Burkert ME23 User manual

Operating Instructions
Bedienungsanleitung
Manuel d‘utilisation
Type ME23
Fieldbus gateway büS to Industrial Ethernet
Feldbusgateway büS zu Industrial Ethernet
Passerelle bus de terrain büS vers Ethernet industriel

We reserve the right to make technical changes without notice.
Technische Änderungen vorbehalten.
Sous réserve de modifications techniques.
© Bürkert Werke GmbH & Co. KG, 201 - 2017
Operating Instructions 1706/01_EU-EN_008 / Original DE

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Contents
1 THE OPERATING INSTRUCTIONS .............................................................................................................................................5
1.1 Symbols ......................................................................................................................................................................................5
1.2 Definition of the term "device" ........................................................................................................................................5
2 INTENDED USE ....................................................................................................................................................................................6
3 BASIC SAFETY INSTRUCTIONS .................................................................................................................................................7
4 GENERAL INFORMATION ................................................................................................................................................................8
4.1 Contact address .....................................................................................................................................................................8
4.2 Warranty ......................................................................................................................................................................................8
4.3 Information on the Internet ...............................................................................................................................................8
5 DESCRIPTION OF THE DEVICE ..................................................................................................................................................9
5.1 Possible combinations ........................................................................................................................................................9
6 TECHNICAL DATA .............................................................................................................................................................................10
6.1 Conformity ..............................................................................................................................................................................10
6.2 Standards ................................................................................................................................................................................10
6.3 Operating conditions ........................................................................................................................................................10
6.4 Industrial Ethernet ..............................................................................................................................................................10
6.5 Mechanical data ...................................................................................................................................................................11
6.6 Electrical data .......................................................................................................................................................................12
6.6.1 Electrical configuration ....................................................................................................................12
7 INSTALLATION ...................................................................................................................................................................................13
7.1 Safety instructions .............................................................................................................................................................13
7.2 Mount Type ME23 on backplane Type BEF1 ........................................................................................................13
7.3 Establish network connection to the bus ..............................................................................................................14
8 START-UP .............................................................................................................................................................................................15
Fieldbus gateway büS to Industrial Ethernet
Type ME23
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Type ME23
8.1 Safety instructions .............................................................................................................................................................15
8.2 Basic settings .......................................................................................................................................................................15
9 OPERATION .........................................................................................................................................................................................16
9.1 Safety instructions .............................................................................................................................................................16
9.2 Configuration and parameterization of the Type ME23..................................................................................16
9.2.1 Configuration .......................................................................................................................................16
9.2.2 Parameterization .................................................................................................................................16
9.3 Display elements .................................................................................................................................................................17
9.3.1 LED for connection to the control status display .......................................................................17
9.3.2 NAMUR mode .....................................................................................................................................18
9.3.3 Flashing of the LED illuminated ring ..............................................................................................18
9.3.4 LED for network connection ............................................................................................................19
9.4 Removable data storage .................................................................................................................................................20
10 FUNCTIONS .........................................................................................................................................................................................21
10.1 Conversion Industrial Ethernet to büS ....................................................................................................................21
10.2 Configuration .........................................................................................................................................................................23
10.2.1 Select process data ...........................................................................................................................25
10.2.2 Fieldbus-specific address mapping ...............................................................................................26
10.2.3 büS network configuration ...............................................................................................................28
10.3 Downloading an existing configuration ..................................................................................................................29
11 MAINTENANCE ..................................................................................................................................................................................30
11.1 Safety instructions .............................................................................................................................................................30
11.2 Replacing the device .........................................................................................................................................................30
11.3 Display of the device status ........................................................................................................................................32
11.4 Troubleshooting ...................................................................................................................................................................34
12 ACCESSORIES ..................................................................................................................................................................................35
13 PACKAGING AND TRANSPORT ...............................................................................................................................................36
14 STORAGE ..............................................................................................................................................................................................36
15 DISPOSAL ............................................................................................................................................................................................36
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The operating instructions
Type ME23
1 THE OPERATING INSTRUCTIONS
The operating instructions describe the entire life cycle of the device. Keep these instructions in a location which is
easily accessible to every user and make these instructions available to every new owner of the device.
Important safety information!
Read the operating instructions carefully and thoroughly. Study in particular the chapters entitled “2 Intended use”
and “3 Basic safety instructions”.
