Bungard SMT3000 ECO LIGHT Plus User manual

Manual-SMT 3000 ECO LIGHT Plus-en page 1 / 18
Manual Pick&Place-Manipulator
SMT3000 ECO LIGHT Plus
Translation of the Original Instructions
Table of Content
Prospect.....................................................2
Technical Data............................................3
Declaration of Conformity...........................4
Introduction.................................................5
General.......................................................5
Intended Use..............................................6
afety.........................................................7
Installation..................................................9
Function description..................................11
Optional dispensing device.......................14
Camera attachment..................................15
Amendment Monitor.................................16
Customer service......................................17
Guarantee.................................................17
Disclaimer of warranty..............................17
Disclaimer of warranty..............................17
Copyright..................................................18
Copyright..................................................18
Bungard Elektronik GmbH & Co. KG, Rilkestraße 1, 51570 Windeck – Germany
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Manual-SMT 3000 ECO LIGHT Plus-en page 2 / 18
Prospect
Manipulator for the production of prototypes and small series. The patented Pick & Place head enables easy
handling of SMD components. The modular system can be configured for any application. The system real-
i es the entire process from applying the solder paste or glue to assembling the various components.
Properties
•Manipulator for assembling SMD components
•Smooth-running XY portal with placement head in the Z axis
•With flexible magnetic circuit board holder, hand rest
•Holding rail with 5 tape feeders and universal component support
•Stand with 36 containers and vacuum pump
•Housing and palm rest powder-coated in light grey 7035
Ergonomics
The smooth guidance of the placement head helps to position the SMDs exactly.
Options
Dosing device
The manipulator can be expanded to a dispenser by means of a compressor and a manual dosing device. In
addition to solder paste and adhesive, other media can also be dispensed.
Component feeder
The components can be provided in the belt as well as in bulk on the system for processing.
Tape feeder
Tape feeders can stock standard components in large quantities at the workplace. When the cover tape is re -
moved, the belt is automatically advanced and the components to be processed are exposed.
Laboratory belt dispenser
The belt sections required for production can be processed with the laboratory belt dispenser. The individual
components can be removed directly from the belt and there is no need to transfer them to bulk containers.
Bulk container
The bulk goods container provides capacitors, resistors and ICs on the manipulator.
Camera attachment
Using a camera that can be adapted directly to the placement head, the entire placement process, from pick-
ing up to placing the component, can be shown enlarged on a monitor.
Bungard Elektronik GmbH & Co. KG, Rilkestraße 1, 51570 Windeck – Germany
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Manual-SMT 3000 ECO LIGHT Plus-en page 3 / 18
Technical Data
Productivity max. PCB- thickness 10 mm
Pick&Place rating 200-500 SMDs/h max. free height below PCB 18mm
Pick&Place range 270 x 170 mm max. PCB-si e 340 x 170 mm
Z-Lift Placement head 25 mm Machine dimension
Turning angle 0 - 360 degree Device dimension (X, Y, Z) 600 x 600 x 200 mm
Component-supply Max. stroke (X, Y, Z) 600 x 840 x 200 mm
Basis kit 5 belts can be added
optional via additional rail
max. 19 x 8mm
Power connection 220-240V, AC, 5 VA
Bulk components Device with max. 36 Con-
tainer
Weight 15 kg
Component dimensions Environment
Range 0402 - 70x70mm Humidity 50-75%
max. component height 20 mm
(with PCB = 1,6mm and
Standard PCB holder)
Operating temperature 15-30° C
PCB Noise 50-70db
min. PCB-si e 8 x 8mm
Technical Changes reserved
Bungard Elektronik GmbH & Co. KG, Rilkestraße 1, 51570 Windeck – Germany
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Manual-SMT 3000 ECO LIGHT Plus-en page 4 / 18
Declaration of Conformity
EG-Konformitätserklärung/Declaration of Conformity
Hersteller / Supplier: Bungard Elektronik GmbH & Co. KG
Rilkestraße 1
51570 Windeck Germany
Bevollmächtigte Person für die Zusammenstellung der
technischen Unterlagen:
Person in charge
Jürgen Bungard, Geschäftsführer /general director
Rilkestraße 1
51570 Windeck Germany
Produkt: Pick&Place-Manipulator
SMT3000 ECO LIGHT BASIS
Hiermit erklären wir, dass die oben beschriebenen Maschinen allen einschlägigen Bestimmungen der Maschinenrichtlinie
2006/42/EG entspricht.
