Brodersen GC-10 User manual

GC-10 Wireless Control Box
Installation Guide
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2
GC-10
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Regulationsforinstallationandopera-
tion of GC-10
The GC-10 complies with all relevant
regulations according to a.o. EN/IEC61010-
1.
The GC-10 is classified according to; DIN
VDE (EN/IEC60664-1) 0110: Insulation co-
ordination for equipment within low-voltage
systems:
Part 1: Principles, requirements and tests.
•Pollution degree 2.
Only non-conductive pollution occurs ex-
cept that occasionally a temporary conduc-
tivity caused by condensation is to be ex-
pected.
•Over voltage category II
is in accordance with the specification in
EN/IEC61010-1, table J1.
DIN VDE 0113
Electrical equipment of machines part 1:
General requirements
DIN VDE 0160
Electronic equipment for use in electrical
power installations and their assembly into
electrical power installations.
EN/IEC61131
Programmable controllers
Part 2: Equipment requirements and tests.
Integrated GSM
The GSM modem is designed, tested and
approved according to the following specifi-
cations:
Radio: TBR19Ed. 3 (10/1996)
TBR31Ed. 2 (03/1998)
EMC: ETS 300342-1:1997
EC-R& TTE directive marking is
CE0681
Installation and application info
Please note that the user has to ensure that
the devices and the components belonging
to them are mounted under the attention of
such safety regulations and standards as may
from time to time be in force. Relevant stan-
dards are:
DIN VDE 0100
Erection of power installations with rated
voltages below 1000V.
DIN VDE0 106
Protections against electrical shock part
100: Actuating members positioned close
to parts liable to shock.
If the pollution degree 2 (VDE 0110) can not
be guaranteed or an ongoing protection
against direct contact is required the devices
should be mounted into appropriate cubicles.
If the GC-10 is coupled with or fed by power-
frequency voltage networks of overvoltage
category III, qualified protective provisions
have to be taken to guarantee overvoltage
category II according to VDE 0110 at the
terminal connectors (e.g. surge voltage
protectors).
Qualified personnel
The GC-10 modules conduct partly danger-
ous contact voltages at their connectors.
Touching parts which are alive can cause
heavy injuries.
Installation, commissioning and maintenance
of such systems is therefore only allowed by
technical trained personnel. It should have
relevant knowledge:
in dealing with dangerous voltages.
•in the use of specifications and standards.
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GC-10
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The GC-10 module was developed, manu-
factured, tested and all documentation
prepared while observing all relevant stand-
ards. When observing the valid regulations
for installation, commissioning and mainte-
nance, the product presents no danger to
persons and objects under normal conditions.
Brodersen Controls cannot accept any liaility
for the consequences of misuse or
unauthorized repairs.
WARNING CAUTIONS
Earthing of the GC-10
Before connecting any power to the GC-
10, make sure that the earth terminal
is wired to protective earth. The earth-
ing may be removed only if it is certain
that no more power is being supplied to
the device.
Connecting of the supply voltage
A terminal block carrying dangerous
contact voltages (supply, input/output
channels) should only be plugged in or
removed when the device is switched
off.
• Protect the device from dampness,
dirt and damage during transport,
storage and operation.
• Do not operate the device other than
as specified in the technical data.
• Operate device according to the pro-
tection degree IP20 (DIN 40050)
• Mount into a closed cubicle or rack if
the environmental conditions so re-
quires.
• Lead signal- and power-lines
separately
Capacitive and inductive interference
of the power lines to signal lines should
be prevented by appropriate cabling
(distance, crossing).
• GSM Emission
The operation of the GC-10 within the
vicinity of inadequately protected
personal medical devices, such as
hearing aids or pacemakers may create
a hazard. Consult the manufactures of
the medical device to determine if it is
adequately protected.
• GSM Emission
Operation of your GSM Modem close to
other electronic equipment may cause
interference if the equipment is
inadequately protected. Observe any
warning signs and manufacturers re-
commendations.
• Installation Personnel
Ensure that the installation has been per-
formed by a qualified personnel.
!
!
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GC-10
40204 -100/27.04
Layout and dimension drawings
58
80
162
15
47
45
Rxd/Txd
Modem
System
0 1 2 3
In
Power
C
0 1 2 3
Out
C
C
0 1
C
RS232
DIP switch
SIM card
Antenna
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5
GC-10
40204-100/27.04
1
2
2
1
Mounting instruction
The GC-10 is mounted on a 35mm DIN-rail (enclosed in the package). Mount the DIN rail on
a wall or in a suitable panel or box. Note that you must have space for the antenna and wiring.
For mounting and de-mounting the GC-10 on the DIN rail - see the drawings below.
CODE SWITCH/ADDRESS SELECTOR
The code switch of the GC-10 is normally not used and must under normal operation be set
as shown below.
The code switch is used for special features like station address, communication baud rate
settings and GSM mode setup.
1 2 3 4 5 6 7 8 9 10
ON ON
OFF
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6
GC-10
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Wiring Diagram - general
Terminal blocks for I/O and power supply are
plug-in connectors with screw terminals. It is
recommended to use ferrules on wires.
Programming cable are connected via 6-pole
RJ11 connector.
For specific wiring examples - see at the
end of this section.
General - Wiring diagram
Wire size
Earth and power supply: max. 2,5mm2 (earth
wiring must be 2,5mm2 and kept as short as
possible)
Other connectors: Max. 1,5mm2with ferrules.
