears on the display. InPb
determines the action the controller will perform, when the InPt
timer runs out. If InPt has a value of OFF, InPb will not be
displayed. There are three options for this menu item:
 FAIL Output is disabled.
 AVE The output will hold at the last known average
percentage of output.
 PrE The output will maintain a preprogrammed
percentage of output as specified in PrE1 and PrE2.
If PrE is selected, the following menu item will appear.
 PrE1 Select 0 to 100% for Set Point 1
6. Use the UP ARROW and DOWN ARROW keys to change the
value.
7. After a value is selected, press ENTER to retain that value.
Loop Break Protection
1. Press the UP ARROW and ENTER keys to enter the Secondary
Menu.
2. Press the INDEX key until LPbr appears on the display. If, during
the operation, the output is at its minimum or maximum, and the
input has moved less than 5oF (3oC) over the time specified in
LPbr, the LOOP BAD message will appear. If ALLb is On, then
this condition will cause an alarm. LPbr has a range 1 to 9999
seconds, or OFF.
3. Use the UP ARROW and DOWN ARROW keys to change the
value.
4. Press ENTER to retain that value.

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BriskONE Temperature Controller Instructions
Tuning
1. Press the UP ARROW and ENTER keys to enter the Secondary
Menu.
2. Press the INDEX key until tun appears on the display. tun is
where the type of tuning choice is selected. There are five options
to choose from.
 SELF allows the controller to evaluate the process and select its
own PID values to maintain good control. This is the
recommended choice since all systems react differently. If SELF
is selected, the following two menu items will appear.
 Lern -- select YES or no.
- YES starts the learning process, and finishes by
reverting to no.
- no will keep the present variables.
 dFAC is the damping factor that sets the ratio of Rate to
Reset for the SELF mode. For a fast response process,
the value should be lowered. For a slower process, the
value should be increased.
 Pid allows manual adjustment of PID values. This option should
only be selected if the end user has an understanding of how a
PID system works. If Pid is selected, the following menu items
will appear.
 Pb1 is the proportional band. Select 1 to 9999.
 rES is the automatic reset time. Select OFF, 0.1 to 99.9
minutes. Select OFF to switch to OFS.
 OFS is the manual offset correction. Select OFF, 0.01 to
99.9%. Select OFF to switch to rES.
 rtE is the rate.
 SLO presets PID values for a slow response process on a default
system.
 nor presets the PID values for a normal response process on a
default system.
 FASt presets PID values for a fast response process on a default
system.
3. Use the UP ARROW and DOWN ARROW keys to change the
value.
4. After a value is selected, press ENTER to retain that value.

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BriskONE Temperature Controller Instructions
Input Calibration
1. Press the UP ARROW and ENTER keys to enter the Secondary
Menu.
2. Press the INDEX key until InPC appears on the display. InPC
allows the input value to be changed to agree with an external
reference or to compensate for sensor error. InPC can have a
value of + 500. (The units depend on which value was entered in
the Unit menu item.)
3. Use the UP ARROW and DOWN ARROW keys to change the
value.
4. After a value is selected, press ENTER to retain that value.
Ramp/Soak Feature
1. Press the UP ARROW and ENTER keys to enter the Secondary
Menu.
2. Press the INDEX key until Prog appears on the display. Prog is
a Ramp/Soak feature that allows the process to be started.
 On allows the Programmed Ramp/Soak function to be
started by the Run/Hold key on the control front panel.
This option can only be selected after the parameters of
the Ramp/Soak operation are entered.
 OFF turns Ramp/Soak function off and resets program to
beginning.
3. Use the UP ARROW and DOWN ARROW keys to change the
value.
4. Press ENTER to retain that value.
5. Press the INDEX key until PSEt appears on the display. PSEt
enables the rest of the menu items that are used in programming
the Ramp/Soak.
 On enables Ramp/Soak programming. PSEt must be in
this position to start programming the Ramp/Soak
features.
 OFF skips Ramp/Soak programming.
6. Use the UP ARROW and DOWN ARROW keys to change the
value.
7. After a value is selected, press ENTER to retain that value

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BriskONE Temperature Controller Instructions
8. Press the INDEX key until StAt appears on the display. StAt
controls how the Primary Menu will display the Ramp/Soak
parameters.
 OFF allows the Primary Menu to operate normally.
 On alters the Primary Menu to display the following items.
####/ti is time remaining in segment.
####/##ti is the total time in active segment.
####/##SP is the target set point for the segment.
9. Use the UP ARROW and DOWN ARROW keys to change the
value.
10. After a value is selected, press ENTER to retain that value.
11. Press the INDEX key until tbAS appears on the display. tbAS is
the Ramp/Soak time unit measurement.
 1_S is the time base in 1 second increments.
 60_S is the time base in 1 minute increments.
12. Use the UP ARROW and DOWN ARROW keys to change the
value.
13. After a value is selected, press ENTER to retain that value.
The following items are located in the secondary menu after tbAS, and
are the parameters for the 16 segments of the Ramp/Soak. To save
space, only the descriptions for the first segment will be listed. The
number at the beginning of the display represents the segment of the
Ramp/Soak.
14. Press the INDEX key until 1ti appears on the display. 1ti is the
time for the first segment with a range of 0 to 9999. The units will
depend on what was entered in tbAS.
15. Use the UP ARROW and DOWN ARROW keys to change the
value.
16. After a value is selected, press ENTER to retain that value.
17. Press the INDEX key until 1SP appears on the display. 1SP is the
first segment’s Set Point.
18. Use the UP ARROW and DOWN ARROW keys to change the
value.
19. After a value is selected, press ENTER to retain that value.

