Bryan Boilers RV Series User manual

Steam Boiler
RV350-S150-FDG
Form No. 5310
(Rev. 5/07)
Originators of the “Flexible Water Tube” design
Bryan “Flexible Water Tube”
RV Series
Steam & Water Boilers
3,500,000 to 8,000,000 BTUH
Forced draft gas, oil or dual fuel fired
Water Boiler
RV800-W-FDGO
BRYAN®BOILERS

Low initial cost, reliable operating efficiency
deliver substantial return on investment
Bryan RV Series Boiler Specifications
BOILER INPUT STEAM OUTPUT
(4) HTG. SURFACE APPROX. SHIP
MODEL
(1) MBH (KW) MBH (KW) HP (KW) MBH (KW) HP (KW) LBS/HR (KG/HR) SQ. FT. (M²) LBS. (KG)
RV350-W 3,500 (1,026) 2,800 (820) 84 (820) 2,940 (861) 88 (861) — 419 (38.9) 7,000 (3,175)
RV350-S 3,500 (1,026) 2,800 (820) 84 (820) — — 2,887 (1,309) 419 (38.9) 7,110 (3,225)
RV400-W 4,000 (1,172) 3,200 (937) 96 (937) 3,360 (984) 100 (984) — 490 (45.5) 7,690 (3,488)
RV400-S 4,000 (1,172) 3,200 (937) 96 (937) — — 3,299 (1,496) 490 (45.5) 8,170 (3,705)
RV450-W 4,500 (1,319) 3,600 (1,054) 108 (1,054) 3,780 (1,107) 113 (1,107) — 544 (50.6) 8,320 (3,774)
RV450-S 4,500 (1,319) 3,600 (1,054) 108 (1,054) — — 3,711 (1,684) 544 (50.6) 8,540 (3,873)
RV500-W 5,000 (1,465) 4,000 (1,172) 120 (1,172) 4,200 (1,230) 125 (1,230) — 597 (55.5) 9,080 (4,118)
RV500-S 5,000 (1,465) 4,000 (1,172) 120 (1,172) — — 4,124 (1,871) 597 (55.5) 9,650 (4,377)
RV550-W 5,500 (1,612) 4,400 (1,289) 131 (1,289) 4,620 (1,353) 138 (1,353) — 668 (63.9) 9,820 (4,454)
RV550-S 5,500 (1,612) 4,400 (1,289) 131 (1,289) — — 4,536 (2,058) 668 (63.9) 10,175 (4,615)
RV600-W 6,000 (1,758) 4,800 (1,406) 143 (1,406) 5,040 (1,476) 151 (1,476) — 722 (67.1) 10,530 (4,776)
RV600-S 6,000 (1,758) 4,800 (1,406) 143 (1,406) — — 4,948 (2,245) 722 (67.1) 11,335 (5,141)
RV700-W 7,000 (2,051) 5,600 (1,640) 167 (1,640) 5,880 (1,722) 176 (1,722) — 847 (78.7) 11,960 (5,425)
RV700-S 7,000 (2,051) 5,600 (1,640) 167 (1,640) — — 5,773 (2,619) 847 (78.7) 12,900 (5,851)
RV800-W 8,000 (2,344) 6,400 (1,875) 191 (1,875) 6,720 (1,968) 201 (1,968) — 972 (90.3) 13,450 (6,100)
RV800-S 8,000 (2,344) 6,400 (1,875) 191 (1,875) — — 6,598 (2,993) 972 (90.3) 14,455 (6,556)
NOTES: (1) W = Water / S = Steam
(2) Output and horsepower based on boiler industry standard of 80% of input.
(3) Output and horsepower based on an average natural gas combustion efficiency of 84% for hot water boiler. Actual combustion efficiencies for oil will be higher.
(4) Lbs. steam per hour from and at 212°F.
K. Bryan bent water tubes
are flexible, individually re-
placeable without welding or
rolling. Never more than two
tube configurations.
L. Pressurized design firebox
with internal water-cooled
furnace with low heat release
rate.
M. Steam boilers with extra
large drum with high steam
release area ensure stable
water level and dry steam.
