Brooks IntelliXcap AcoustiX User manual

IntelliXcap AcoustiX
User Manual
Part Number 347778 Rev. A
This is the Original instruction for the IntelliXcap AcoustiX.

Brooks Automation, Inc.
Information provided within this document is subject to change without notice, and although believed to be accurate, Brooks
Automation, Inc. assumes no responsibility for any errors, omissions, or inaccuracies.
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© 2021 Brooks Automation, Inc. All rights reserved. The information included in this manual is proprietary information of Brooks
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This technology is subject to United States export Administration Regulations and authorized to the destination only; diversion
contrary to U.S. law is prohibited.
Original manual printed in English. Translation of the original manual from English.
Copyright © 2021, Brooks Automation, Inc.

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Copyright © 2021, Brooks Automation, Inc.

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Copyright © 2021, Brooks Automation, Inc.

Revision History
Part Number: 347778
IntelliXcap AcoustiX User Manual
Revision ECO Number Date Explanation of Changes Author
Revision A EC128998 06/11/2021 Initial completion of the manual template. C.Tamilio
Copyright © 2021, Brooks Automation, Inc.

Table of Contents
1. Safety 8
Explanation of Hazards and Alerts 9
Safety Text 9
Safety Icons 9
Signal Words and Color 9
Alert Example 10
Regulatory Compliance and Declaration of Conformity 11
General Safety Considerations 12
Safety Functions 14
E-Stop 14
Safety Switch 15
2. Overview 16
Using this Manual 16
Concepts and Terminology 17
Terminology 17
Product Illustration 17
46-8014: IntelliXcap 17
3. Specifications and Site Requirements 18
Specifications 18
Unit Software and Firmware 18
Site Requirements 19
Space Requirements 19
Environmental Requirements 20
Electrical Requirements 21
4. Installation 22
Package Contents 23
Unpacking 25
Safety Requirements 25
Preparation 25
Procedure 26
Setting Up IntelliXcap for AcoustiX 30
LED Indicators 30
Procedure 31
Installing IntelliCode for IntelliXcap 32
Procedure 32
Repacking 36
Safety Requirements 36
Procedure 36
5. Operation 37
Overview 37
Validating the Decapping Process 38
Starting the Decapping and Recapping Process 41
Procedure 41
6. Preventative Maintenance 42
Overview 42
Preventative Maintenance 42
Parts 43
Copyright © 2021, Brooks Automation, Inc.

Schedules and Procedures 43
Scope of Use 43
Maintenance Schedule 43
Cleaning 44
Inspecting the Cartridge 45
Changing the Cartridge 46
Waste Disposal 49
7. Troubleshooting 50
Error Messages 50
Error Recovery 55
Manual Recovery 55
8. Appendices 56
Appendix A: Integrating the IntelliXcap for AcoustiX 57
Appendix B: Controlling IntelliCode Remotely 58
Appendix C: Detection Algorithm 60
Capdetect 60
Finding the Center 62
Orangedetect 74
Export and Result 86
Appendix D: WEEE Statement (European Union) 87
Copyright © 2021, Brooks Automation, Inc.

1. Safety IntelliXcap AcoustiX
Part Number: 347778 Rev. A
1. Safety
Read the Safety Chapter
Failure to review the Safety chapter and follow the safety warnings can result in death or serious injury.
lAll personnel involved with the operation or maintenance of this product must read and
understand the information in this safety chapter.
lFollow all applicable safety codes of the facility as well as national and international safety codes.
lKnow the facility safety procedures, safety equipment, and contact information.
lRead and understand each procedure before performing it.
It is the responsibility of each person working on this product to know the applicable regulatory safety codes as well as the facility
safety procedures, safety equipment, and contact information.
This product is intended for use by industrial customers and should be serviced only by Brooks or Brooks trained
representatives. The service manuals and related materials are provided in English at no charge and are
intended for use by experienced technicians. It is the responsibility of the user to obtain and assure the accuracy
of any needed translations of manuals. If you require assistance please contact Brooks service department.
Contact information can be found at www.brooks.com.
If additional safety related upgrades or newly identified hazards associated with the IntelliXcap AcoustiX are
identified, Brooks Technical Support notifies the owner of record with a Technical Support Bulletin (TSB).
8Copyright © 2021, Brooks Automation, Inc.

Brooks Automation 1. Safety
Part Number: 347778 Rev. A Explanation of Hazards and Alerts
Explanation of Hazards and Alerts
This manual and this product use industry standard hazard alerts to notify the user of personal or equipment
safety hazards. Hazard alerts contain safety text, safety icons, signal words, and color.
Safety Text
Hazard alert text follows a standard, fixed-order, three-part format.
lIdentify the hazard,
lState the consequences if the hazard is not avoided,
lState how to avoid the hazard.
Safety Icons
lHazard alerts contain safety icons that graphically identify the hazard.
lThe safety icons in this manual conform to ISO 3864 and ANSI Z535 standards.
Signal Words and Color
Signal words inform of the level of hazard.
Danger indicates a hazardous situation which, if not avoided, will
result in death or serious injury.
Danger signal word is white on a red background with an iconic
exclamation point inside a yellow triangle with black border.
Warning indicates a hazardous situation which, if not avoided,
could result in death or serious injury.
Warning signal word is black on an orange background with an
iconic exclamation point inside a yellow triangle with black border.
Caution indicates a hazardous situation or unsafe practice which, if
not avoided, may result in minor or moderate personal injury.
Caution signal word is black on a yellow background with an iconic
exclamation point inside a yellow triangle with black border.
Indicates a situation or unsafe practice which, if not avoided, may
result in equipment damage.
Notice signal word is white on blue background with no icon.
Copyright © 2021, Brooks Automation, Inc. 9

1. Safety IntelliXcap AcoustiX
Explanation of Hazards and Alerts Part Number: 347778 Rev. A
Meaning of Hazard Alert Symbols
The following hazard alert symbols may be installed on your equipment.
Description Symbol Brooks
Part Number
Electric Shock/Electrocution 303240
Alert Example
The following is an example of a Warning hazard alert.
Figure 1-1: Components of a Safety Alert
Number Description
1. How to Avoid the Hazard
2. Source of Hazard and Severity
3. General Alert Icon
4. Signal Word
5. Type of Hazard
6. HazardSymbol(s)
10 Copyright © 2021, Brooks Automation, Inc.