Die oben genannte Maschine erfüllt die Anforderungen der nachfolgend genannten Richtlinien und Normen:
We hereby declare that the machines described above complies with all relevant provisions of the Machinery Directive
2006/42/EC.
The above machine meets the requirements of the following guidelines and standards:
Maschinenrichtlinie 2006/42/EG / Machinery Directive 2006/42/EC
EMV-Richtlinie 2014/30/EG / EMC Directive 2014/10830EC
Niederspannungsrichtlinie 2014/35/EG / Low Voltage Directive 2014/35/EC
DIN EN 60204-1 Sicherheit von Maschinen - Elektrische Ausrüstung von Maschinen - Teil 1: Allgemeine Anforderungen /
Safety of machinery - Electrical equipment of machines - Part 1: General requirements
DIN EN ISO 14121-1 Sicherheit von Maschinen - Risikobeurteilung - Teil 1: Leitsät e / Safety of machinery - Risk assessment -
Part 1: Principles
DIN EN ISO 12100-1 Sicherheit von Maschinen - Allgemeine Gestaltungsleitsät e, Risikobeurteilung und Risikominderung /
Safety of machinery - Basic concepts, risk assessment and risk reduction
DIN EN 55014-1 2012-05 Elektromagnetische Verträglichkeit, Anforderungen an Haushaltsgeräte, Elektrowerk euge und
ähnliche Elektrogeräte, Teil 1: Störaussendung / Electromagnetic compatibility Requirements for household appliances,
electric tools and similar electrical appliances Part 1: Emission
DIN EN 55014-2-2009-06 Elektromagnetische Verträglichkeit - Anforderungen an Haushaltgeräte, Elektro-werk euge und
ähnliche Geräte - Teil 2: Störfestigkeit - / Electromagnetic compatibility - Requirements for household appliances, electric
tools and similar apparatus - Part 2: Immunity
Niederspannungsrichtlinie / Low Voltage Directive 2014/35/EG
Maschinenrichtlinie / Machinery Directive 2006/42/EG/37/EG
Windeck, 10.1.2020
Jürgen Bungard Geschäftsführer
Bungard Elektronik GmbH & Co. KG, Rilkestraße 1, 51570 Windeck – Germany
Tel.: [phone] - 0, Fax: [phone] - 29, E-mail: [e-mail]

Manual-SMT 3000 ECO LIGHT Plus-en page 5 / 18
Introduction
Bungard Elektronik GmbH & Co. KG (hereinafter referred to as "BUNGARD") reserves the right to make
changes or improvements to machines or machine specifications that it deems necessary at its own discre-
tion and assumes no obligation to implement said changes in previously sold Machinery.
BUNGARD products and services are subject to the prices and conditions applicable at that time. These prices
and conditions are subject to change.
The information in this document is subject to change and does not represent any assurance on the part of
BUNGARD. The software described in this document is supplied to the customer as part of the license agree -
ment. Copying the software onto a data carrier is illegal, unless this is expressly permitted in the license
agreement. The buyer is entitled to make copies of the software for backup purposes. This document may
not be reproduced or transmitted in whole or in part in any form or by any means, whether electronic or
mechanical, including photocopying, or for any purpose without the express permission of BUNGARD GmbH
& Co.KG.
© 2020 BUNGARD GmbH & Co. KG All rights reserved.