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BriskONE Temperature Controller Instructions
20. Press the INDEX key until 1AL appears on the display. 1AL is the
first segment’s alarm event.
 On activates the alarm during segment 1’s time.
 OFF deactivates the alarm during segment 1’s time.
21. Use the UP ARROW and DOWN ARROW keys to change the
value.
22. After a value is selected, press ENTER to retain that value.
The following items appear at the end of the 16 segment program in
the Secondary Menu.
23. Press the INDEX key until PEnd appears on the display. PEnd is
the program’s end action.
 Hold keeps the temperature at the present set point.
 OFF turns off the output at the end of the program.
 LOOP repeats the program starting at 1ti. If the program is
to repeat, the last segments must return the process to the
same condition when the program started.
 SP1 reverts to the SP1 (Primary Menu) value.
The next two menu items can be found in the Primary Menu. Their
appearance will be dependent on which values were entered in the
menu items above.
 To return to the Primary Menu, wait 30 seconds, or for a
faster response, press the UP ARROW and ENTER keys
followed by pressing the DOWN ARROW and INDEX keys.
24. If StAt is On, three menu items will appear in the Primary Menu.
 ti is the time remaining for the current segment.
 ##ti is the total time for segment ##.
 ##SP is the target set point for segment ##.
25. If Prog, in Secondary Menu, is OFF, then Prog will not appear in
Primary Menu. Prog is the Ramp/Soak Run/Holds function
 run means the Ramp/Soak is in operation.
 OFF holds the Ramp/Soak program.
26. Use the UP ARROW and DOWN ARROW keys to change the
value.
27. After a value is selected, press ENTER to retain that value.

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BriskONE Temperature Controller Instructions
Setting Fuzzy Logic Parameters
1. Press the UP ARROW and ENTER keys to enter the Secondary
Menu.
2. Press the INDEX key until Fint appears on the display. Fint
determines the amount of impact fuzzy logic will have on the
output, and can be 0 to 100%. 0% is OFF.
3. Use the UP ARROW and DOWN ARROW keys to change the
value.
4. After a value is selected, press ENTER to retain that value.
The following menu items will not appear if Fint is set to 0%.
5. Press the INDEX key until Fbnd appears on the display. Fbnd is
the bandwidth of the fuzzy logic, and can be set at 0 to 4000. The
units depend on what value the menu item Unit is set for. Set
Fbnd equal to PID proportional band for best results.
6. Use the UP ARROW and DOWN ARROW keys to change the
value.
7. After a value is selected, press ENTER to retain that value.
8. Press the INDEX key until FrtE appears on the display. FrtE is
the fuzzy logic’s rate of change with a range of 0.00 to 99.99
counts/second. For best initial setting, find the count/second
change of process value near setpoint 1 with output on. Multiply
this value by 3 and set FrtE to this value.
9. Use the UP ARROW and DOWN ARROW keys to change the
value.
10. After a value is selected, press ENTER to retain that value.

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BriskONE Temperature Controller Instructions
Installation
The following procedure should be used when installing the BriskONE
temperature controller.
1. Choose an appropriate location with the following:
 Proximity to a suitable power supply.
 Appropriate clearances (for example: clearance to allow
easy installation of connectors).
 Ambient temperature does not go beyond the range of -10
to +55 oC (+14 to 131 oF).
 Humidity conditions do not go beyond 0 to 90% up to 40 oC
non-condensing, 10 to 50% at 55 oC non-condensing
2. If the temperature controller is not to be mounted, then:
 The controller’s resting surface must be stable and easy to
access for inspection.
3. If the temperature controller is to be mounted, then:
 Make sure the mounting location is easily accessible for the
user.
How to Mount the Temperature Controller:
1. Open the bracket accessory packet. (Available as an extra
option. See page 24 for ordering information). Notice that the
bracket can be attached from the top or the bottom.
2. Mount the bracket. A minimum of two bolts must be used to
mount the bracket. (See Figure 5).
3. Place the Controller inside the Mounted Bracket. Make sure the
vents of the enclosure are not covered and that the rubber feet
are located in the holes provided by the bracket.
4. Close the bracket and tighten the closure screw securely.