Broseley Ignite 5 Manual

200753_1
Installation & Operating Instructions
For Gas Q5 Stoves
IGNITE 5 GAS STOVE –(CD1)
HEREFORD 5 GAS STOVE –(CD2)
DESIRE 5 GAS STOVE –(SD1)
Remote or Manual Control
Conventional, Top or Rear Flue, Natural Gas Stove
PLEASE LEAVE THESE INSTRUCTIONS WITH THE END USER
Please note: Gas installations MUST only be carried out by installers who
are Gas Safe registered.

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Contents
Introduction 3
Packing List 3
Specification 4
Dimensions 4
Hearth Requirements 5
Chimney Requirements 6
Assembly
Burner Installation 7
Mica Board Installation 8
Connecting the TTB Sensor 9
Fitting the Decorative log retainer 9
Ceramics Index 10-11
Positioning the logs 12-14
Gas Connection & Pressure Testing 15
Spillage Testing 16
Maintenance 17
Operating the Stove Manual Control Version 18
Operating the Stove Remote Control Version with Display 19-28
Cleaning the Stove / Curing the Paint 29
Trouble-shooting / Servicing 30
Commissioning Form 31
Guarantee 32

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Introduction
THANK YOU FOR PURCHASING A BROSELEY GAS STOVE
Broseley Fires Ltd, a family run company, was founded as an appliance and design
development company in 1975.
Since then we have built up an enviable reputation for the quality, reliability and fuel
efficiency of our stoves.
These instructions have been carefully prepared to guide the installer and end-user
through the relevant methods and standards for installation of your new Gas Stove.
Correctly installed and operated, your stove will give you many years of warmth and
reliability. Therefore, we would suggest that you read the whole instruction manual prior
to handing it to your installer. That way you will have a clearer picture of what is involved.
It is required by law that the complete assembly, installation and commissioning of gas
stoves is carried out by a professionally qualified and accredited gas fitter listed on the
“Gas Safe” register.
THE INSTALLATION MUST BE IN ACCORDANCE WITH THE ‘GAS SAFETY
INSTALLATION AND USE REGULATIONS’ IN CONJUNCTION WITH THESE
INSTRUCTIONS AND THE RELEVANT ‘BRITISH STANDARDS CODES OF
PRACTICE’ REQUIREMENTS AND THE RELEVANT ‘LOCAL AND NATIONAL
BUILDING REGULATIONS’. A COMMISSIONING CERTIFICATE MUST BE LEFT
WITH THE END CUSTOMER UPON FINAL COMPLETION AND THE
COMMISSIONING FORM COMPLETED IN THE BACK OF THESE INSTRUCTIONS.
Packing List
Stove Box Fibre Box (Packed outside Stove)
1 x Stove Body 2 x Front Rail Parts
1 x Flue Spigot 14 x Various Logs
1 x Burner (Attached) 5 x Pine Cones
1 x Instruction Manual
1 x Left hand side mica board (Attached) Remote Control Version only
1 x Right hand side mica board (Attached) 1x Remote Handset and batteries
1 x Rear mica board (Attached)
1 x Top mica board (Attached)
1 x Flue blanking plate (Attached)
3 x M6 x 30 bolts
3 x M6 Washers
3 x M6 C/Sunk Screws
1 x Metal Fuel Bed
Chimney closure plates are not supplied

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Specification
Heat Input (Gross) 6.4kW
Gas Category I2H
Supply Pressure 20 mbar
Gas Rate 0.66 m3/hr
Injector Size 7 x 0.73mm (Q5)
Flue diameter 125mm (5”)
Country of destination GB, IE
Efficiency Class Class 2
Nominal Output 4.6kW
NOx Class 3
Please note this product is designed to only use natural gas G20.
Dimensions
Ignite CD1 Q5 - WEIGHT 61 Kg
Hereford CD2 Q5 –WEIGHT 56 Kg
Desire SD1 Q5 –WEIGHT 58 Kg
All dimensions are in millimetres.
All parts of this appliance become hot during normal use. All parts of the appliance
should be considered ‘working surfaces’.
Ignite
CD1
Hereford
CD2
Desire
SD1
A
430
453
430
B
353
353
353
C
480
503
480
D
130
125
130
E
371
381
371

