Broseley Gas Q7 MK2 Manual

200747_1TB Jan 2019
Installation & Operating Instructions
Model: Gas Q7 MK2
Variants Covered: Ignite 7 (CD1), Hereford 7 (CD2)
& Desire 7 (SD1)
Conventional Flue Natural Gas Stove
Top Flue Outlet Only
PLEASE LEAVE THESE INSTRUCTIONS WITH THE END USER
Chimney closure plates are not supplied
Please note gas installations MUST only be carried out by installers who are
Gas Safe registered.
Warning - Appliance should not be used if the glass in the door is cracked,
damaged or broken.

200747_1TB 2
Contents
Introduction 3
Packing List 3
Specification 4
Dimensions 4
Hearth Requirements 5
Chimney Requirements 6
Assembly
Burner Installation 7
Mica Board Installation 9
Fitting the Decorative Log Retainer 10
Connecting the TTB Sensor 10
Positioning the logs 11
Assembling the door handle 20
Gas Connection & Pressure Testing 20
Spillage Testing 21
Maintenance 22
Operating the Stove 23
Cleaning the Stove 24
Curing the Paint 24
Trouble-shooting and Servicing 25
Commissioning Form 27
Guarantee 28
Energy Efficiency Rating 29

200747_1TB 3
Introduction
THANK YOU FOR PURCHASING A BROSELEY GAS STOVE
Broseley Fires Ltd, a family run company, was founded as an appliance and design
development company in 1975.
Since then we have built up an enviable reputation for the quality, reliability and
fuel efficiency of our stoves.
These instructions have been carefully prepared to guide the installer and end-user
through the relevant methods and standards for installation of your new Gas Stove.
Correctly installed and operated, your stove will give you many years of warmth
and reliability. Therefore, we would suggest that you read the whole instruction
manual prior to handing it to your installer. That way you will have a clearer picture
of what is involved.
It is required by law that the complete assembly, installation and commissioning of
gas stoves is carried out by a professionally qualified and accredited gas fitter
listed on the “Gas Safe” register.
THE INSTALLATION MUST BE IN ACCORDANCE WITH THE ‘GAS SAFETY
INSTALLATION AND USE REGULATIONS’ IN CONJUNCTION WITH THESE
INSTRUCTIONS AND THE RELEVANT ‘BRITISH STANDARDS CODES OF
PRACTICE’ REQUIREMENTS AND THE RELEVANT ‘LOCAL AND NATIONAL
BUILDING REGULATIONS’. A COMMISSIONING CERTIFICATE MUST BE
LEFT WITH THE END CUSTOMER UPON FINAL COMPLETION AND THE
COMMISSIONING FORM COMPLETED IN THE BACK OF THESE
INSTRUCTIONS.
Packing List
Stove Box Fibre Box
1 x Stove (with burner and mica boards fitted) 1 x Main Base Ceramic
1 x Flue spigot 10 x Loose logs
3 x Spiggot fixings
1 x Instruction manual

200747_1TB 4
Specification
Heat Input (Gross) 6.5kW
Gas Category I2H
Supply Pressure 20 mbar
Gas Rate 0.602 m3/hr
Injector Size Q7
Flue diameter 125mm (5”)
Country of destination GB, IE
Efficiency Class Class 1
Nominal Output 4.7kW
NOx 130 mg/kWh (GCV)
Please note this product is designed to only use natural gas G20.
Dimensions
Ignite CD1 Q7 - WEIGHT 75 Kg
Hereford CD2 Q7 –WEIGHT 68 Kg
Desire SD1 Q7 –WEIGHT 71 Kg
All dimensions are in millimetres.
The front, sides and top are considered working surfaces of the appliance.
Ignite
CD1
Hereford
CD2
Desire
SD1
A
542
565
542
B
582
608
582
C
288
285
288
D
162
165
162
E
345
342
345

200747_1TB 5
Hearth Requirements
The appliance needs to be located onto a solid non-combustible hearth with a
minimum thickness of 12mm. The hearth must be capable of withstanding the
weight of the appliance.
NB Measurements taken from the Lid of the stove (Dimension C on page 4):
Ensure all minimum clearances to combustible materials are complied with as
below:
Hearth Protrusion (in front of the appliance) 50mm
Shelf Distance (above the stove) 300mm
The specified minimum clearances provide the minimum distance to combustible and
non-combustible materials. If the appliance is intended to be installed into a non-
combustible opening, the clearances to the sides and above can be reduced. However
it is recommended that the specific minimum clearances are maintained, irrespective
of the materials used in the construction of the opening. This has been tested and
approved, to allow adequate air flow and access to the controls, as well as allowing
access for smoke tests and future maintenance of the flue and the appliance.
The clearance to the rear of the appliance must always be a minimum of 100mm.
Clearances to combustible materials cannot be reduced
Please note the gas supply connection to the appliance is to the right hand
side rear of the stove. The connection requires an 8mm-diameter semi-rigid
pipe, not more than 1 meter in length.
Additional Requirements
Curtains should not be positioned above the appliance at a distance of less
than the minimum specified for shelves
An additional guard is to be used to take account of the special hazards that
exist in nurseries and other places where there are young children or aged
or infirm persons present.