▶The operating instructions must be read and understood.
1.1 Symbols
DANGER!
Warns of an immediate danger.
▶Failure to observe the warning will result in a fatal or serious injury.
WARNING!
Warns of a potentially dangerous situation.
▶Failure to observe the warning may result in serious injuries or death.
CAUTION!
Warns of a possible danger.
▶Failure to observe this warning may result in a moderate or minor injury.
NOTE!
Warns of damage to property.
• Failure to observe the warning may result in damage to the device or the equipment.
Indicates important additional information, tips and recommendations.
Refers to information in these operating instructions or in other documentation.
▶Designates instructions for risk prevention.
→Designates a procedure which you must carry out.
Indicates a result.
1.2 Definition of the term "device"
→In these instructions, the term "device" always refers to fieldbus gateway büS to Industrial Ethernet,
Type ME23.
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Intended use
Type ME23
2 INTENDED USE
Non-authorized use of the Type ME23 may be dangerous to people, nearby equipment and the
environment.
The fieldbus gateway Type ME23 is used as fieldbus converter between büS and Industrial Ethernet.
▶Use according to the authorized data, operating conditions and conditions of use specified in the contract
documents and operating instructions.
Observe the following when using the device/product:
▶Do not use outside.
▶Use the device only in conjunction with third-party devices and components recommended and authorized
by Bürkert.
▶Use only when in perfect condition and always ensure proper storage, transportation, installation and operation.
▶Use only as intended.
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Basic safety instructions
Type ME23
3 BASIC SAFETY INSTRUCTIONS
These safety instructions do not make allowance for any
• contingencies and events which may arise during the assembly, operation, and maintenance.
• local safety regulations – the operator is responsible for observing these regulations, also in relation to the instal-
lation personnel.
General hazardous situations.
To prevent injuries:
▶Do not make any internal or external changes on the device and do not subject it to mechanical stress.
▶Secure the system from unintentional actuation.
▶Only trained technicians may perform installation and maintenance work.
▶After an interruption in the power supply, ensure that the process is restarted in a controlled manner.
▶Observe the general rules of technology.
NOTE!
Electrostatic sensitive components/modules.
The device contains electronic components which react sensitively to electrostatic discharge (ESD). Contact with
electrostatically charged persons or objects are hazardous to these components. In the worst case scenario, they
will be destroyed immediately or will fail after start-up.
• Observe the requirements in accordance with EN 61340-5-1 to minimize or avoid the possibility of damage
caused by sudden electrostatic discharge.
• Do not touch electronic components while the supply voltage is switched on.
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General information
Type ME23
4 GENERAL INFORMATION
4.1 Contact address
Germany
Bürkert Fluid Control Systems
Sales Center
Christian-Bürkert-Str. 13-17
D-74653 Ingelfingen
Tel. + 49 (0) 7940 - 10 91 111
Fax + 49 (0) 7940 - 10 91 448
E-mail: [email protected]
International
Contact addresses can be found on the final pages of the printed operating instructions.
And also on the Internet at:
www.burkert.com
4.2 Warranty
The warranty is only valid if the Type ME23 is used as intended in accordance with the specified application conditions.
4.3 Information on the Internet
The operating instructions and data sheets for Type ME23 can be found on the Internet at:
www.burkert.com
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Description of the device
Type ME23
5 DESCRIPTION OF THE DEVICE
The fieldbus gateway Type ME23 is used as fieldbus converter between büS and Industrial Ethernet.
Application area:
Process values can be exchanged between participants of fieldbus 1 and fieldbus 2.
Device type Fieldbus 1 Fieldbus 2
ME23 büS PROFINET
ME23 büS EtherNet/IP
ME23 büS Modbus TCP
Table 1: Type ME23 application area
The "Bürkert Communicator" software is required for parameterizing Type ME23.
For description see chapter “9.2 Configuration and parameterization of the Type ME23”.
5.1 Possible combinations
The fieldbus gateway Type ME23 can only be operated within a system in combination with additional modules.
For setting up a system comprising several modules, please contact your Bürkert sales office.
In the following, a system in minimum combination is shown as example.
Connection variant:
terminals for cable
gland
Connection variant:
circular plug-in
connector M12
24
6 5 5 7
ME23
13
6 5 5 7
ME23
Figure 1: Example of a system: Minimum combination of Type ME23 with additional modules
Module Designation Types Order no.
