Broseley eVolution Installation instructions

Endure Balanced Flue 1
Installation & Operating Instructions
ENDURE
BALANCED FLUE
ROOM SEALED GAS STOVE
PLEASE LEAVE THESE INSTRUCTIONS WITH THE END USER
Please note: Gas installations MUST only be carried out by installers who
are Gas Safe registered.
Warning - Appliance should not be used if the glass is cracked, damaged
or broken.

Endure Balanced Flue 2
Contents
Introduction 3
Packing List 3
Specification 4
Dimensions 5
Siting the Appliance 6-7
Hearth Requirements 8
Assembly
Preparation 9
Burner Bracket 10
Flue Pipe 11
Terminal Guard 12
Gas Supply Connection 12
Removing the Glass 13
Positioning the Ceramics 14-16
Attaching the Top Cover Plate 16
Fitting the Stove Body 17
Pressure Testing 18
Operating the Stove 19
Maintenance 20
Commissioning Form 21
Servicing Instructions 22-23
Guarantee 24

Endure Balanced Flue 3
Introduction
THANK YOU FOR PURCHASING A BROSELEY GAS STOVE
Broseley Fires Ltd, was founded as an appliance and design development company in
1975.
Since then we have built up an enviable reputation for the quality, reliability and fuel
efficiency of our stoves.
These instructions have been carefully prepared to guide the installer and end-user
through the relevant methods and standards for installation of your new Gas Stove.
Correctly installed and operated, your stove will give you many years of warmth and
reliability. Therefore, we would suggest that you read the whole instruction manual prior
to handing it to your installer. That way you will have a clearer picture of what is involved.
It is required by law that the complete assembly, installation and commissioning of gas
stoves is carried out by a professionally qualified and accredited gas fitter listed on the
“Gas Safe” register.
THE INSTALLATION MUST BE IN ACCORDANCE WITH THE ‘GAS SAFETY
INSTALLATION AND USE REGULATIONS’ IN CONJUNCTION WITH THESE
INSTRUCTIONS AND THE RELEVANT ‘BRITISH STANDARDS CODES OF
PRACTICE’ REQUIREMENTS AND THE RELEVANT ‘LOCAL AND NATIONAL
BUILDING REGULATIONS’. A COMMISSIONING CERTIFICATE MUST BE LEFT
WITH THE END CUSTOMER UPON FINAL COMPLETION AND THE
COMMISSIONING FORM COMPLETED IN THE BACK OF THESE INSTRUCTIONS.
Packing List
Burner Box Stove Box
1 x Burner Assembly 1 x Steel Stove Body
1 x Flue Pipe (including Terminal) 1 x Burner Bracket
1 x Pressure Test Elbow 1 x Banking Disc
1 x Wall Plate 1 x Transit Bracket
1 x Terminal Guard
1 x Ceramic Set (inside the Burner Assembly)
1 x Steel Top Cover
1 x Steel Fret
2 x Magnets (small)
1 x Cardboard Flue Template
6 x Self tapping screws
Please note the burner box will also contain additional magnets, dowels, fixings, tape
and wire which are not required for the Endure (these items are used when fitting the
product as its Inset variant the “Invictor”). These items may be discarded.
Chimney closure plates are not supplied

Endure Balanced Flue 4
Specification
Gay Type
Natural Gas
Inlet Pressure
20 Mbar +/- 1 mbat
Gas Connection
8mm Pipe
Injector
162
Pilot
PXX1313
Input High Rate (Gross)
4.2 kW (0.4m3/hr)
Input Low Rate (Gross)
2.9 kW (0.27m3/hr)
Battery Type (electronic Igniter)
AA
Wall Depth (Max)
350mm
Minimum Flue Length (Excluding Terminal)
105mm
NOx Class
Class 3
Efficiency Class
Class 1
Please note this product is designed to only use natural gas G20.
The installation of this appliance must be in accordance with the relevant parts of the
LOCAL AND NATIONAL BUILDING REGULATIONS as issued by the department of the
Environment or BUILDINGSTTANDARD (Scotland Consolidation) REGULATIONS
issued by the Scottish Development Department
Installation of this appliance must only be undertaken by a Gas Safe registered
installer.

Endure Balanced Flue 5
Dimensions
All dimensions are in millimetres.
.