200747_1TB 6
Chimney Requirements
Please note Broseley Fires do not provide flue pipes, closure plates or any other
associated accessory.
Top Flue Outlet Only
The stove must be installed in accordance with current gas and buildings regulations
BS5871: Part1. The appliance can be installed in any adequate area suitable for solid
fuel fires and stoves. It can use a class 1, class 2 and pre-cast flue.
For pre-cast flue installations it is ESSENTIAL that a sealed connection is made into
the actual flue system (a void behind a closure plate is not permitted). Please refer to
the codes of best practice for further advice on pre-cast flues. Before you install the
stove, make sure the chimney flue outlet is correctly positioned to align with the flue
outlet on the stove and that the chimney is in good condition. If not, a chimney liner
must be installed or a suitable class II gas flue used. A draught is necessary to ensure
the products of combustion are fully evacuated.
Ideally it is recommended that the flue run is as straight as possible. The flue
must have a minimum vertical height of 3 metres to insure adequate draught.
You can have a maximum of four bends in the run, each bend must not exceed
45° and an additional metre of vertical flue should be provided for each bend.
Ideally you should have a minimum vertical section of 600mm before any bend
immediately off the top of the appliance, however it is permitted to use a 45°
bend straight off the appliance provided you have an adequate flue draft.
Prior to installation, the installer should insure that the flue is free from obstruction and
any dampers must be fixed in a permanently open position. Ensure the chimney is not
closed and that it has been swept and subsequently smoke tested.
Make sure that rain, birds or any foreign body cannot get into the chimney to cause
damage or blockage. This problem can normally be overcome by fitting an approved
gas cowl. It is essential for the effective running of your stove that the chimney draws
properly to allow the products of combustion to escape.
VENTILATION (GB ONLY)
The gas stove is rated at less than 7kw and therefore does not normally require
additional ventilation in the room (BS5871 –part II).
Flue Spigot Connection
Attach the supplied spigot to the top of the stove using the three M6x40 bolts and
washers provided.

200747_1TB 7
Assembly - Burner Installation
The burner will come pre-fitted, however please ensure all components are present and
fitted as per the information below to ensure nothing has moved (or become damaged) in
transit. You will need a pozi drive screwdriver when fitting/replacing the gas burner.
1) Remove the stove body from its packaging and stand it in position.
2) Open the main door.
3) Insert the burner end with the control knob first followed by the other end of the burner
locating the burner bracket onto the side fixing points.
4) Fasten the burner into position using two (2) M6x40 bolts and washers provided.
5) The stove base plate can now be fitted. This plate rests on the base on the stove

200747_1TB 8
Assembly - Burner Installation
6) Next place the 2 x ceramic rods into the slots located in the bracket above the burner
as pictured.
7) Next fit the mica boards as detailed in the next section. Page 9

200747_1TB 9
Assembly –Mica Boards
As with the burner, the Mica boards will be pre-fitted into the stove. The information below
will assist with the removal/re-installation should they need to be removed for maintenance
purposes.
First fit the rear mica board as Now fit one of the side mica boards
shown above. ensuring that the board is snug
between the front of the stove
and the rear mica
Next rest the top mica board onto Finally fit the reaming side mica
the side board (this board will board and allow the top board to
need supporting whilst the final rest down onto it (the top board
side board is fitted. should now be supported by both
the side and rear mica boards).
The side boards sit on an inwards
angle towards the rear of stove.
Please note you may also need to remove the pilot shield (plastic cover) from
the pilot before fitting the ceramics (this protects the pilot during transit).

