Broaster 1800 User manual

Design Certified By:
1600: CSA, NSF and UL
1800: CSA (AGA & CGA), NSF and UL
Genuine Broaster Chicken®, Broasted®, Broaster Chicken®, Broaster Foods®. and Broasterie® are registered
trademarks. Usage is available only to licensed operators with written authorization from the Broaster Company.
1600 1800
Broaster Company
2855 Cranston Road, Beloit, WI 53511-3991
608/365-0193 broaster.com
© 2013 Broaster Company
Printed In U.S.A.
Manual #17270 10/13 Rev 9/16
SERVICE MANUAL
BROASTER®1600 AND 1800
PRESSURE FRYER w/SMART TOUCH CONTROL
Be sure ALL installers read, understand, and have access to this manual at all times.

W-1
All adjustments and repairs shall be made
by an authorized Broaster Company repre-
sentative.
If there is a power failure, turn cook/filter
switch OFF. On the Model 2400GH, also
slide switch on gas valve OFF. DO NOT
attempt to operate unit during a power fail-
ure.
Failure to read and
understand this manual
completely could result in serious injury
or death. Be sure ALL operators read,
understand and have access to this
manual at all times.
Rags or paper containing
cooking oil can catch fire
if exposed to heat. Laundering will not
remove the oil. Dispose of all oil-soiled
papers and rags in a trash container that
is in a ventilated area away from all
cooking equipment or other heat
sources such as direct sunlight.
If at any time the POWER
ON light does not turn off
when the cook/filter switch is moved to
the OFF position, disconnect the power
to the fryer and contact your local
Broaster Company representative for
service immediately.
DO NOT operate unit
without filter pan and filter
pan cover in its proper position. Filter
pan cover must be wiped clean after
each filtering cycle.
Make sure Pressure Relief
Valve and Pressure Gauge
ports on bottom of cover are clear of any
oil or grease buildup.
cont’d on next page
FOR YOUR SAFETY
Do not use or store gasoline or other flammable vapors
or liquids in the vicinity of this or any other appliance.
Improper installation, adjustments, alteration, service or maintenance can cause
property damage, injury or death. Read the installation, operating and mainte-
nance instructions thoroughly before installing or servicing this equipment.
For the sake of safety and clarity, the following words used in this manual are defined as follows:
Indicates an imminently hazardous situation which, if not avoided, could
result in serious injury or death.
Indicates a potentially hazardous situation which, if not avoided, could
result in serious injury or death.
Indicates a potentially hazardous situation which, if not avoided, could
result in minor injury, property damage or both.
broaster.com Manual #17270 10/13 Rev: 10/15

W-2
1800GH:
Post, in prominent locations, instructions to
be followed in the event that the user smells
gas. This information can be obtained from
your local gas supplier.
Make sure a restraining
device is used that
complies with the Standard for
Commercial Gas Ranges, ANSI Z83.11/
CSA 1.8 to guard against transmission of
strain to the gas connectors.
Failure to restrain the
fryer could allow it to
move, causing hot shortening to spill
out, or a possible break in the gas line
causing an explosive condition.
broaster.com Manual #17270 10/13 Rev: 10/15

i
TABLE OF CONTENTS
1 - WARNING SIGNS AND LABELS
1600 ........................................................................................................................ 1 - 1
1800 ........................................................................................................................ 1 - 2
Pictures .................................................................................................................... 1 - 3
2 - ELECTRIC POWER SUPPLY
WIRING DIAGRAMS
Electrical Connection - Single and Three Phase Power Connection ................. 2 - 1
DOMESTIC 1600/1800E ST ............................................................................... 2 - 2
EXPORT 1600XP ST .......................................................................................... 2 - 3
EXPORT 1800EXP ST ........................................................................................ 2 - 4
DOMESTIC 1800GH ST...................................................................................... 2 - 5
EXPORT 1800GHXP ST ..................................................................................... 2 - 6
3 - SMART TOUCH CONTROL PANEL
FAMILIARIZATION ...................................................................................................... 3 - 1
COOK TAB .................................................................................................................. 3 - 2
Cook Time Display ............................................................................................... 3 - 2
Temperature Display ............................................................................................. 3 - 2
Select Preset Display ........................................................................................... 3 - 3
Cycles Since last Filtered ..................................................................................... 3 - 3
FILTER TAB ................................................................................................................ 3 - 4
SETUP TAB ................................................................................................................ 3 - 5
PIN Number .......................................................................................................... 3 - 5
Setup Display ....................................................................................................... 3 - 5
Time & Date Adjustment ....................................................................................... 3 - 5
Temperature Adjustment ....................................................................................... 3 - 5
Energy Save Setting ............................................................................................. 3 - 6
Pin Maintenance ................................................................................................... 3 - 6
Presets .................................................................................................................. 3 - 7
Name Edit ....................................................................................................... 3 - 7
Position Edit .................................................................................................... 3 - 7
Time & Temperature Edit ................................................................................. 3 - 7
Auto Comp On / Off ........................................................................................ 3 - 7
Active .............................................................................................................. 3 - 7
Add New ......................................................................................................... 3 - 8
Menu Transfer ................................................................................................. 3 - 8
Export Menu .............................................................................................. 3 - 8
Load Menu ................................................................................................. 3 - 9
Shortening Management ................................................................................ 3 - 9
Language Selection ........................................................................................ 3 - 9
Alert Settings .................................................................................................. 3 - 9
HELP TAB ................................................................................................................ 3 - 10
CALIBRATION ........................................................................................................... 3 - 11
broaster.com Manual #17270 10/13 Rev 5/16