Endure Balanced Flue 6
Siting the Appliance
Regulatory requirements for flue terminal location
Key
Terminal Position
Minimum Distance
A*
Directly below an opening, air brick, opening window etc
300mm
B*
Above an opening, air brick, opening window etc
300mm
C*
Horixontally to an opening, air brick, opening window etc
300mm
D
Below gutters, soil pipes or drains
300mm
E
Below eaves
300mm
F
Below balconies or car port roof
600mm
G
Grom a vertical drain pipe or soil pipe
300mm
H**
From an internal or external corner
600mm
I
Above ground, roof or balcony level
300mm
J
From a surface facing the terminal
600mm
K
From a terminal facing a terminal
600mm
L
From an opening in a car port (e.g. door, window) into dwelling
1200mm
M
Vertically from a terminal on the same wall
1500mm
N
Horizontally from a terminal on the same wall
300mm
* in addition, the terminal should not be nearer than 300mm to an opening in the building fabric
formed for the purpose of accomadating a built-in element such as a window frame or door frame.
** The reference to external corners does not apply to building protrusions not exceeding 450mm,
such as disused chimneys or external walls.
A terminal guard is supplied with this appliance. It is a requirement in England and Wales that this
guard is fitted where the flue terminal may come into contact with people near the building or be
susceptible to damage. In the republic of Ireland the installation must conform to the relevant
section of IS813 “Domestic Gas Installations”.

Endure Balanced Flue 7
Siting the Appliance
This appliance MUST only be installed against a non-combustible surface. Combustible
surfaces will require shielding in accordance with the necessary building regulations. The
information on this page provides details of the maximum and minimum flue length,
appliance clearances can be found on the next page.
Figure 2 above shows the maximum flue length of 370mm. If the wall thickness (inside
face of internal wall to the external face of the external wall) exceeds 350mm then the
installation cannot proceed.
Please note a 20mm clearance is required behind the appliance, this cannot be
reduced.
The minimum flue length is 105mm as shown right,
this dimension is worth noting when installing into
timber frame buildings. The bracket arms allow the
appliance to be further into the room (should your
wall thickness be less than 105mm) but please note
the 50mm hearth protrusion required in front of the
appliance.
A cardboard template is provided to assist with
marking out the flue position for drilling/cutting.

Endure Balanced Flue 8
Hearth Requirements
The appliance needs to be located onto a solid non-combustible hearth with a minimum
thickness of 12mm. The hearth must be capable of withstanding the weight of the
appliance.
NB Side measurements taken from the Lid of the stove (Dimension E on page 4):
Rear measurement taken from the dilution box
Clearances
Hearth Protrusion (in front of the Ash lip) 50mm
Shelf Distance (above the stove) 300mm
The specified minimum rear clearance (20mm) is to non-combustible material. Combustible
materials behind the appliance will need to be shielded (as per the shielding method laid
out in building regulations approved document J). This dimension cannot be reduced.
If the appliance is intended to be installed into a non-combustible opening, the clearances
to the sides and above can be reduced. However it is recommended that the specific
minimum clearances are maintained, irrespective of the materials used in the construction
of the opening. This has been tested and approved, to allow adequate air flow and access
to the controls, as well as allowing access for smoke tests and future maintenance of the
flue and the appliance. Clearances to combustible materials cannot be reduced
Additional Requirements
Curtains should not be positioned above the appliance at a distance of less than
the minimum specified for shelves
An additional guard is to be used to take account of the special hazards that exist
in nurseries and other places where there are young children or aged or infirm
persons present.
Preparing the Gas Supply
The gas supply can be prepared for a concealed fitting from the rear or sides (knock-out
panels on sides –see diagram on page 10). When using the side entry points please be
aware of the position of the stove body in order to prevent interference between the body
and gas supply pipe. In all installation conditions the gas connection should be provided
using 8mm (O/O) copper tubing. A gas soundness test should be performed to ensure
that all existing pipework in the property is sound.

Endure Balanced Flue 9
Assembly - Preparation
Start by un-packing the stove box, please note the stove body will be delivered
upside down on the pallet. Retain all packaging material until the installation is
fully commissioned.
1. Remove the transit bracket to enable the stove body to be removed from
the pallet. Remove the two front bolts (including nuts and washers) to
disconnect the burner bracket from the stove body, place the stove body
to one side.
Front Bolts
Transit Bracket

Endure Balanced Flue 10
Assembly –Burner Bracket
2. Next un-pack the burner box and carefully un-pack the
burner assembly.
3. Remove the four screws marked on the diagram
below, align the burner bracket with these four fixing
points and secure the burner bracket the the rear of
the burner assembly.
4. Slacken off the fixings on each of the four
bracket arms (two on each arm) to allow the
arms to slide. These arms will need to be
adjusted suit your installation.
5. Use the provided cardboard template to
help you mark the position for the flue.
Please note that timber frames buildings will
require a metal sleeve and a minimum
25mm air gap between the outside diameter
of the flue pipe and the metal sleeve.
Openings for gas supply pipe