Broseley WINCHESTER Manual

200707_3
Installation & Operating Instructions
Model: Winchester
Conventionally Flued Natural Gas Stove
PLEASE LEAVE THESE INSTRUCTIONS WITH THE USER
Broseley Fires do not provide flue pipes, closure plates or any other
associated accessory.
Please note gas installations MUST only be carried out by installers who
are Gas Safe registered.
Warning - Appliance should not be used if the glass in the door is
cracked, damaged or broken.

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Contents
Introduction 3
Packing List 3
Specification 4
Dimensions 4
Hearth Requirements 5
Chimney Requirements 6
Assembly
Burner Installation 7
Connecting the TTB sensor 8
Positioning the Coal Ceramics 9
Positioning the Log Ceramics 12
Gas Connection & Pressure Testing 13
Spillage Testing 14
Operating the Stove 15
The Remote Control 16
Curing the Paint & Warning Notes 25
Trouble-shooting 26
Servicing Instructions 27
Commissioning Form 28
Annual Service Record 29
Guarantee 30

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Introduction
THANK YOU FOR PURCHASING A GAS FIRED STOVE
Broseley Fires Ltd, a family run company, was founded as an appliance and design
development company in 1975. Since then we have built up an enviable reputation for
the quality, reliability and fuel efficiency of our stoves.
These instructions have been carefully prepared to guide the installer and end-user
through the relevant methods and standards for installation of your new Gas Stove.
Correctly installed and operated, your stove will give you many years of warmth and
reliability. Therefore, we would suggest that you read the whole instruction manual prior
to handing it to your installer. That way you will have a clearer picture of what is
involved. It is required by law that the complete assembly, installation and
commissioning of gas-fired stoves is carried out by a professionally qualified and
accredited gas fitter listed on the “Gas Safe” register.
Please Note:
 THE INSTALLATION MUST BE CARRIED OUT BY A GAS SAFE
REGISTERED ENGINEER IN ACCORDANCE WITH THE ‘GAS SAFETY
INSTALLATION AND USE REGULATIONS’ IN CONJUNCTION WITH THESE
INSTRUCTIONS.
 THE RELEVANT ‘BRITISH STANDARDS CODES OF PRACTICE’
REQUIREMENTS AND THE RELEVANT ‘LOCAL AND NATIONAL BUILDING
REGULATIONS’ MUST BE ADHERED TO.
 A COMMISSIONING CERTIFICATE MUST BE LEFT WITH THE END
CUSTOMER UPON FINAL COMPLETION.
 THE COMMISSIONING FORM MUST BE COMPLETED IN THE BACK OF
THESE INSTRUCTIONS PRIOR TO HANDOVER TO THE END CUSTOMER.
 THE PRODUCT MUST BE SERVICED ANNUALLY AND THE SERVICE
RECORD COMPLETED IN THESE INSTRUCTIONS BY THE GAS SAFE
ENGINEER.
Packing List
Stove Box
1 x cast iron stove body
1 x flue spigot (attached to stove)
1 x Box containing 4 Legs, Allen Key and Handle
Burner Box
1 x burner unit
1 x instruction booklet
2 x burner fixing brackets and screws
2 x burner retaining bolts with washers
1 x remote control unit with plug-in sensor unit
Ceramic Box – Your ordered selection of Log or Coal ceramics

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Specification
Heat Input (Gross) 6.6 kW/hr
Max Heat Ouput 5.5 kW/hr
Supply Pressure 20 mbar
Gas Rate 0.611 m3/Hr
Injector Size 460
Spigot diameter 125mm (5”)
Weight 116 Kg
Please note this product is designed to only use natural gas.
Dimensions
All dimensions are in millimetres

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Hearth Requirements
The appliance needs to be located onto a solid non-combustible hearth with a
minimum thickness of 12mm. The hearth must be capable of withstanding the
weight of the appliance.
To ensure correct combustion the following minimum clearances must be
adhered to
Material Dimension
Rear Non-Combustible 75mm
Side Combustible 610mm
Non-Combustible 100mm
Hearth Protrusion (in front of the appliance) 50mm
Shelf Distance (combustible material) 610mm
Please note these are minimum clearances, whenever possible it is advisable to
have as much clearance as possible around the stove for easy access and
maintenance.
Please note the gas supply connection to the appliance is in the centre
underneath the stove. The connection requires an 8mm-diameter semi-rigid
pipe, not more than 1 meter in length.