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Hearth Requirements
The appliance needs to be located onto a solid non-combustible hearth with a minimum
thickness of 12mm. The hearth must be capable of withstanding the weight of the
appliance.
To ensure correct combustion the following minimum clearances must be adhered to
NB Side measurements taken from the Lid of the stove (Dimension E on page 4):
Rear measurement taken from the dilution box
Material
Dimension
Rear
Non-Combustible
50mm
Side
Combustible
150mm
Non-Combustible
150mm
Hearth Protrusion (in front of the appliance) 50mm
Shelf Distance 300mm
Please note these are minimum clearances, whenever possible it is advisable to have
as much clearance as possible around the stove for easy access and maintenance.
Please note the gas supply connection to the appliance is to the right hand side
rear of the stove. The connection requires an 8mm-diameter semi-rigid pipe, not
more than 1 meter in length.
Additional Requirements
Curtains should not be positioned above the appliance at a distance of less than
the minimum specified for shelves
An additional guard is to be used to take account of the special hazards that exist
in nurseries and other places where there are young children or aged or infirm
persons present.

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Chimney Requirements
Please note Broseley Fires do not provide flue pipes, closure plates or any other
associated accessory.
Top or Rear Flue Outlet
The stove must be installed in accordance with current gas and buildings regulations
BS5871: Part1. The appliance can be installed in any adequate area suitable for solid
fuel fires and stoves. It can use a class 1, class 2 and pre-cast flue.
For pre-cast flue installations it is ESSENTIAL that a sealed connection is made into the
actual flue system (a void behind a closure plate is not permitted). Please refer to the
codes of best practice for further advice on pre-cast flues. Before you install the stove,
make sure the chimney flue outlet is correctly positioned to align with the flue outlet on
the stove and that the chimney is in good condition. If not, a chimney liner must be
installed or a suitable class II gas flue used. A draught is necessary to ensure the
products of combustion are fully evacuated.
It is recommended that the flue run is as straight as possible. The flue must have a
minimum vertical height of 3 metres to ensure adequate draught. You can have a
maximum of four bends in the run, each bend must not exceed 45° and an
additional metre of vertical flue should be provided for each bend. Ideally you
should have a minimum vertical section of 600mm before any bend immediately
off the top of the appliance, however it is permitted to use a 45° bend straight off
the appliance provided you have an adequate flue draft.
Prior to installation, the installer should ensure that the flue is free from obstruction and
any dampers must be fixed in a permanently open position. Ensure the chimney is not
closed and that it has been swept and subsequently smoke tested.
Make sure that rain, birds or any foreign body cannot get into the chimney to cause
damage or blockage. This problem can normally be overcome by fitting an approved gas
cowl. It is essential for the effective running of your stove that the chimney draws
properly to allow the products of combustion to escape.
VENTILATION (GB ONLY)
The gas stove is rated at less than 7kw and therefore does not normally require
additional ventilation in the room (BS5871 –part II).
Flue Spigot Connection
Attach the supplied 5” diameter spigot to the top or rear of the stove using the three
M6x40 bolts and washers provided. The blanking plate (supplied) must be fitted over the
remaining flue outlet using 3 off m6 Countersunk screws.

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Assembly - Burner Installation
The burner will come pre-fitted, however please ensure all components are present and
fitted as per the information below prior to commencing installation. You will need a pozi
drive screwdriver when fitting/replacing these items.
1) Remove the stove body from its packaging and stand it in position.
2) To open the door, remove the grub screw from the side of the handle then slide the
handle off the hex nut. Un-screw the hex nut to allow the door to open.
3) Insert the burner end with the control knob first followed by the other end of the
burner locating the burner bracket onto the side fixing points.
4) Fasten the burner into position using two (2) M6x40 bolts and washers provided, the
burner needs to be pushed back to the rear of the stove.
5) The stove base plate can now be fitted. This plate rests on the base on the stove
6) Next fit the mica boards as detailed in the next section.

