Broaster 1600 User manual

© 1999 the Broaster Company
Printed In U.S.A.
Design Certified By:
1600: CSA, NSF and UL
1800: CSA (AGA & CGA), NSF and UL
Genuine Broaster Chicken®, Broasted®, Broaster Chicken®, Broaster Foods®. and Broasterie® are registered
trademarks. Usage is available only to licensed operators with written authorization from The Broaster Company.
Broaster Company
2855 Cranston Road, Beloit, WI 53511-3991
608/365-0193 broaster.com
Be sure ALL installers read, understand, and have access to this manual at all times.
SERVICE MANUAL
BROASTER®1600 AND 1800
PRESSURE FRYER
Manual #14680 3/99 Rev. 9/14

FOR YOUR SAFETY
Do not use or store gasoline or other flammable vapors
or liquids in the vicinity of this or any other appliance.
Improper installation, adjustments, alteration, service or maintenance can
cause property damage, injury or death. Read the installation, operating
and maintenance instructions thoroughly before installing or servicing this
equipment.
For the sake of safety and clarity, the following words used in this manual are defined as follows:
Indicates an imminently hazardous situation which, if not avoided, could
result in serious injury or death.
Indicates a potentially hazardous situation which, if not avoided, could
result in serious injury or death.
Indicates a potentially hazardous situation which, if not avoided, could
result in minor injury, property damage or both.
All adjustments and repairs shall be made
by an authorized Broaster Company repre-
sentative.
If there is a power failure, turn cook/filter
switch OFF. On the Model 1800GH, also
slide switch on gas valve OFF. DO NOT
attempt to operate unit during a power fail-
ure.
1800GH: Post, in prominent locations,
instructions to be followed in the event that
the user smells gas. This information can be
obtained from your local gas supplier.
Failure to read and
understand this manual
completely could result in serious injury
or death. Be sure ALL operators read,
understand and have access to this
manual at all times.
Rags or papers contain-
ing cooking oil can catch
fire if exposed to heat. Laundering will
not remove the oil. Dispose of all oil-
soiled papers and rags in a trash con-
tainer that is in a ventilated area away
from all cooking equipment or other heat
sources such as direct sunlight.
If at any time the POWER
ON light does not turn off
when the cook/filter switch is moved to
the OFF position, contact your local
Broaster Company representative for
service immediately.
DO NOT operate unit
without filter pan and filter
pan cover in its proper position. Filter
pan cover must be wiped clean after
each filtering cycle.
Make sure Pressure Relief
Valve and Pressure Gauge
ports on bottom of cover are clear of any
oil or grease buildup.
1600 Mechanical
Controls: If at any time
the unit fails to operate properly when
the cook/filter switch is moved to the
cook position, contact your local
Broaster Company representative for
service immediately.
Manual #14680 3/99 Rev 5/14