ii
4 - POWER INPUT BOX
1600/1800E
CONTACTORS (1600/1800E)............................................................................ 4 - 2
FUSE (1600/1800E) ...........................................................................................4 - 3
HEATING ELEMENTS (1600/1800E)................................................................. 4 - 3
LIMIT SWITCH ................................................................................................... 4 - 5
1800GH
TRANSFORMER (1800GH)............................................................................... 4 - 6
5 - COVER AND YOKE
PROPER COVER OPERATION ..............................................................................5 - 1
FAMILIARIZATION................................................................................................... 5 - 2
ADJUSTMENTS....................................................................................................... 5 - 3
REMOVAL................................................................................................................5 - 4
DISASSEMBLY........................................................................................................ 5 - 4
ASSEMBLY.............................................................................................................. 5 - 5
PRESSURE GAUGE ...............................................................................................5 - 6
SAFETY RELIEF VALVE.......................................................................................... 5 - 7
6 - 1600 PRESSURE SYSTEM
SYSTEM FAMILIARIZATION................................................................................... 6 - 1
EXHAUST DRAIN TUBE ......................................................................................... 6 - 2
EXHAUST TANK......................................................................................................6 - 2
EXHAUST TUBE......................................................................................................6 - 3
PRESSURE REGULATING VALVE......................................................................... 6 - 4
7 - 1800 PRESSURE SYSTEM
SYSTEM FAMILIARIZATION................................................................................... 7 - 1
EXHAUST DRAIN TUBE ......................................................................................... 7 - 2
EXHAUST TANK......................................................................................................7 - 2
EXHAUST TUBE......................................................................................................7 - 3
PRESSURE REGULATING VALVE......................................................................... 7 - 3
8- 1800GH MAIN BURNER SYSTEM ............................................................................. 8 - 1
MODEL 1800GH LIGHTING INSTRUCTIONS........................................................ 8 - 1
GAS CONVERSION ................................................................................................8 - 1
HIGH ALTITUDE......................................................................................................8 - 1
VENTILATION.......................................................................................................... 8 - 2
GAS VALVE..............................................................................................................8 - 2
FLAME ADJUSTMENTS.......................................................................................... 8 - 4
AIR SHUTTER.........................................................................................................8 - 5
COMBUSTION CHAMBER......................................................................................8 - 6
MAIN BURNER ORIFICE ........................................................................................8 - 7
PILOT BURNER ORIFICE.......................................................................................8 - 8
broaster.com Manual #17270 10/13 Rev 12/14

iii
9 - DRAIN VALVE AND FILTER SYSTEM
DRAIN VALVE ........................................................................................................... 9 - 1
FILTER PAN.............................................................................................................. 9 - 2
CHECK VALVE ......................................................................................................... 9 - 3
MOTOR .................................................................................................................... 9 - 4
PUMP....................................................................................................................... 9 - 6
10 - TROUBLESHOOTING
ELECTRICAL TIPS ................................................................................................. 10 - 1
SMART TOUCH CONTROLLER TIPS ................................................................... 10 - 2
GAS TIPS (1800GH) ............................................................................................... 10 - 3
COVER AND YOKE TIPS ....................................................................................... 10 - 4
PRESSURE SYSTEM TIPS .................................................................................... 10 - 4
PRODUCT TIPS ..................................................................................................... 10 - 5
FILTERING TIPS..................................................................................................... 10 - 7
FLOW CHART - 1600 & 1800E .............................................................................. 10 - 8
FLOW CHART - 1800GH ....................................................................................... 10 - 9
broaster.com Manual #17270 10/13 Rev 3/16