SMT3000-Eco® is a registered trademark of BUNGARD GmbH.
MS-Windows and Microsoft are registered trademarks of Microsoft Corporation.
Many of the names used by manufacturers and retailers to label their products are claimed as trademarks.
BUNGARD has listed all of the trademarks known to it above.
General
Before installing, connecting and commissioning the system, please read through these original operating in-
structions completely.
These operating instructions must always be available to the operating personnel. It is necessary for the safe
operation of the system and helps to identify problems that arise.
This manual contains information for the SMT 3000 ECO and is the original.
It is only intended for the operator and his staff.
Reproduction and distribution may only be used for internal purposes.
Bungard Elektronik GmbH & Co. KG, Rilkestraße 1, 51570 Windeck – Germany
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Manual-SMT 3000 ECO LIGHT Plus-en page 6 / 18
Standard text symbols
This manual contains various symbols to identify important sections:
Caution
This indicates to the operator that the machine can be damaged or a component
destroyed if the procedure described is not followed.
Warning
This indicates that the operator may be injured or the machine seriously damaged if the
procedure described is not followed.
Important
The information marked with such a symbol must be read carefully to ensure the proper
operation of the machine.
Tips and Tricks
This informs the operator of useful suggestions and helpful information.
Intended Use
The manipulators SMT 3000 ECO were built specifically for the following purposes:
equipping with SMD components
the dosing of solder paste and SMD glue
Applications other than those described in this manual are not permitted.
BUNGARD GmbH & CO. KG assumes no liability for damage caused when the machine is used for other pur-
poses.
Bungard Elektronik GmbH & Co. KG, Rilkestraße 1, 51570 Windeck – Germany
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Manual-SMT 3000 ECO LIGHT Plus-en page 7 / 18
Safety
BUNGARD machines and devices may only be operated, repaired and serviced by speciali ed personnel.
Responsible behavior
Please note the following guidelines for responsible behavior:
• Follow the instructions provided when performing maintenance tasks.
• Keep body parts away from moving parts.
• Only operate the machine if you have read and understood all the relevant manuals for the ma-
chine and all warning and information signs on the machine.
• Make sure that you have the appropriate qualifications and know the machine functions and
safety features. If necessary, ask superiors for help.
• Do not misuse the device. Only use this according to its sense of use in accordance with the oper-
ating instructions.
• The repair of the devices is only permitted to a service technician commissioned by BUNGARD
GmbH.
• If necessary, also observe the special safety regulations of your country.
Operator training
• Only trained and competent operators may operate this machine.
• The persons responsible for setting up, installing, operating, setting up, servicing and repairing this
machine must be clearly identified.
Bungard Elektronik GmbH & Co. KG, Rilkestraße 1, 51570 Windeck – Germany
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Manual-SMT 3000 ECO LIGHT Plus-en page 8 / 18
Safety and protective measures
Warning
To maintain the required operational safety, please note the following:
• Touch the placement and dosing pipettes with caution. The small diameter of the pipettes can
easily injure a person's skin.
• This device is operated electrically. When operating electrical devices, certain parts within these
devices are inevitably under dangerous voltage.
• Failure to observe the operating instructions can result in death, serious physical injury or consid-
erable damage to property!
• Never open a device housing.
• Do not misuse the device. Only use this according to its sense of use in accordance with the oper-
ating instructions.
• Only a service technician commissioned by BUNGARD GmbH & Co.KG is allowed to repair the
devices.
• If necessary, also observe the special safety regulations of your country.
Operation and maintenance
There are no parts on the manipulator SMT 3000 ECO that require regular maintenance.
However, to ensure trouble-free operation for years, you should note the following points:
• Keep the workplace clean. Contamination of the device or the vacuum pump can lead to prema-
ture wear. For example: rusting of the metal parts, wear of the guides or failure of the vacuum
pump.
• Test the placement arm guidance at regular intervals. If this wobbles, you can adjust the play on
the guide slide of the manipulator bridge.