i
TABLE OF CONTENTS
1 - WARNING SIGNS AND LABELS ................................................................................... 1 - 1
1600 DOMESTIC AND CE ............................................................................................ 1 - 1
1600 FRENCH CANADIAN ........................................................................................... 1 - 2
1800 DOMESTIC AND CE ............................................................................................ 1 - 3
1800 FRENCH CANADIAN ........................................................................................... 1 - 4
2 - ELECTRIC POWER SUPPLY ......................................................................................... 2 - 1
WIRING DIAGRAMS
Single and Three Phase Power Connection ............................................................ 2 - 1
DOMESTIC:
1600 Mechanical ................................................................................................ 2 - 2
1600/1800E Solid State ..................................................................................... 2 - 6
1800GH ............................................................................................................ 2 - 10
EXPORT:
1600XP/1800EXP Mechanical.......................................................................... 2 - 11
1600XP/1800EXP Solid State .......................................................................... 2 - 15
1800GHXP........................................................................................................ 2 - 18
EU:
1600CE Mechanical ......................................................................................... 2 - 19
1600CE/1800ECE Solid State.......................................................................... 2 - 20
1800GHCE ....................................................................................................... 2 - 21
United Kingdom:
1600UK/1800EUK ............................................................................................ 2 - 22
1800GHUK ....................................................................................................... 2 - 23
480V Units:
1800E 480V Δ ........................................................................................... 2 - 24
1600XP 240/480V ............................................................................................ 2 - 25
1800XP 480V.................................................................................................... 2 - 27
3 - 1600 MECHANICAL CONTROL PANEL ........................................................................ 3 - 1
FAMILIARIZATION......................................................................................................... 3 - 1
ACCESS FOR SERVICE................................................................................................ 3 - 2
INDICATOR LIGHTS...................................................................................................... 3 - 3
COOK/FILTER SWITCH AND POWER ON SWITCH..................................................... 3 - 3
TIMER ...........................................................................................................................3-4
HI-LIMIT ........................................................................................................................3-5
THERMOSTAT............................................................................................................... 3 - 6
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ii
4 - SOLID STATE CONTROL PANEL .................................................................................. 4 - 1
ROTARY DIAL FAMILIARIZATION ................................................................................. 4 - 1
CONTROLLER PROGRAMMING.................................................................................. 4 - 2
DUAL DISPLAY FAMILIARIZATION............................................................................... 4 - 3
CONTROLLER PROGRAMMING.................................................................................. 4 - 4
TEMP-N-TIME FAMILIARIZATION ................................................................................ 4 - 5
PRESET PROGRAMMING ............................................................................................ 4 - 5
WARNING DISPLAYS ................................................................................................... 4 - 6
DISPLAYING ACTUAL TEMPERATURE........................................................................ 4 - 7
CALIBRATION ............................................................................................................... 4 - 7
ACCESS FOR SERVICE................................................................................................ 4 - 8
COOK/FILTER SWITCH ................................................................................................ 4 - 9
HI-LIMIT CONTROL ...................................................................................................... 4 - 9
POWER ON INDICATOR LIGHT.................................................................................. 4 - 11
SOLID STATE CONTROLLER ..................................................................................... 4 - 11
TEMPERATURE SENSOR PROBE.............................................................................. 4 - 12
5 - POWER INPUT BOX....................................................................................................... 5 - 1
1600/1800E
CONTACTORS (1600/1800E) .................................................................................. 5 - 2
FUSE (1600/1800E) ................................................................................................. 5 - 3
HEATING ELEMENTS (1600/1800E)........................................................................ 5 - 3
LIMIT SWITCH......................................................................................................... 5 - 5
RELAY (1600/1800E) ............................................................................................... 5 - 6
1800GH
TRANSFORMER (1800GH)...................................................................................... 5 - 7
1800GHCE
IGNITION CONTROL ............................................................................................... 5 - 8
1800GHUK
iGNITION CONTROL ............................................................................................... 5 - 9
TRANSFORMER .................................................................................................... 5 - 10
RELAYS ................................................................................................................. 5 - 10
6 - COVER AND YOKE ........................................................................................................ 6 - 1
PROPER COVER OPERATION ..................................................................................... 6 - 1
FAMILIARIZATION......................................................................................................... 6 - 2
ADJUSTMENTS ............................................................................................................ 6 - 3
REMOVAL ..................................................................................................................... 6 - 4
DISASSEMBLY.............................................................................................................. 6 - 4
ASSEMBLY ................................................................................................................... 6 - 5
PRESSURE GAUGE...................................................................................................... 6 - 6
SAFETY RELIEF VALVE................................................................................................. 6 - 7
7 - 1600 PRESSURE SYSTEM ............................................................................................ 7 - 1
EXHAUST DRAIN TUBE................................................................................................ 7 - 2
EXHAUST TANK............................................................................................................ 7 - 2
EXHAUST TUBE............................................................................................................ 7 - 3
PRESSURE REGULATING VALVE................................................................................. 7 - 3
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iii
8 - 1800 PRESSURE SYSTEM ............................................................................................ 8 - 1
EXHAUST DRAIN TUBE................................................................................................ 8 - 2
EXHAUST TANK............................................................................................................ 8 - 2
EXHAUST TUBE............................................................................................................ 8 - 3
PRESSURE REGULATING VALVE................................................................................. 8 - 3
9 - 1800GH MAIN BURNER SYSTEM................................................................................. 9 - 1
MODEL 1800GH LIGHTING INSTRUCTIONS .............................................................. 9 - 1
GAS CONVERSION ...................................................................................................... 9 - 1
HIGH ALTITUDE ............................................................................................................ 9 - 1
VENTILATION ................................................................................................................ 9 - 2
GAS VALVE ................................................................................................................... 9 - 2
FLAME ADJUSTMENTS ............................................................................................... 9 - 3
AIR SHUTTER ............................................................................................................... 9 - 5
COMBUSTION CHAMBER ........................................................................................... 9 - 5
MAIN BURNER ORIFICE............................................................................................... 9 - 7
PILOT BURNER ORIFICE ............................................................................................. 9 - 8
10 - DRAIN VALVE AND FILTER SYSTEM........................................................................ 10 - 1
DRAIN VALVE .............................................................................................................. 10 - 1
FILTER PAN................................................................................................................. 10 - 2
CHECK VALVE ............................................................................................................ 10 - 3
MOTOR ....................................................................................................................... 10 - 4
PUMP.......................................................................................................................... 10 - 6
11 - TROUBLESHOOTING ................................................................................................ 11 - 1
ELECTRICAL TIPS ...................................................................................................... 11 - 1
CONTROLLER TIPS (SOLID STATE) ........................................................................... 11 - 2
GAS TIPS (1800GH) .................................................................................................... 11 - 3
COVER AND YOKE TIPS ............................................................................................ 11 - 3
PRESSURE SYSTEM TIPS ......................................................................................... 11 - 4
PRODUCT TIPS .......................................................................................................... 11 - 5
FILTERING TIPS .......................................................................................................... 11 - 7
FLOW CHART - 1600 & 1800E ................................................................................... 11 - 8
FLOW CHART - 1800GH .......................................................................................... 11 - 10
broaster.com Manual #14680 399 Rev 5/14