1 - WARNING SIGNS
1-1
WhenservicingaBroaster®Pressure Fryer,
be sure all safety devices and warning signs
are in place and legible. If not, The Broaster
Company should be notified in writing of the
lack of warning signs and the existence of
an unsafe condition.
If you need replacement warning signs or
manuals, contact an authorized Broaster
Company representative or The Broaster
Company Service Department at 608/365-
0193.
CAUTION
NSF
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broaster.com Manual #17270 10/13 Rev 12/14
1600 Domestic Labeling

1-2
1800 Domestic Labeling
DO NOT OPERATE THIS FRYER WITH OUT FILTER PAN & COVER IN PLACE CAUTIO N:
CAUTION
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broaster.com Manual #17270 10/13 Rev 12/14

1-3
Item 1 - Part #10733
Item 2 - Part #10886
Item 4- Part #16368
Item 5 - Part #11073
Item 3 - Part #11027
broaster.com Manual #17270 10/13 Rev 12/14

1-4
Item 8 - Part #11028
Item 6 - Part #06375
CAUTION
Item 7 - Part #15725
Item 9 - Part #10900
Item 11 - Part #15398 Domestic Only
Item 12 - Part #11746 (1800GH Only)
DO NOT OPERATE THIS FRYER WITHOUT FILTER PAN & COVER IN PLACE CAUTION:
Item 10 - Part #15785
MODEL 1800GH
CUS
R
Item 13 - (1800GH after July 2003)
#15777 for Nat Gas
#16993 for LP Gas
broaster.com Manual #17270 10/13 Rev 12/14

1-5
OPERATING INSTRUCTIONS
START UP
YOU ARE NOT REQURIED TO PHYSICALLY LIGHT THE PILOT ON THIS UNIT.
1. TURN THE MANUAL SHUT-OFF VALVE TO THE "ON" POSITION. WAIT
5 MINUTES BEFORE TURNING GAS VALVE ON.
2. MOVE SLIDE SWITCH ON GAS VALVE TO "ON"
3. MOVE COOK / FILTER SWITCH TO THE "COOK" POSITION.
SHUT DOWN
1. TURN COOK / FILTER SWITCH TO "OFF" POSITION.
2. MOVE SLIDE SWITCH ON GAS VALVE TO "OFF".
3. TURN THE MANUAL SHUT-OFF VALVE TO THE "OFF" POSITION.
INSTALL IN ACCORDANCE WITH AMERICAN NATIONAL STANDARD FUEL GAS CODE ANSI Z223. 1 LATEST ADDITION
Item 14 - Part #15694 Domestic
broaster.com Manual #17270 10/13 Rev 12/14

2 - ELECTRIC POWER SUPPLY
2-1
Many sections in this
manual pertain to check-
ing and repairing electrical components.
High voltage will be encountered in sev-
eral instances. Only persons trained and
equipped for checking high voltage shall
undertake such repairs.
If no component operates, check main
power supply. Be sure main circuit breaker
is ON and main fuses are good.
Correct voltage will be either 208 or 240V.
Perform the following if unit will not turn on:
1. Disconnect main power supply.
2. Be sure all connections are tight. If
power supply is proper, see TROU-
BLESHOOTING section.
Wiring diagrams are located on inside front
panel.
broaster.com Manual #17270 10/13 rev 6/15
WIRING DIAGRAMS
Three and Single Phase Wiring Connections:
3Ph 50/60Hz
1Ph. 50/60Hz

2-2
NC NO C
DOMESTIC - 1600 and 1800E SmartTouch
broaster.com Manual #17270 10/13 rev 6/15

2-3
EXPORT 1600XP SmartTouch
broaster.com Manual #17270 10/13 rev 5/16

2-4
EXPORT 1800EXP SmartTouch
broaster.com Manual #17270 10/13 rev 5/16

2-5
DOMESTIC - 1800GH SmartTouch
broaster.com Manual #17270 10/13 rev 5/16

2-6
EXPORT - 1800GHXP SmartTouch
broaster.com Manual #17270 10/13 rev 5/16