• Test the vacuum created. If, for example, you can no longer accommodate larger components
properly, please check whether the vacuum pump generates sufficient vacuum. If this is the case,
please check the pipette and the vacuum filter.
Note
If you have any other problems with your manipulator or you cannot solve one of the
problems mentioned, our service is at your disposal at any time.
Bungard Elektronik GmbH & Co. KG, Rilkestraße 1, 51570 Windeck – Germany
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Manual-SMT 3000 ECO LIGHT Plus-en page / 18
Installation
The manipulator is delivered assembled. You only need to connect pump to power and vacuum tube and to
connect the camera and the monitor.
Operating conditions
Operating temperature: 15 - 30 C °
Humidity: 50 – 75%
Connect the manipulator
Now connect the vacuum hose of the placement arm to the vacuum pump. Activate the pump with the
power cable.
Now attach one of the supplied pipettes to the manipulator head and test by holding the selected hole to see
whether there is negative pressure on the pipette.
Mount the monitor and connect it to the power supply. The 2nd power supply is for the camera. Please also
connect. Finally connect the cinch cable to the monitor and set the source to AV1 in the monitor menu.
Caution
When setting up the manipulator, make sure that it is level and secure on the workplace.
Otherwise the functionality could be restricted.
Vacuum drilling
The head of the SMT 3000 ECO is provided with two drill holes, which serve to create the required vacuum.
Vacuum is created by closing the opening with a finger. The user can individually determine which one is bet-
ter to use. One is on the top of the head and one is on the side. The unused is closed with the grub screw.
Bungard Elektronik GmbH & Co. KG, Rilkestraße 1, 51570 Windeck – Germany
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Manual-SMT 3000 ECO LIGHT Plus-en page 10 / 18
Assemble Pipettes
Various pipettes are available for the SMT 3000 ECO manipulator. They are simply stuck to the head from be -
low.
Bungard Elektronik GmbH & Co. KG, Rilkestraße 1, 51570 Windeck – Germany
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Manual-SMT 3000 ECO LIGHT Plus-en page 11 / 18
Function description
Picking up a component
First, make sure that the vacuum pump is switched on and that there is vacuum on the pipette. Take the ma-
nipulator head, close the vacuum hole with your finger and guide the pipette to the component feeder.
Pull the head down so that the pipette only slightly touches the component and suck in the corresponding
component. Depending on the si e, the component is sucked in when it is touched, or small components are
drawn to the pipette by the vacuum just before touching it. Use the knurled screw to turn the component in
the direction to be assembled.
Bungard Elektronik GmbH & Co. KG, Rilkestraße 1, 51570 Windeck – Germany
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Manual-SMT 3000 ECO LIGHT Plus-en page 12 / 18
Set down the component
After you have picked up a component, move the manipulator head to the placement position and set the
component down. By lifting your finger from the vacuum hole, you release the vacuum and the component
remains in the appropriate position.
Setting options
The SMT 3000 ECO from above:
Bungard Elektronik GmbH & Co. KG, Rilkestraße 1, 51570 Windeck – Germany
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Manual-SMT 3000 ECO LIGHT Plus-en page 13 / 18
Feeder
The following feeders can be attached directly to the base plate:
Universal Component Tray
Tape-Strip-Feeder
This feeder can be placed directly on the base plate:
Bulk container with container system
Bungard Elektronik GmbH & Co. KG, Rilkestraße 1, 51570 Windeck – Germany
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Manual-SMT 3000 ECO LIGHT Plus-en page 14 / 18
Optional dispensing device
There is a holder on the left of the placement head, to which a cartridge for dispensing can be attached
in a few simple steps.
For dispensing with the SMT 3000 ECO, a commercially available external dosing device is required,
which is not included in the scope of delivery.