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Chimney Requirements
Please note Broseley Fires do not provide flue pipes, closure plates or any
other associated accessory.
The stove must be installed in accordance with current gas and buildings
regulations BS5871: Part1. The appliance can be installed in any adequate area
suitable for solid fuel fires and stoves. It can use a class 1, class 2 and pre-cast
flue.
For pre-cast flue installations it is ESSENTIAL that a sealed connection is made
into the actual flue system (a void behind a closure plate is not permitted). Please
refer to the codes of best practice for further advice on pre-cast flue’s.
Before you install the stove, make sure the chimney flue outlet is correctly
positioned to align with the flue outlet on the stove and that the chimney is in
good condition. If not, a chimney liner must be installed or a suitable class II gas
flue used. A draught is necessary to ensure the products of combustion are fully
evacuated. Due to the internal dilution/diversion system in the stove, it is not
obligatory to line the chimney but local conditions will apply. The flue will have to
be inspected by a Gas Safe registered installer and passed as suitable/sound.
Ideally it is recommended that the flue run is as straight as possible using
the top outlet on the stove. When using the rear outlet (if alignment of the
top outlet is not possible) a “T” shaped flue section should be used, the
bottom of the “T” can be capped providing a catchment area for chimney
dust/debris as well as providing a sweeping position. The flue must have a
minimum vertical height of 3 metres to insure adequate draught. You can
have a maximum of four bends in the run, each bend must not exceed 45°
and an additional metre of vertical flue should be provided for each bend.
We also recommend a minimum vertical section of 600mm before any bend
immediately off the appliance.
Prior to installation, the installer should insure that the flue is free from
obstruction and any dampers must be fixed in a permanently open position.
Ensure the chimney is not closed and that it has been swept and subsequently
smoke tested.
Make sure that rain, birds or any foreign body cannot get into the chimney to
cause damage or blockage. This problem can normally be overcome by fitting an
approved gas cowl. It is essential for the effective running of your stove that the
chimney draws properly to allow the products of combustion to escape.
VENTILATION (GB ONLY)
The gas stove is rated at less than 7kw and therefore does not normally require
additional ventilation in the room (BS5871 – part II).

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Assembly - Burner Installation
Ensure all components are present prior to commencing assembly (See Packing
List on page 3).
1. Unscrew the M6 x 18 Hex Bolt and open the main stove door to retrieve
the box containing the 4 Legs, Handle and Allen Key. Using the bolts
located in the bottom of the stove affix the Legs.
2. With the burner out of the stove, if the “L” shaped brackets are not fitted
screw the two burner fixing brackets to the rear of the burner so that the
“L” brackets line uo with the screw holes in the internal rear plate.
3. Next, with the stove stood upright insert the burner (control first) through
the door. Dip the controls through the bottom of the stove so that the
burner comes to rest onto the brackets located at the front. Fix using bolts
provided. The controls should be at the right hand side of the stove.
4. The “L” brackets should now line up with the two holes located on the
internal rear plate. Finally screw the two self tapping screws and washers
provided through the “L” brackets to hold the burner securely in place
against the rear plate.
Fixing points for self tappers
Front Fixings
(Nut’s integral)

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Assembly –Connecting the TTB Sensor
With the burner installed, thread the TTB connection cable from the interrupter to
the TTB sensor (mounted on the rear panel of the stove).
TTB sensor
(located just
below the rear
flue outlet).
Thermo
Couple
To Gas Valve
TTB
Connection
Cable
Interrupter
Interrupter
TTB

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Assembly – Positioning the Coal Ceramics
Only the ceramics supplied with this appliance should be used. The ceramics
should only be laid as described. Replacement ceramics are available from your
dealer. Whilst arranging the ceramics, ensure that the pilot is not obstructed.
Broseley Fires Ltd accepts no responsibility for any injury sustained whilst
handling hot ceramics. Before any ceramics are placed in position ensure
that the burner is operating correctly. The flames should be fairly even across
the burners mesh top. Ceramics which are found to be placed other than in
accordance with these instructions will result in a charge being made
following any service callout.
COAL LAYOUT
Warning: Ceramic coals are very fragile so always handle with care when
fitting them. Follow these instructions carefully. Ceramics that are
positioned wrongly could seriously alter the performance of your
appliance.
Step 1
Open the door fully, you may wish to lift it from its hinges. Take the large base
ceramic coal matrix making sure the front edge is facing towards you. Pick up the
ceramic with both hands, placing the fingers gently through the flame holes.
Support the weight at all times as the ceramics are fragile and damage easily.
During the placement do not force the ceramic into position as it will break.
Turn the front edge of the ceramic to face downwards and insert the right hand
side first into the rear right corner of the stove. It should now be possible to gently
follow with the left hand and at the same time rotate the ceramic upwards so that
it lays flat on the burner. The ceramic should be against the back of the stove
and central about the burner mesh.

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Assembly – Positioning the Coal Ceramics
Step 2
Take the larger of the rear ceramic (left hand side) and locate it into position on
the base ceramic via the location holes and lugs. Ensure the flat rear side of the
ceramics is against the back of the stove.
Step 3
Take the smaller of the rear ceramics (right hand side) and locate it into position
on the base ceramic via the location holes and lugs. Ensure the flat rear side of
the ceramic is against the back of the stove. The two rear pieces fit together.