Broseley Ignite 5 Manual

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Installation & Operating Instructions
For Gas Q5 Stoves
IGNITE 5 GAS STOVE –(CD1)
HEREFORD 5 GAS STOVE –(CD2)
DESIRE 5 GAS STOVE –(SD1)
Remote or Manual Control
Conventional, Top or Rear Flue, Natural Gas Stove
PLEASE LEAVE THESE INSTRUCTIONS WITH THE END USER
Please note: Gas installations MUST only be carried out by installers who
are Gas Safe registered.

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Contents
Introduction 3
Packing List 3
Specification 4
Dimensions 4
Hearth Requirements 5
Chimney Requirements 6
Assembly
Burner Installation 7
Mica Board Installation 8
Connecting the TTB Sensor 9
Fitting the Decorative log retainer 9
Ceramics Index 10-11
Positioning the logs 12-14
Gas Connection & Pressure Testing 15
Spillage Testing 16
Maintenance 17
Operating the Stove Manual Control Version 18
Operating the Stove Remote Control Version with Display 19-28
Cleaning the Stove / Curing the Paint 29
Trouble-shooting / Servicing 30
Commissioning Form 31
Guarantee 32

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Introduction
THANK YOU FOR PURCHASING A BROSELEY GAS STOVE
Broseley Fires Ltd, a family run company, was founded as an appliance and design
development company in 1975.
Since then we have built up an enviable reputation for the quality, reliability and fuel
efficiency of our stoves.
These instructions have been carefully prepared to guide the installer and end-user
through the relevant methods and standards for installation of your new Gas Stove.
Correctly installed and operated, your stove will give you many years of warmth and
reliability. Therefore, we would suggest that you read the whole instruction manual prior
to handing it to your installer. That way you will have a clearer picture of what is involved.
It is required by law that the complete assembly, installation and commissioning of gas
stoves is carried out by a professionally qualified and accredited gas fitter listed on the
“Gas Safe” register.
THE INSTALLATION MUST BE IN ACCORDANCE WITH THE ‘GAS SAFETY
INSTALLATION AND USE REGULATIONS’ IN CONJUNCTION WITH THESE
INSTRUCTIONS AND THE RELEVANT ‘BRITISH STANDARDS CODES OF
PRACTICE’ REQUIREMENTS AND THE RELEVANT ‘LOCAL AND NATIONAL
BUILDING REGULATIONS’. A COMMISSIONING CERTIFICATE MUST BE LEFT
WITH THE END CUSTOMER UPON FINAL COMPLETION AND THE
COMMISSIONING FORM COMPLETED IN THE BACK OF THESE INSTRUCTIONS.
Packing List
Stove Box Fibre Box (Packed outside Stove)
1 x Stove Body 2 x Front Rail Parts
1 x Flue Spigot 14 x Various Logs
1 x Burner (Attached) 5 x Pine Cones
1 x Instruction Manual
1 x Left hand side mica board (Attached) Remote Control Version only
1 x Right hand side mica board (Attached) 1x Remote Handset and batteries
1 x Rear mica board (Attached)
1 x Top mica board (Attached)
1 x Flue blanking plate (Attached)
3 x M6 x 30 bolts
3 x M6 Washers
3 x M6 C/Sunk Screws
1 x Metal Fuel Bed
Chimney closure plates are not supplied

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Specification
Heat Input (Gross) 6.4kW
Gas Category I2H
Supply Pressure 20 mbar
Gas Rate 0.66 m3/hr
Injector Size 7 x 0.73mm (Q5)
Flue diameter 125mm (5”)
Country of destination GB, IE
Efficiency Class Class 2
Nominal Output 4.6kW
NOx Class 3
Please note this product is designed to only use natural gas G20.
Dimensions
Ignite CD1 Q5 - WEIGHT 61 Kg
Hereford CD2 Q5 –WEIGHT 56 Kg
Desire SD1 Q5 –WEIGHT 58 Kg
All dimensions are in millimetres.
All parts of this appliance become hot during normal use. All parts of the appliance
should be considered ‘working surfaces’.
Ignite
CD1
Hereford
CD2
Desire
SD1
A
430
453
430
B
353
353
353
C
480
503
480
D
130
125
130
E
371
381
371