1 Input module (connection variant: circular plug-in connector M12) ME29 00564825
2 Input module (connection variant: terminals for cable gland) ME29 00564826
3 Output module (connection variant: circular plug-in connector M12) ME29 00564827
4 Output module (connection variant: terminals for cable gland) ME29 00564828
5 Backplane for Type ME23 BEF1 00564841
6 Backplane, left BEF1 00564844
7 Backplane, right BEF1 00564846
Table 2: Modules of a possible combination with Type ME23
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Technical data
Type ME23
6 TECHNICAL DATA
6.1 Conformity
The fieldbus gateway of Type ME23 conforms to the EC Directives according to the Declaration of Conformity
(if applicable).
6.2 Standards
The applied standards, which are used to demonstrate compliance with the EC Directives, are listed in the EC type
test certificate and/or the EC Declaration of Conformity (if applicable).
6.3 Operating conditions
WARNING!
Risk of injury
Malfunction if used outside.
▶Do not use Type ME23 outdoors and avoid heat sources which may cause the permissible temperature range
to be exceeded.
Permitted temperatures
Ambient temperature: 0 ... +50 °C
6.4 Industrial Ethernet
Profinet:
Topology recognition LLDP, SNMP V1, MIB2, physical device
Minimum cycle time 1 ms
IRT Support not supported
Media Redundancy MRP client is supported
Additional supported features DCP, VLAN- and priority tagging, Shared Device
Baud rate 100 MBit/s
Data transport layer Ethernet II, IEEE 802.3
Profinet IO specification V2.3
Multiple Application Relations (AR) The Stack can handle up to 2 IO-ARs, one Supervisor AR and one
Supervisor-DA AR at the same time.
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Technical data
Type ME23
Ethernet IP
Predefined standard objects Identity Object (0x01)
Message Router Object (0x02)
Assembly Object (0x04)
Connection Manager (0x06)
DLR Object (0x47)
QoS Object (0x48)
TCP/IP Interface Object (0xF5)
Ethernet Link Object (0xF6)
DHCP supported
BOOTP supported
Baud rates 10 and 100 MBit/s
Duplex modes Half Duplex, Full Duplex, Auto-Negotiation
MDI modes MDI, MDI-X, Auto-MDIX
Data transport layer Ethernet II, IEEE 802.3
Address Conflict Detection (ACD) supported
DLR (ring topology) supported
Integrated switch supported
CIP Reset services Identity Object Reset Service of Type 0 and 1
ModbusTCP
Modbus Function Codes 1, 2, 3, 4, 5, 6, 7, 15, 16, 23
Mode Message Mode: Client, Server
Baud rates 10 and 100 MBit/s
Data transport layer Ethernet II, IEEE 802.3
PROFIBUS
Acyclic communication DP V1 Class 1 Read/Write
DP V1 Class 1 Alarm
DP V1 Class 2 Read/Write/Data Transport
Baud rate Fixed values ranging from 9,6 kBits/s to 12 MBit/s
Auto-detection mode is supported
6.5 Mechanical data
Dimensions: refer to data sheet for Type ME23
Housing material: polycarbonate
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Technical data
Type ME23
6.6 Electrical data
Power supply: 18 - 35 V via the backplane BEF1
UL devices: Power supply unit restricted to Class 2
Power consumption < 2 W
Interfaces 2 sockets for RJ45 plug-in connector, for connecting to the fieldbus
1 socket for mini USB connector, for factory service only
Degree of protection: IP 20 according to EN 60529 / IEC 60529
(only if cables, plugs and sockets have been connected correctly)
6.6.1 Electrical configuration
Interfaces ETH1 / ETH 2
The two sockets ETH 1 and ETH 2 for RJ45 plug-in connector are equivalent and are used for the connection to
the fieldbus.
1 2 3 4 5 6 7 8
Interface ETH 1 / ETH 2
Pin Plug configuration RJ45
1 TX+
2 TX–
3 RX+
4 Not used
5 Not used
6 RX–
7 Not used
8 Not used
Figure 2: Configuration of interfaces ETH 1 / ETH 2; connection to the fieldbus
NOTE!