Bungard Elektronik GmbH & Co. KG, Rilkestraße 1, 51570 Windeck – Germany
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Manual-SMT 3000 ECO LIGHT Plus-en page 15 / 18
Camera attachment
There is a permanently installed camera attachment in front of the placement head. All you have to do
is set up the monitor and connect the camera to the monitor and set it to AV1 in the monitor menu.
The power supply for the camera is in the cardboard box of the monitor.
Bungard Elektronik GmbH & Co. KG, Rilkestraße 1, 51570 Windeck – Germany
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Manual-SMT 3000 ECO LIGHT Plus-en page 16 / 18
Amendment onitor
Bungard Elektronik GmbH & Co. KG, Rilkestraße 1, 51570 Windeck – Germany
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Manual-SMT 3000 ECO LIGHT Plus-en page 17 / 18
Customer service
We offer a factory customer service for Bungard SMD devices. If repairs are required, please send the
device to your specialist dealer or area representative or directly to us.
We use an RMA form to accept a repair shipment. Please request this form from us before returning
the goods. Without an RMA, we cannot guarantee that repairs will be carried out properly. A meaning-
ful description of the fault is essential for quick and inexpensive repairs.
Please use the RMA form for this.
Guarantee
Prior to delivery all machines undergo an operational test on function and continuous strength. On the machine
we provide a bring in warranty of 12 months from the date of purchase in respect of defects in material and work -
manship. We offer a warranty at our choice by replacement of faulty parts or by repairing the machine in our fact -
ory. Old parts shall become our property.
Disclaimer of warranty
Bungard GmbH & Co.KG reserves the right to change or enhance its machines or machine specifications according
to its judgement, if necessary. Bungard cannot be held responsible to implement aforesaid changes into machines
sold already.
Bungard products and services are liable to the current prices and conditions, which are subject to change.
The instructions and definitions in this document are also subject to change and mark no assurance on the part of
Bungard.
This manual contains informations of the Bungard SMT3000-ECO and is the translated English version.
Please regard the “Sales terms and delivery conditions”. These are available after fulfilment of the contract. We
don't furnish a guarantee or warranty in cause of damages at material or hurts of people because of
Incorrect use of the machine
Wrong setup, installing and operating of the machine or incapable service
Use of the machine with defective safety equipment
Non-observance of the service manual in regard to transport, stocking, setup, installation and service of the ma-
chine
Unlicensed modifications at the machine
Incorrect or incomplete repairs
Destructive force effect at the machine in cause of foreign objects or external use of force
Use of non-original spare parts
normal wear parts.
We cannot accept subsequent claims from damage or destruction of work pieces worked on in the machine, be -
cause we have no knowledge or control over the operating conditions at your site. This is valid in a general manner
also for requirements from damage to articles, buildings and persons as well as the environment.
We do not warrant that the function of the machine will meet the customer's requirements or that the operation
of the machine will to this regard be error free.
In no event will we be liable to the customer for any incidental, consequential, or indirect damages of any kind, in -
cluding loss of profit and prosecution for environmental pollution, even if we could have been aware of the possib -
ility of such damages.
Bungard Elektronik GmbH & Co. KG, Rilkestraße 1, 51570 Windeck – Germany
Tel.: [phone] - 0, Fax: [phone] - 29, E-mail: [e-mail]

Manual-SMT 3000 ECO LIGHT Plus-en page 18 / 18
All information was arranged with great care. We reserve ourselves however mistake and technical changes
without previous announcement.
Running the machine in corroding, humid, dusty, extremely hot or explosive atmosphere happens at the oper -
ator's own risk and responsibility.
We explicitly exclude any warranty for damages resulting from running the machine in in corroding, humid,
dusty, extremely hot or explosive atmosphere.
Copyright
© 2020 Bungard Elektronik
Bungard Elektronik GmbH & Co. KG, Rilkestraße 1, 51570 Windeck – Germany
Tel.: [phone] - 0, Fax: [phone] - 29, E-mail: [e-mail]