A. Water side or steam side interior accessible for
cleanout and inspection, front and rear openings,
upper and lower drums.
B. Large volume water leg downcomers promote
rapid internal circulation, temperature equalization
and efficient heat transfer.
C. Boiler tube and furnace area access panels: heavy
gauge steel casing with 2" high-temperature ceramic
fiber insulation, bolted and tightly sealed to boiler frame.
D. Flame observation port in access door at rear of boiler.
E. Single side access; combustion chamber, tubes and burner
head are completely accessible from one side simplifying
maintenance and minimizing floor space.
F. Minimum sized flue vent.
G. Control panel: all controls installed with connections
to terminal strip.
H. Forced draft, flame retention head type burner. Efficient
combustion of oil or gas, plus quiet operation.
I. Heavy steel boiler frame, built and stamped in accordance
with the appropriate ASME Boiler Code.
J. Heavy gauge steel boiler jacket with rust-resistant zinc
coating and enamel finish, insulated with 1½" fiberglass
to ensure exceptionally cool outer surface.
A
C
BH
K
D
I
G
E
L
J
M
•True “flexible water tube” design
guaranteed shock free
•High quality steam
for heat or process
•Full five sq ft of heating
surface per BHP
Quality construction features:
OUTPUT @ 80% EFFICIENCY
(2) OUTPUT @ 84% EFFICIENCY (3)
F

Guaranteed efficiency and easy
maintenance assure low cost operation
All Bryan RV Series boilers offer these operating and performance features
Guaranteed efficiency
The breakthrough in water tube boiler design that pro-
duced the RV Series provides operating efficiency so
reliable, we guarantee it to be 84% for hot water boilers
and 82% - 15 psi / 80% - 150 psi or better for steam boilers.
The Bryan Flexible Tube
Bryan’s exclusive “Flexible Tube” design
eliminates the possibility of damage
from so-called “thermal
shock.” Tubes are easily
removable and replaceable,
without welding or rolling,
eliminating long, expensive
downtime should repairs
ever be required.
Water cooled furnace
The configuration of the
water tubes provides a
water cooled combustion
chamber. A high percentage
of the heating surface is exposed to direct radiant heat,
increasing water velocities and heat transfer.
Large steam drum
The steam drum has generous water volume and steam
release area. This design, along with effective drum
internal functions, results in a stable water level and
produces extremely dry steam at all load conditions.
Accessibility of furnace and tube area
Inner panel provides easy and complete access to furnace
and boiler tube area, as well as to burner head. All panels
are heavily insulated and sealed to boiler frame. All access
is from only one side.
Compact design, minimum floor space
With our compact water tube design, the overall size of the
unit is less than most other types of boilers, yet maintains
a full five square feet of heating surface area per HP.
Water Boiler
Combination thermometer and altitude
gauge, ASME Code rated boiler relief
valve, water temperature control (240°F
max std.), high limit control, probe
LWCO.
Steam Boiler
Steam pressure gauge, steam pres-
sure control, combination low water
cutoff and pump control, auxiliary low
water cutoff, high limit pressure
control, ASME-rated safety valve,
water glass set.
Straight gas fired unit
Electronic combustion safety control,
automatic operating gas valve, safety
gas valve, pilot solenoid valve, pilot
ignition assembly, main manual gas
shut-off valve, pilot cock, pilot and
main gas pressure regulators, air safety
Needing only 32" for tube removal, and on only one side
of the boiler, the RV Series boiler occupies very little space
in the boiler room. This can result in considerable savings
in building costs. Pressurized firing permits minimum
sized breaching and vent.
Multi-pass flue gas travel
High velocity four-pass flue gas travel is obtained by a
unique baffling system. This contributes to maximum fire
side heat transfer and overall high boiler efficiencies.
Thermal blend water return
Bryan’s unique “thermal blend” return blends cold or
cooler return water with warmer boiler water abridging it
to design operating temperatures. An injector tube directs
the “mixed” water flow through the downcomer to the
lower header and heating surfaces at a temperature above
possible condensing conditions. This reduces the possi-
bility of “cold spots” and
damage from corrosive
condensation.