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Assembly –Mica Boards
First fit the rear mica board in front of the burner bracket as shown above and secure
through the burner fixing points using the 2 x No.6 x 25 self -tapping screws provided.
Rest the top mica board (2) onto the rear.
Whilst holding the top mica in position
insert the LHS side board (3)
Finally fit the remaining side mica board (4)
and allow the top board to rest down onto it
(the top board should now be supported by
both the side and rear mica boards).

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Assembly –Decorative Log Retainer
Using the 2 off M5 C/Sunk Bolts provided, locate the decorative trim behind the stove
opening as shown and secure in position.
Assembly - Fitting TTB sensor
With the burner installed, thread the wires from the interrupter to the TTB device
(mounted on the rear panel of the stove). These wires can be installed either way round
on the terminals.
Rear View of TTB Location

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Assembly - Positioning the Logs
Ceramic Index 1 of 2
F
F
J
B
B
J
P
B
B
F

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Positioning the Logs
Ceramic Index 2 of 2
L
M
S
Y
Y
R
K
E
N
T

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Assembly - Positioning the Logs
Only the ceramics supplied with this appliance should be used. The ceramics should
only be laid as described. Before any ceramics are placed in position ensure that the
pilot is not obstructed and the burner is operating correctly. Broseley Fires Ltd accepts
no responsibility for any injury sustained whilst handling hot ceramics. Ceramics which
are placed other than in accordance with these instructions will be the sole responsibility
of the fitter to rectify and Broseley Fires will not be liable for any associated costs.
1: Place the metal fuel bed against the
rear mica panel ensuring that it is
located centrally left and right
2: Locate the front log matrixes (P x2)
between the decorative fret and the
metal fuel bed ensuring an equal gap on
the left and right hand of the ceramics
when both are installed
3: Locate 2x logs (B) and 2 Logs (J) as
shown. Logs (B) are to be arranged so
that the LHS log is pointing up at the
rear and the RHS log is pointing down.
Logs (J) are to be arranged so that the
letter “J” is facing up and on the LHS of
each log forming a flat surface, these
are to be positioned centrally behind the
angled flaps on the metal fuel bed.
Please note logs (J) will appear to be
upside down but this is correct.

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Assembly - Positioning the Logs
4: Place log (K) with the thin end resting
against logs (J) on the metal fuel bed.
The large end locates into the recess
provided in the front log matrixes (P).
Ensure that all burner ports are clear
from impingement; a small rotation
counter clockwise can be done to clear
ports.
5: Place log (R) centrally in position on
top of logs (J) with the thicker end
pointing up on the LHS. While holding
log (R) in position place 1x log (F) in
position as shown ensuring that the
long finger goes into the RHS corner
and the short finger lays on log (R) and
clears the burner ports, the thick end of
log (F) should sit in the recess provided
in the front matrixes (P).
6: Place 1x log (Y) so that the forked
ends sit with the thick end of log (K)
between the forks. The single end
should rest on top of log (R). The forked
ends of the log should overhang the
decorative fret slightly (ensuring they do
not make contact with the glass when
the door is shut) the ports should also
be clear.
7: Place the second log (F) in position
with the long finger resting on log (R)
and aligned between the openings in
the metal fuel bed, the short finger
should rest on top of the LHS Log (B).
The thick end of the log should
overhang the decorative fret slightly
(ensuring that it does not make contact
with the glass when the door is shut)
the ports should also be clear.

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Assembly - Positioning the Logs
8: Place the third log (B) on top of the
LHS Log (B) and resting over the short
finger of log (F). Once in position the
thin end of log (B) should touch the
LHS mica board.
9: Now place the 3x small pine cones
(S) resting on the nook in log (B)
another on top of the RHS front matrix
(P) and finally one to the LHS of the
long finger of log (F). Place log (N) in
position so that the two protrusions are
pointing down with the thicker end
locating just to the RHS of log (R). The
thinner end of log (N) rests on the
single end of log (Y). Pine cone (L) is
placed so it rests against the RHS mica
board on top of log (F). The smaller end
of the cone rests against log (N). Pine
cone (M) is placed between the forks of
the central (Y) log.
10: Place log (T) in position so that the
thick end is placed in the front RHS
corner, the log rests upon the (F) log so
as to create a gap between the forks of
20mm.
11: Finally place the second log (Y) so
that the tip of the RHS fork rests on top
of log (T) and the tip of the LHS fork
rests to the on top of log (R) and just to
the left of log (N). Log (E) sits with the
thin end in the front RHS corner and the
thick end resting on top of pine cone
(M) so as to prevent rotation.