Config port
RS232
Analogue input
Pt-100 input
SIM card holder
(only GSM)
FME antenna connector
UCR-10IO
Mains supply
DC supply
+ -
Supply for DI/DO
Rxd/Txd
Modem
System
Power
In
C
0 1 2 3
RS232
DIP switch
SIM card
Antenna
DC output Analogue input
-
+
0 1 2 3
Out
C
C
0 1
External
supply
10 - 30V DC
R
L
-
+
+
-
I
?
External
supply
10 - 30V DC
C
+
-
R
L
t∞
I
?
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GC-10
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Power Supply
Version 10 Version 50
Mains supply VDC supply
Earthing: Connect to PE conductor - wire as
short as possible.
Version 10:
L: 115-230VAC Mains supply
N: 0V Mains supply (neutral).
Version 50:
+: +V DC positive
-: 0V negative
Supply output
Supply for I/O etc.
12V max. 4,8W
+ -
0 1 2 3
Out
C C
-
+
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GC-10
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Digital Input
To activate the inputs an external voltage is
required, use e.g. the 12V supply from the
GC-10. Must be connected via potential free
contacts.
Output Wiring
4 PNP collector outputs - all equipped with
opto couples.
Max. 0,5A pr. input and max. 1A in total for 4
outputs.
Analogue Input (voltage or current)
Are configured from the factory according to
the last digit in the type no:
D1=0-10V, D2=4-20mA, D6=0-20mA.
The shield must be connected to the common
terminal (C). The connector for analogue in-
puts have gold plated contacts and is special
marked.
0 1 2 3
In
C
+
-
External
supply
10 - 30V DC
Analogue input
I
V
C
0 1
Analogue input (Pt-100 sensor input)
1 Pt-100 sensor input. Are configured from
the factory. Standard range -50-100∞C. 2 or
3 wire is supported.
2-wire 3-wire
Sensor cable length above 30m is not
recommended. If cable length is more than
5m 3-wire sensors is recommended to avoid
offset unaccuracy caused by loss in cables.
0 1 2 3
Out
C C
R
L
-
+
+
-
R
L
External
supply
10-30V DC
4 digital output
C
0 1
t°
C
0 1
t°
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GC-10
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I/O Wiring examples
Switch wired to first digital input:
UCR-10IO
Rxd/Txd
Modem
System
Power
0 1 2 3
Out
C
C
0 1
C
In
C
0 1 2 3
RS232
DIP switch
SIM card
Antenna
First control output for switching 230V AC via relay:
UCR-10IO
Rxd/Txd
Modem
System
Power
Relay
230VAC
-
+
0 1 2 3
Out
C
C
0 1
C
In
C
0 1 2 3
RS232
DIP switch
SIM card
Antenna
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GC-10
40204 -100/27.04
GSM antenna and SIM cards
Connector for dual band antenna. In case of
longer cable is required it is highly recom-
mended to keep the total damping for cable
below 10dB.
Note: GC-10 must NOT be power up with-
out antenna. Powering up without antenna or
with wrong antenna (like single band type)
may damage the GSM engine.
SIM card
The GC-10 is equipped with an external SIM
card holder.
SIM card holder.
Place the SIM card as shown below. Firmly
press the card all down. The card will now be
fixed in the holder. If you want to release it,
press again the SIM card down and lift your
finger and a spring will release and lift your
SIM card.
FME antenna connector
Antenna
Insert and press
Programmer/RS232 port wiring
Pin no Signal Description/Remarks
1 SG Signal ground
2 RTS Not used
3 RX Receive data (in)
4 TX Transmit data (out)
5 CTS Not used
6 GND Not used
Analogue input wired to a preesure
terminal
Option 1 Loop powered 4-20mA.
Option 2 - Not loop powered transmitter (4-
20mA or 0-10V).
Transmitter
4-20mA
+ -
0 1 2 3
Out
C
C
0 1
C
Transmitter
+ -
0 1 2 3
Out
C C
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GC-10
40204-100/27.04
Rxd/Txd
Modem
Powe r
In
C
0 1 2 3
RS232
DIP switch
SIM card
Antenna
System
0 1 2 3
Out
C
C
0 1
C
Application ground wiring
An protective ground back plane is recom-
mended in the panel. The GND terminal on
the GC-10 and the DIN rail must be con-
nected direct to the grounded back plane.
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GC-10
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Configuration of the GC-10
The GC-10 is configured with a PC running
the configuration program. Connect a PC with
a serial cable to the GC-10 programmer port
(cable UCC-301).
Indicators
4 LEDs are placed on the front of the GC-10.
System LED:
On= Application program running OK
Off= Application program error
Flashing = General Error.
Power LED:
On= Power on
Off= Power off
Modem LED (GSM):
On= Searching for network
Flashing slowly= Connected to network
and off-line.
Flashing faster= Connected to network
and on-line.
Rxd/Txd LED:
Indicate RX/TX communication activity to
modem interface.
Document notes:
This installation and connection guide is sub-
ject to change without notice.
Technical data sheet and other applicable
document are available through your local dis-
tributer and on our company homepage:
www.brodersencontrols.com
Rxd/Txd
Modem
Powe r
In
C
0 1 2 3
RS232
DIP switch
SIM card
Antenna
System
0 1 2 3
Out
C
C
0 1
C
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