Positive internal
circulation
Each pass of the Bryan
water tube slopes up-
ward. This configuration,
along with the large vol-
ume down-comer water
legs, provides the extremely
rapid natural thermal inter-
nal circulation, promoting
both high efficiency of heat
transfer and uniform temperature
throughout the boiler. Eliminating stress
damage caused by unequal temperature distribution is
especially important for heating systems, particularly
where intermittent or continuous low temperature water
returns may be encountered.
OPTIONAL EQUIPMENT,
EXTRA COST
1. Manual reset high limit control
2. Manual reset low water cutoff
3. Auxiliary low water cutoff
4. Combination low water cutoff
and feeder
5. Alarm bells or horns
6. UL, CUL, CSD-1, FM, IRI or
other insurance approved
control systems
7. Indicating lights, as desired
8. Lead-lag systems for two or
more boilers with or without
outdoor reset control
9. Draft control system
10. Low NOx package
OPTIONAL CONSTRUCTION
When ordering, please specify:
1. Boiler size
2. Supply and return tempera-
tures required
3. Boiler relief valve setting
4. Type of fuel: natural, LP, or
other gas and/or No. 2 oil
5. If gas, type, BTU content,
specific gravity and pressure
available
6. Electric power voltage, phase
and frequency
7. Optional extra equipment or
construction
8. Special approvals required
(UL, CUL, CSD-1, FM, or IRI)
9. Altitude
Steam boiler
Optional construction to ASME Power
Boiler Code requirements for pressure
exceeding 150 psi to maximum of 300
psi design pressure.
Hot water boiler
Optional construction to ASME Power
Boiler Code requirements for tempera-
tures exceeding 240° F and/or pressure
exceeding 160 psi to maximum of
285° F operating and 300° F design
temperature and 250 psi.
Bryan RV Series Boilers Standard and Optional Equipment
STANDARD EQUIPMENT FURNISHED
switch, control panel, all controls
installed and wired.
Straight oil fired unit
Electronic combustion safety control,
dual oil valves oil ignition transformer,
two-stage fuel unit, gas pilot, oil nozzle
assembly, control panel, all controls
installed and wired.
Combination gas-oil unit
Electronic combustion safety control,
automatic operating gas valve, safety
gas valve, pilot solenoid valve, pilot
ignition assembly, main manual gas
shut-off valve, pilot cock, pilot and
main gas pressure regulators, air safety
switch, manual fuel selector switch,
dual oil valves, oil ignition transformer,
two-stage fuel unit, oil ignition and
nozzle assembly, control panel, all
controls installed and wired.
Steam
Boiler
Water
Boiler

Bryan RV Series Steam & Hot Water Boilers
Specifications subject to change without notice. Consult factory to consult on other boiler options.
Form No. 5310 ©2007 Bryan Steam LLC Printed in USA
HOT WATER HEATING BOILER DIMENSIONS in inches (cm)
A B C D E F G H I J K L
Boiler Length Gas Width Min. Tube Clearance for Height Floor to
Model of Flue Flue Overall Train Supply Return Outside Removal Servicing Over Flow
Number Jacket