200747_1TB 10
Assembly –Decorative Log Retainer
Using the 2 off M5 C/Sunk Bolts provided, locate the decorative trim behind the stove
opening as shown and secure in position.
Assembly - Fitting TTB sensor
With the burner installed, thread the TTB cable from the
interrupter/ splitter to the rear of the stove. The TTB sensor
will be soldered to the cable and already mounted onto the
bracket pictured left. Attach the bracket to rear panel of the
stove by inserting the keyhole cut-outs over the existing screw
heads and drop down to final position. Tighten screws if
required. Ensure the white fibre is between the stove and
bracket
TTB sensor (located
just below the rear
flue outlet). This will
be soldered to the
TTB cable
TTB Connection
Cable
Interrupter
Thermo
Couple
To Gas Valve
TTB
Connection
Cable
Interrupter
Interrupter
TTB
Thermo-couple
TTB sensor (located just
below the rear flue outlet).
This will be soldered to the
TTB connection cable
To Gas
Valve
Gas Valve

200747_1TB 11
Assembly - Positioning the Logs
Only the ceramics supplied with this appliance should be used. The ceramics
should only be laid as described. Before any ceramics are placed in position
ensure that the pilot is not obstructed and the burner is operating correctly.
Broseley Fires Ltd accepts no responsibility for any injury sustained whilst handling
hot ceramics. Ceramics which are found to be placed other than in accordance
with these instructions will result in a charge being made following any service
callout. Replacement ceramics are available from your dealer.
We recommend lighting the burner for several minutes prior to positioning the
ceramics. Once layout is complete, fire the burner and look for soot deposits. If
soot is evident slight adjustments may need to be made to logs.
1: Place main base ceramic on top of the burner ensuring that it is located centrally
left and right. The circle cut out at the front of the main fuel bed should be central to
the pilot.
Circular Cut-out

200747_1TB 12
Assembly - Positioning the Logs
2: Position the
left as shown
using the two
pegging points,
please note you
should have a
single peg
pointing upwards
at the back.
3: Do the same
for the right hand
side, again you
should have a
single peg
pointing upwards
at the back.
Please note this
lug simply rests
into the recesses
in the base rather
than being
pegged.
After steps 1-3
your log layout
should look like
this.

200747_1TB 13
Assembly - Positioning the Logs
4: Interlock the rear log into position as shown below
Position the rear log as shown
with the thinner end to the right
and the three holes facing you.
This log locates onto the pegs
at the back (as established in
steps 2 and 3).
After step 4 your log layout
should look like this.

200747_1TB 14
Assembly - Positioning the Logs
5: Position the
central log as
shown. This log
has a peg which
locates into the
central hole in the
rear log.
After step 5 your
log layout should
look like this.

200747_1TB 15
Assembly - Positioning the Logs
6: Position the
next log as
shown so that it
locates onto the
peg of the
central log.
After step 6 your
log layout should
look like this.

200747_1TB 16
Assembly - Positioning the Logs
7: The next
ceramic locates
into the right hole
in the rear
ceramic as
shown.
After step 7 your
log layout should
look like this.

200747_1TB 17
Assembly - Positioning the Logs
8: This ceramic
locates into the
left most hole in
the rear ceramic.
You should have
a peg pointing up
at the front now.
After step 8 your
log layout should
look like this.

200747_1TB 18
Assembly - Positioning the Logs
9: Position the
small front log
onto the last
remaining peg
as shown.
After step 9
your log layout
should look like
this.

200747_1TB 19
Assembly - Positioning the Logs
10: Finally position the far left and far right logs as shown in the final ceramic layout
below. These logs do not have location points and simply rest up against the side
vermiculite as pictured.
The final ceramic layout should look like this.

200747_1TB 20
Assembly –Assembling the door handle
Push the stove door closed and secure it by attaching the handle and turning it clockwise
until you achieve a gas tight seal.
Assembly - Gas Connection & Pressure Testing
A minimum 15mm-diameter gas supply pipe must be used to within 1 metre of the
installation with the final connection to the stove to be completed with the suitable 8mm
semi-rigid gas pipe. The 8mm pipe should be connected to the inlet of the gas valve using
the nut and 8mm olive provided. Support the control whilst finally tightening the supply
pipe.
The gas supply connection to the appliance is located at the right hand side rear of the
stove. The connection requires an 8mm-diameter semi-rigid pipe, not more than 1 meter in
length. This connection is a compression fitting, sealant should never be used (as this can
potentially cause a blockage).
Pressure Testing
Always make sure that there is adequate gas pressure and volume to the stove. The
relevant pressures are on the ID plate on the gas control knob.
1. For natural gas, this is 20mbar measured at the inlet connection to the stove with
the appliance in the full rate position.
2. Ensure that the gas pressure to the stove is maintained when it is operating at the
same time as other appliances in the building and that a suitable pressure gauge is
used i.e. a manometer. Any service call as a result of incorrect gas pressure
will be chargeable.
Ventilation (GB only)
The gas stove is rated at less than 7kw and therefore does not normally require additional
ventilation in the room (BS5871 –part II).