To ensure electromagnetic compatibility (EMC)
▶Only use shielded Ethernet cables.
▶Connect the Ethernet cables of all participants via the backplane (Type BEF1) to the top hat rail to discharge
the cable shield to ground.
Mini USB interface
The socket for mini USB plugs is intended for factory service only.
1 2 3 4 5
Mini USB interface
Pin Plug configuration
1 5 V
2 D–
3 D+
4 Not used
5 GND
Figure 3: Mini USB interface configuration; for factory service
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Installation
Type ME23
7 INSTALLATION
7.1 Safety instructions
WARNING!
Risk of injury from improper installation.
▶Installation may be carried out only by trained technicians and with the appropriate tools.
▶Secure system against unintentional activation.
▶Following installation, ensure a controlled restart.
7.2 Mount Type ME23 on backplane Type BEF1
Fieldbus gateway
Type ME23
Fastening screw
Backplane
Type BEF1
Hinge
Figure 4: Mount fieldbus gateway Type ME23 on backplane Type BEF1
→Insert hinge part of Type ME23 in counter piece of backplane Type BEF1.
→Press Type ME23 fully on the backplane Type BEF1.
→Tighten fastening screw. Max. torque 1 Nm.
The fieldbus gateway ME23 is now connected to the power supply of the backplane Type BEF1.
NOTE!
▶Use power supply unit with adequate power.
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Installation
Type ME23
7.3 Establish network connection to the bus
Fastening screw
Cover
opened
Punched-out recess
for securing the
Ethernet cable
Cover
closed
Figure 5: Establish network connection to the fieldbus.
→Unscrew fastening screw on the cover of the Type ME23.
→Open cover.
→Lead the Ethernet cables through the hole at the back of the cover.
→Insert the Ethernet cables in the sockets ETH 1 / ETH 2 (for plug-in connector RJ45).
→Close cover and tighten fastening screw. Max. torque 1 Nm.
The network connection to the fieldbus has now been established.
NOTE!
To ensure electromagnetic compatibility (EMC)
▶Only use shielded Ethernet cables.
▶Connect the Ethernet cables of all participants via the backplane (Type BEF1) to the top hat rail to discharge
the cable shield to ground.
Securing the Ethernet cable (strain relief):
For strain relief, a cable clip can be used to secure the Ethernet cables in the punched out recess underneath the
cover.
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Start-up
Type ME23
8 START-UP
8.1 Safety instructions
WARNING!
Risk of injury from improper operation.
Improper operation may result in injuries as well as damage to the device and the area around it.
▶Before start-up, ensure that the operating personnel are familiar with and completely understand the contents
of the operating instructions.
▶Observe the safety instructions and intended use.
▶Only adequately trained personnel may start up the equipment/the device.
8.2 Basic settings
The fieldbus gateway Type ME23 can be delivered with a customized basic configuration ex factory.
The büS stick and the "Bürkert Communicator" software, which are available as accessories, are required for
changing the basic configuration or for parameterizing additional process values. See chapter “12 Accessories”
The "Bürkert Communicator" software can also be used for further parameterization of the optionally
available software add-on module user-f(x).
For configuration and parameterization refer to the chapter entitled “10 FUNCTIONS”.
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Operation
Type ME23
9 OPERATION
9.1 Safety instructions
WARNING!
Danger due to improper operation.
Improper operation may result in injuries as well as damage to the device and the area around it.
▶The operating personnel must know and have understood the contents of the operating instructions.
▶Observe the safety instructions and intended use.
▶Only adequately trained personnel may operate the equipment/the device.
9.2 Configuration and parameterization of the
Type ME23
The "Bürkert Communicator" software is used for configuration and parameterization of the fieldbus gateway.
The basic configuration and how the most important device-specific parameters for the fieldbus gateway ME23
are set using the "Bürkert Communicator" is described in the following sections of these operating instructions.
See chapter “10 FUNCTIONS”.
The "Bürkert Communicator" software and the general description of the software are available on the Bürkert
homepage.
In addition to the "Bürkert Communicator" software, the büS stick, which is available as accessory,
is required for configuration and parameterization of the fieldbus gateway ME23. See chapter
“12 Accessories”.
9.2.1 Configuration
During configuration, the user initially selects the büS participant that the fieldbus gateway ME23 is to use for
communication with the controller (PLC). After that, he defines which process values are to be converted from
Industrial Ethernet to büS. For description see “10.2 Configuration”, page 23.