Location Size Length Connection Nozzle Nozzle Jacket Clearance Burner Jacket Nozzle
RV350-W 98 16 16 130½ 2½ 4 4 50 32 48 87½ 90
(248.92) (40.64) (40.64) (331.47) (6.35) (10.16) (10.16) (127.00) (81.28) (121.92) (222.25) (228.60)
RV400-W 111 18¾ 16 143½ 2½ 6 6 50 32 48 87½ 90
(281.94) (47.63) (40.64) (364.49) (6.35) (15.24) (15.24) (127.00) (81.28) (121.92) (222.25) (228.60)
RV450-W 120½ 18¾ 16 153¾ 2½ 6 6 50 32 48 87½ 90
(306.07) (47.63) (40.64) (389.25) (6.35) (15.24) (15.24) (127.00) (81.28) (121.92) (222.25) (228.60)
RV500-W 130¼ 18¾ 16 163 2½ 6 6 50 32 48 87½ 90
(330.84) (47.63) (40.64) (414.02) (6.35) (15.24) (15.24) (127.00) (81.28) (121.92) (222.25) (228.60)
RV550-W 143½ 18¾ 16 175¾ 2½ 6 6 50 32 48 87½ 90
(364.49) (47.63) (40.64) (446.41) (6.35) (15.24) (15.24) (127.00) (81.28) (121.92) (222.25) (228.60)
RV600-W 152¾ 18¾ 16 185¼ 2½ 6 6 50 32 48 87½ 90
(387.99) (47.63) (40.64) (470.54) (6.35) (15.24) (15.24) (127.00) (81.28) (121.92) (222.25) (228.60)
RV700-W 175¾ 20¾ 20 214½ 2½ 6 6 50 32 48 87½ 90
(446.41) (52.71) (50.80) (554.83) (6.35) (15.24) (15.24) (127.00) (81.28) (121.92) (222.25) (228.60)
RV800-W 197¾ 20¾ 20 237¼ 2½ 6 6 50 32 48 87½ 90
(502.29) (52.71) (50.80) (602.62) (6.35) (15.24) (15.24) (127.00) (81.28) (121.92) (222.25) (228.60)
STEAM HEATING/PROCESSING BOILER DIMENSIONS in inches (cm)
A B C D E F G H I J K L
Boiler Length Gas
Supply Width Min. Tube Clearance for Height Floor to
Model of Flue Flue Overall Train Nozzle Return Outside Removal Servicing Over Flow
Number Jacket
Location Size Length Connection 15 psi 150 psi Conn. Jacket Clearance Burner Jacket Nozzle
RV350-S 98 16 16 130½ 2½ 6 4 2 55 32 48 100¼ 104¾
(248.92) (40.64) (40.64) (331.47) (6.35) (15.24) (10.16) (5.08) (139.70) (81.28) (121.92) (254.64) (266.1)
RV400-S 111 18¾ 16 143½ 2½ 8 6 2 55 32 48 100¼ 104¾
(281.94) (47.63) (40.64) (364.49) (6.35) (20.32) (15.24) (5.08) (139.70) (81.28) (121.92) (254.64) (266.1)
RV450-S 120½ 18¾ 16 153¼ 2½ 8 6 2 55 32 48 100¼ 104¾
(306.07) (47.63) (40.64) (389.26) (6.35) (20.32) (15.24) (5.08) (139.70) (81.28) (121.92) (254.64) (266.1)
RV500-S 130¼ 18¾ 16 163 2½ 8 6 2 55 32 48 100¼ 104¾
(330.84) (47.63) (40.64) (414.02) (6.35) (20.32) (15.24) (5.08) (139.70) (81.28) (121.92) (254.64) (266.1)
RV550-S 143¼ 18¾ 16 175¾ 2½ 10 6 2 55 32 48 100¼ 104¾
(363.83) (47.63) (40.64) (446.41) (6.35) (25.40) (15.24) (5.08) (139.70) (81.28) (121.92) (254.64) (266.1)
RV600-S 152¾ 18¾ 16 185¼ 2½ 10 6 2 55 32 48 100¼ 104¾
(387.99) (47.63) (40.64) (470.54) (6.35) (25.40) (15.24) (5.08) (139.70) (81.28) (121.92) (254.64) (266.1)
RV700-S 175¼ 20¾ 20 214½ 2½ 10 6 2 55 32 48 100¼ 104¾
(445.14) (52.71) (50.80) (544.83) (6.35) (25.40) (15.24) (5.08) (139.70) (81.28) (121.92) (254.64) (266.1)
RV800-S 197¾ 20¾ 20 237¼ 2½ 10 6 2 55 32 48 100¼ 104¾
(502.29) (52.71) (50.80) (602.62) (6.35) (25.40) (15.24) (5.08) (139.70) (81.28) (121.92) (254.64) (266.1)
57-8739
Bryan Steam LLC —Leaders Since 1916
783 N. Chili Ave., Peru, Indiana 46970 U.S.A.
Phone: [phone] • Internet:www.bryanboilers.com
Fax: [phone]
• E-mail: [email protected]