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Assembly - Gas Connection & Pressure Testing
A minimum 15mm-diameter gas supply pipe must be used to within 1 metre of the
installation with the final connection to the stove to be completed with the suitable 8mm
semi-rigid gas pipe. The 8mm pipe should be connected to the inlet of the gas valve
using the nut and 8mm olive provided. Support the control whilst finally tightening the
supply pipe.
The gas supply connection to the appliance is located at the right hand side rear of the
stove. The connection requires an 8mm-diameter semi-rigid pipe, not more than 1 meter
in length.
Pressure Testing
Always make sure that there is adequate gas pressure and volume to the stove. The
relevant pressures are on the ID plate on the gas control knob.
1. For natural gas, this is 20mbar measured at the inlet connection to the stove
with the appliance in the full rate position.
2. Ensure that the gas pressure to the stove is maintained when it is operating at
the same time as other appliances in the building and that a suitable pressure
gauge is used i.e. a manometer. If the gas pressure is not as per above it will be
the sole responsibility of the fitter to rectify and Broseley Fires will not be liable for
any associated costs.
3. All figures obtained during pressure testing should be recorded on the
commissioning form found at the end of these instructions.
Ventilation (GB only)
The gas stove is rated at less than 7kw and therefore does not normally require
additional ventilation in the room (BS5871 –part II).

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Spillage Testing
A Spillage Test MUST be carried out before the installed fire is left with the customer.
Carry out the test by first closing all doors and windows in the room containing the fire.
Ensure that the fire is burning at full rate for a minimum of 10-15 minutes.
Using a lighted smoke match, run it along under the rear edge of the stove. The draught
diverter box is situated at the rear of the stove, the entry being in the rear panel for the
stove. Observe the smoke being drawn into the dilution box. After 10 minutes repeat the
test
If there is an extractor fan in a nearby room the spillage test must be repeated with the
fan running and all connecting doors between the fire and fan left open.
If there are problems, the chimney / flue may require attention, see “Chimney
Requirements” section.
Spillage Monitoring System
This appliance is fitted with an atmospheric sensing spillage monitoring system, in the
form of an oxygen depletion-sensing pilot. This is designed to shut down the fire within a
safe period if there is an excessive build up of products of combustion within the room
space. This would usually only occur if the flue path suffered severe blockage and / or
ventilation was severely impeded.
THE FOLLOWING ARE IMPORTANANT WARNINGS RELATIVE TO THE SPILLAGE
MONITORING SYSTEM
1. The installer must not attempt any adjustments to the spillage monitoring system.
2. There must be no attempt to disable the spillage monitoring system.
3. It is not possible to replace individual parts of the pilot assembly on the appliance
–only a complete pilot assembly (including thermocouple) may be fitted in the
event of a replacement being necessary. When the spillage monitoring system is
replaced, only complete and original manufactures’ parts may be fitted.
4. Should the appliance turn itself off, wait for a minimum of 3 minutes before
attempting to re-light. In the event of your stove tripping out, consult your
installation engineer to have the flue / chimney checked.

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Maintenance
Door adjustment
In the case of the door rope not providing an adequate seal to the room, products of
combustion may enter the room (see warning notes), to ensure an adequate seal the
door may need to be periodically adjusted as the rope seal wears with use.
Hinge Adjustment (seal on Left hand side is not compressed):
DESIRE (SD1) AND IGNITE (CD1) MODELS ONLY
Ensure that the stove is cold before proceeding
Remove the door by lifting the door
off the hinges
Loosen the Hinge Locking nut inside
the stove
Rotate the hinge by 1 turn (clockwise
to tighten seal, anticlockwise to
loosen seal) on both the top and
bottom hinge, this ensures that the
door seal will compress or loosen
evenly
Re fit the door back onto the hinges
and tighten the locking nut inside the
stove
Check the seal provides an
adequate seal.