9.2.2 Parameterization
During parameterization, the input and output values of the büS participants and of the fieldbus gateway ME23
are assigned to the process values to be converted.
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Operation
Type ME23
9.3 Display elements
The LED display elements on the fieldbus gateway ME23 provide information on
• the connection to the control
• the device status
• the network connection
Overview:
LED's for status display
for connection to the control, for
description refer to
chapter “9.3.1”
LED for device status
(colors in accordance with
NAMUR NE 107)
For description refer to
chapter “9.3.2”
LED's
for network connection
For description refer to
chapter “9.3.4”
RJ45
RUN LED
(green)
ERROR LED
(red)
Link/Act LED
(green)
Link LED
(yellow)
Figure 6: Overview of display elements; fieldbus gateway ME23
9.3.1 LED for connection to the control status display
Description:
LED status Description and cause of error Procedure
RUN LED Active Connection to control active. -
Not active Connection to control not active. Check cable.
Error LED Active Connection to control not active. Check cable.
Not active Connection to control active. -
Table 3: Description: Displays of the LED's for the connection to the control
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Operation
Type ME23
9.3.2 NAMUR mode
In NAMUR mode, the LED illuminated ring lights up according to NAMUR NE 107, in the color specified for the
device status.
If several device statuses exist simultaneously, the device status with the highest priority is displayed. The priority is
determined by the severity of the deviation from standard operation (red = failure = highest priority).
Displays in NAMUR mode:
Display in accordance
with NE 107
Description Meaning
Color red Failure, error or
fault
Control mode is not possible due to malfunctioning in the device or
at its peripheral equipment.
orange Function check Work is being carried out at the device; control mode is therefore
not currently possible.
yellow Out of
specification
The ambient conditions or process conditions for the device are
outside the specified area.
Device internal diagnostics point to problems in the device or with
the process properties.
blue Maintenance
required
The device is in controlled operation, however function is briefly
restricted.
→Maintain device.
green Diagnostics
active
Device is operating faultlessly. Status changes are shown in color.
Messages are transmitted via any connected field bus.
Table 4: Display of device status in NAMUR mode
* A detailed fault description can be found in Chapter “11.3 Display of the device status”
9.3.3 Flashing of the LED illuminated ring
Flashing indicates that a connection to the PC software "Bürkert Communicator" has been established.
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Operation
Type ME23
9.3.4 LED for network connection
Description:
LED status Description and cause of error Procedure
Link/Act
LED
(green)
Active Rapid flashing: Connection to the higher-level protocol
layer (PROFINET, EtherNet/IP or Modbus TCP) has been
established. Data is being transmitted.
Slow flashing: No connection to the protocol layer has been
established. This normally occurs for approx. 20 seconds
following a restart.
Not active No connection to the network has been established. Check cable.
Link LED
(yellow)
Active Connection to the network has been established. -
Not active No connection to the network has been established. Check cable.
Table 5: Description: Displays of the LED's for network connection
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Operation
Type ME23
9.4 Removable data storage
The fieldbus gateway Type ME23 has a removable data storage in the size of a micro SD card, on which device-
specific data is stored.
Upon delivery, the micro SD card is inserted in the device.
Using the micro SD card, it is possible to exchange the specific data of devices having the same Ident number. For
example for transmitting the data of a defective device to a new device.
The baud rate, the address and / or the configuration of the process values of the device are, for example, stored
on the micro SD card.
If device-specific data is available on the inserted micro SD card during restart, the device will take over this data.
If no device-specific data is available on the micro SD card, the device will store its own data on it.
NOTE!
Do not use a standard micro SD card for the device. Please order the micro SD card for the Type ME23 via
your Bürkert sales department.
See chapter “12 Accessories”.
Replacing the micro SD card
The micro SD card can be found at the bottom side of the device.
Micro SD card
Figure 7: Replacing the micro SD card; fieldbus gateway ME23
Remove the micro SD card:
→Press on the edge of the engaged micro SD card to unlock it.
→Pull micro SD card out.
Insert micro SD card in replacement device:
Make sure you insert the card in the correct orientation.
→Insert the micro SD card in the card holder of the replacement device.
Make sure that the card clicks in place.
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