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Hearth Requirements
The appliance needs to be located onto a solid non-combustible hearth with a minimum
thickness of 12mm. The hearth must be capable of withstanding the weight of the
appliance.
To ensure correct combustion the following minimum clearances must be adhered to
NB Side measurements taken from the Lid of the stove (Dimension E on page 4):
Rear measurement taken from the dilution box
Material
Dimension
Rear
Non-Combustible
50mm
Side
Combustible
150mm
Non-Combustible
150mm
Hearth Protrusion (in front of the appliance) 50mm
Shelf Distance 300mm
Please note these are minimum clearances, whenever possible it is advisable to have
as much clearance as possible around the stove for easy access and maintenance.
Please note the gas supply connection to the appliance is to the right hand side
rear of the stove. The connection requires an 8mm-diameter semi-rigid pipe, not
more than 1 meter in length.
Additional Requirements
Curtains should not be positioned above the appliance at a distance of less than
the minimum specified for shelves
An additional guard is to be used to take account of the special hazards that exist
in nurseries and other places where there are young children or aged or infirm
persons present.

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Chimney Requirements
Please note Broseley Fires do not provide flue pipes, closure plates or any other
associated accessory.
Top or Rear Flue Outlet
The stove must be installed in accordance with current gas and buildings regulations
BS5871: Part1. The appliance can be installed in any adequate area suitable for solid
fuel fires and stoves. It can use a class 1, class 2 and pre-cast flue.
For pre-cast flue installations it is ESSENTIAL that a sealed connection is made into the
actual flue system (a void behind a closure plate is not permitted). Please refer to the
codes of best practice for further advice on pre-cast flues. Before you install the stove,
make sure the chimney flue outlet is correctly positioned to align with the flue outlet on
the stove and that the chimney is in good condition. If not, a chimney liner must be
installed or a suitable class II gas flue used. A draught is necessary to ensure the
products of combustion are fully evacuated.
It is recommended that the flue run is as straight as possible. The flue must have a
minimum vertical height of 3 metres to ensure adequate draught. You can have a
maximum of four bends in the run, each bend must not exceed 45° and an
additional metre of vertical flue should be provided for each bend. Ideally you
should have a minimum vertical section of 600mm before any bend immediately
off the top of the appliance, however it is permitted to use a 45° bend straight off
the appliance provided you have an adequate flue draft.
Prior to installation, the installer should ensure that the flue is free from obstruction and
any dampers must be fixed in a permanently open position. Ensure the chimney is not
closed and that it has been swept and subsequently smoke tested.
Make sure that rain, birds or any foreign body cannot get into the chimney to cause
damage or blockage. This problem can normally be overcome by fitting an approved gas
cowl. It is essential for the effective running of your stove that the chimney draws
properly to allow the products of combustion to escape.
VENTILATION (GB ONLY)
The gas stove is rated at less than 7kw and therefore does not normally require
additional ventilation in the room (BS5871 –part II).
Flue Spigot Connection
Attach the supplied 5” diameter spigot to the top or rear of the stove using the three
M6x40 bolts and washers provided. The blanking plate (supplied) must be fitted over the
remaining flue outlet using 3 off m6 Countersunk screws.

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Assembly - Burner Installation
The burner will come pre-fitted, however please ensure all components are present and
fitted as per the information below prior to commencing installation. You will need a pozi
drive screwdriver when fitting/replacing these items.
1) Remove the stove body from its packaging and stand it in position.
2) To open the door, remove the grub screw from the side of the handle then slide the
handle off the hex nut. Un-screw the hex nut to allow the door to open.
3) Insert the burner end with the control knob first followed by the other end of the
burner locating the burner bracket onto the side fixing points.
4) Fasten the burner into position using two (2) M6x40 bolts and washers provided, the
burner needs to be pushed back to the rear of the stove.
5) The stove base plate can now be fitted. This plate rests on the base on the stove
6) Next fit the mica boards as detailed in the next section.

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Assembly –Mica Boards
First fit the rear mica board in front of the burner bracket as shown above and secure
through the burner fixing points using the 2 x No.6 x 25 self -tapping screws provided.
Rest the top mica board (2) onto the rear.
Whilst holding the top mica in position
insert the LHS side board (3)
Finally fit the remaining side mica board (4)
and allow the top board to rest down onto it
(the top board should now be supported by
both the side and rear mica boards).

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Assembly –Decorative Log Retainer
Using the 2 off M5 C/Sunk Bolts provided, locate the decorative trim behind the stove
opening as shown and secure in position.
Assembly - Fitting TTB sensor
With the burner installed, thread the wires from the interrupter to the TTB device
(mounted on the rear panel of the stove). These wires can be installed either way round
on the terminals.
Rear View of TTB Location

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Assembly - Positioning the Logs
Ceramic Index 1 of 2
F
F
J
B
B
J
P
B
B
F