1 - WARNING SIGNS
1-1
When servicing a Broaster®Pressure Fryer,
be sure all safety devices and warning signs
are in place and legible. If not, The Broaster
Company should be notified in writing of
the lack of warning signs and the existence
of an unsafe condition.
If you need replacement warning signs or
manuals, contact an authorized Broaster
Company representative or The Broaster
Company Service Department at 608/365-
0193.
CAUTION
broaster.com Manual #14680 3/99 Rev 5/14
1600 Domestic and CE Labeling

1-2
1600 French Canadian Labeling
CAUTION
broaster.com Manual #14680 3/99 Rev 5/14

1-3
1800 Domestic and CE Labeling
CAUTION:
CAUTION
broaster.com Manual #14680 3/99 Rev 5/14

1-4
1800 French Canadian Labeling
CAUTION:
CAUTION
broaster.com Manual #14680 3/99 Rev 5/14

1-5
Item 1 - Part #10733
Item 3 - Part #10886
Item 2 - Part #10959
Item 4 - Part #10957
Item 5- Part #16368 Item 5a- Part #17064
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1-6
MADE IN U.S.A.
MAXIMUM WORKING
PRESSURE 15 P.S.I.
NSF
Item 6 - Part #11027
FABRIQUE AUX E.-U.
NSF
2
Item 7 - Part #15223
Item 8 - Part #14463 Item 9 - Part #11073
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1-7
Item 12 - Part #11028
Item 10 - Part #06375
CAUTION
Item 11 - Part #15725
Item 13 - Part #10900
Item 15 - Part #15398 Domestic Only
Item 16 - Part #11746 (1800GH Only)
Item 14 - Part #13761
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1-8
MODEL 1800GH
OPERATING INSTRUCTIONS
SHUT DOWN
START UP
GAS
Item 17 - Part #14665 (1800GH Only)
CAUTION:
Item 17 - Part #15785
MODEL 1800GH
CUS
R
Item 18a (1800GH after July 2003)
#15777 for Nat Gas
#16993 for LP Gas
CUS
R
MODELE 1800GH
Item 19 - Part #14730
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1-9
I
I
Item 20 - Part #15846 (1800GHCE only)
Item 21
CE Electric fryers - Part #13739
CE Gas fryers - Part #16349
OPERATING INSTRUCTIONS
START UP
YOU ARE NOT REQURIED TO PHYSICALLY LIGHT THE PILOT ON THIS UNIT.
1. TURN THE MANUAL SHUT-OFF VALVE TO THE "ON" POSITION. WAIT
5 MINUTES BEFORE TURNING GAS VALVE ON.
2. MOVE SLIDE SWITCH ON GAS VALVE TO "ON"
3. MOVE COOK / FILTER SWITCH TO THE "COOK" POSITION.
SHUT DOWN
1. TURN COOK / FILTER SWITCH TO "OFF" POSITION.
2. MOVE SLIDE SWITCH ON GAS VALVE TO "OFF".
3. TURN THE MANUAL SHUT-OFF VALVE TO THE "OFF" POSITION.
INSTALL IN ACCORDANCE WITH AMERICAN NATIONAL STANDARD FUEL GAS CODE ANSI Z223. 1 LATEST ADDITION
Item 22 - Part #15694 Domestic
Part #15795 CE
MODE D'EMPLOI
Item 23 - Part #16994
broaster.com Manual #14680 3/99 Rev 5/14

2 - ELECTRIC POWER SUPPLY
2-1
Many sections in this
manual pertain to check-
ing and repairing electrical components.
High voltage will be encountered in sev-
eral instances. Only persons trained and
equipped for checking high voltage shall
undertake such repairs.
If no component operates, check main
power supply. Be sure main circuit breaker
is ON and main fuses are good.
Correct voltage will be either 208 or 240V.
Perform the following if unit will not turn on:
1. Disconnect main power supply.
2. Be sure all connections are tight. If
power supply is proper, see TROU-
BLESHOOTING section.
Wiring diagrams are located on inside front
panel.
broaster.com Manual #14680 3/99 Rev 5/14
WIRING DIAGRAMS
Three and Single Phase Wiring Connections:
3Ph 50/60Hz
1Ph. 50/60Hz

2-2
1600 Mechanical 208 or 240VAC:
broaster.com Manual #14680 3/99 Rev 5/14