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Operating the Stove - Manual Control Version
It is important to read these instructions thoroughly before lighting the stove.
The gas stove operates with a traditional permanent pilot light.
The knob for ignition and power control are located on the lower right hand side of the
stove, the indicator in the plate shows the knob position (Marked on knob)
The pilot light is located at the front left corner of the front log matrixes.
If the Flame Supervision Device Actuating Flame (the pilot light) is extinguished by
intention or not, no attempt should be made to re-light until 3 minutes have elapsed.
IGNITING THE PILOT AND USING THE HIGH/LOW FUNCTION
1. From the start position, depress the control knob fully.
2. Whilst depressed, turn knob sharply 90 degrees anti-clockwise to “pilot” setting.
You should feel some resistance and hear a click. Repeat until pilot light is
visibly lit.
3. Keep knob depressed at this point for 15-20 seconds, then release.
4. Upon releasing, ensure the pilot is still lit, if not, repeat above steps.
5. With pilot established, turn the knob Anti-clockwise to select the low flame
setting. Turning the control further anti-clockwise you will be able to select the
high flame setting.
6. From the high setting you can select low by turning the control knob clockwise.
EXTINGUISHING THE STOVE FULLY
1. From any heat setting, or the permanent pilot, depress control knob and turn
clockwise to “OFF” position.

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Operating the Stove - Remote Control Version
Quick start user instructions
This control is situated on the lower right hand side of your fire. The drawing below
shows the main features of the control.
The control requires 3 AA size alkaline batteries to be inserted under the battery
compartment cover. The orientation of these is shown moulded into the battery
compartment.
The power of the burner can be adjusted up and down by pressing the –and + buttons.
After fitting the batteries and replacing the cover the fire can now operate. Slide the
power isolator switch to the right to the on / I position.
To start the fire, press the power button and hold for 1 second then release. The burner
will within around 1 to 10 seconds, adjust to the maximum power setting,
To stop the fire, simply press the power button again and the burner will stop.
If you are not intending to use the fire for a long period (i.e. over summer time months)
the battery life can be extended even more by sliding the isolator switch to the left (away
from the “on” / “I” position, symbol 0).

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Operating the Stove - Remote Control Version
Handset
Ensure the power isolator switch on the front corner of Fire Control is in the on position I.
NOTE: For safety reasons a button must be pressed and released for the command to
be recognized. Keeping hold of a button when pressing (unless otherwise instructed) will
not be recognized as a command press.
Grasp around the handset to unlock its functions. The green unlock light will illuminate to
show when the handset is unlocked and ready to accept commands. (N.B. Keep a grip
of handset to keep it unlocked, to continue to operate the command buttons)
Mode –MAN (Manual), Zzz (Snooze),
thermostat or timed.
Time (12hour or 24 hr
display)
In Range of fire
(missing if not in
range or if Fire
Control turned off)
Room Temperature
Handset Unlocked
when Illuminated
To change handset
settings (see
handbook)
Press to increase flame
Power button –To start the fire (after following the instructions of the previous page) with one hand grasp around
the rear of both sides of the button area control. The green unlock light will illuminate. Keep the handset held to
keep the control unlocked, to enable operation of the buttons. Then with the other hand touch and hold a finger on
the power button for about 3 seconds. (A short beep and a flash of the unlock light will happen upon touching.)
When the word “pilot” appears at the bottom left hand corner of the display, immediately release the power button.
(A second flash of the unlock light and a longer beep will also sound at the time to release the power button). The
Fire should be lit within a few seconds. (N.B If power button is held for more than a few seconds after second
flash/beep/word pilot appears; the command is ignored for safety reasons. Similarly if it is released too soon before
the word pilot appears, the command is also ignored. With this system, the control has been designed to ensure
that only intended ignition of the fire occurs.) To stop –with handset held to unlock it, press then release power
button.
Press to decrease flame
To change mode (see
handbook)
Light sensor (for
display back light)
Battery condition –
RC handset, FC fire
control
Gas fire burner status
Day of the week