Burley ENCORE User manual

Contents
SECTION PAGE
Introduction 2
I. Hardware Bag Contents and Tool List 3
II. Mounting the Reflectors 3
III. Installing the Quick-Release Levers 4
IV. Attaching the Wheels 4
V. Unfolding and Folding Your Burley Encore 6
VI. Using the Seat Harness 10
VII. Completing Assembly 12
VIII. Hitching the Burley Encore to Your Bicycle 13
IX. Trailer Maintenance and Care 14
X. Safety Guidelines 15
XI. Safety Checklists 21
XII. Parts List and Drawing 22
Warranty 24
Encore
Owner’s
Instruction
& Safety
Manual

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Burley Encore Owner’s Instruction and Safety Manual
Congratulations!
You’ve just purchased the Burley Encore child trailer, the leading choice
of discriminating bicycle trailer owners worldwide. Every effort has been
made to ensure your purchase is of top quality and proven design, ready to
provide you with many years and miles of happy, safe trailering.
IMPORTANT: Because some of the features and guidelines for using
the Burley Encore merit close attention, it is very important that you
familiarize yourself with the trailer by reading this manual all the way
through before use. If you have any questions we encourage you to
contact your Burley dealer.
Introduction
Your Burley Encore is shipped almost completely assembled from the fac-
tory. This manual is written sequentially to assist initial setup. You need only
to install the quick-release levers, mount the reflectors, attach the wheels,
unfold the trailer, install the safety flag and snap on the cover. Once you've
read the safety guidelines, you're ready to go.
Before trailering, be sure you have a thorough understanding of the safety
harness and of trailer hitch operation. Practice folding and unfolding
your trailer; it can easily be done in less than a minute after practice, no
tools required. Check to see that the trailer wheels and hitch are securely
attached. We again request that you read this manual from start to finish
before use, and then refer to it as necessary in the future.
NOTE: Any reference to left or right is made in the direction of travel,
as if you were sitting in the child seat looking forward.
When Loaning or Selling Your Trailer
If you loan or sell your Burley-Encore, supply the new user with this manual.
They must familiarize themselves with all sections—especially sections
“X. Safety Guidelines” and “XI. Safety Checklists” prior to use. It is essential
that they understand the differences between riding a bicycle with a trailer
and without one. It is also essential that they understand correct wheel
attachment, folding, and use of the harness, safety flag, cover, and hitch.
Always ensure that both adult and child are wearing helmets. Never loan
your trailer if it is in need of maintenance or repair.

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Burley Encore Owner’s Instruction and Safety Manual
I. Hardware Bag Contents and Tool List
IMPORTANT: Please verify that you have received all of the contents
listed. Do not proceed with assembly if any parts are missing; con-
tact Burley immediately for replacement parts.
Hardware Bag Contents
Reflectors:
(2) small red reflectors
(2) small white reflectors
(4) hex head reflector screws
(2) wheel skewers with springs and nuts
Envelope:
Trailer Checklist
Warranty Card
Burley Encore Owner’s Instruction & Safety Manual
II. Mounting the Reflectors
1. With the trailer side panels in
folded position locate one of
the black molded hinges (A) at
the rear trailer corner.
2. At the top of the hinge
locate the screw hole (B) and
reflector locating boss (C).
Eachreflectorhasa screwhole
(D) and a location stub (E).
3. Take a red reflector and screw
it to the hinge as shown in
the figure below. Line the
reflector hole (D) up with the
hinge screw hole (B) and the
reflector stub (E) with the
hinge locating boss (C).
4. Repeat the procedure with
the second red reflector, on the other rear trailer hinge.
5. In similar fashion, repeat steps 1 through 4 on the trailer front using the
two clear reflectors.
A
B
D
E
C
Tools required:
Small and large Phillips screwdriver
4/16” or adjustable wrench

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Burley Encore Owner’s Instruction and Safety Manual
III. Installing the Quick-Release Levers
In the bag with the reflectors you’ll find two quick-release levers. Install
these through the hollow axle of the wheel. Make sure the lever is on the
nutted side of the wheel, and the long axle and the thumb nut on the other
side. This keeps the wheel away from the fabric side panel. The springs are
mounted on each side as shown in the illustration below.
IV. Attaching the Wheels
First, verify that the tires are inflated to 30–35 P.S.I. Next, tip the trailer frame
on its back end. If you are working on a rough or dirty surface, lay down a
cloth or other protective barrier to avoid damage to your trailer. Move the
quick-release lever to the unlocked position and place the wheels into the
dropouts, making certain that the axles go all the way into the slots.
The quick-release lever
must be on the flat side
of wheel, and thumb nut
on the opposite side. This
ensures that the lever will
be on the outside when
wheel is properly installed.
Thumb Nut
Flat
Quick
Release
Lever
The quick-release
lever and flat side
of the wheel must
be installed toward
the outside of the
trailer.
Correct Wrong

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Burley Encore Owner’s Instruction and Safety Manual
IMPORTANT: Wheels must be installed so that tires are offset away
from side panels, closest to outer frame. Bolts sticking out from inner
frame at rear are designed to interfere with improper installation of
wheel. These wheels are a unique feature of Burley trailers; they cre-
ate a wider track, and thus a more stable trailer.
Once the wheels are fully seated in the dropout slots, the quick-release lever
should be positioned so that it operates in the fore and aft direction. The
lever is marked for open or closed positions. Tighten the right-hand wheel
by moving the lever from the front (open) to the rear (closed) position.
Tighten the left-hand wheel by moving the lever from the rear (open) to the
front(closed) position. Usethe thumbnut toadjustfor correctspacing ofthe
quick-release lever.
When properly adjusted, you will feel resistance halfway through tightening
thelever(when thelever ispointing straight outaway fromthe trailer). Ifyou
are unfamiliar with the use of quick-release levers, contact your Burley dealer
for a demonstration.
Make sure wheels are held securely; you should not be able to
rock or shift wheels. Improperly installed wheels can fall off, caus-
ing accident and serious injury.
Only use the 20 x 1.75 wheels supplied with Burley Encore. Do not
operate with tires inflated above 35 P.S.I. Failure to comply can
cause trailer tip over, resulting in accident and serious injury to
cyclist or passengers.
The quick-release lever
operates in fore-aft direction
(with lever below the axle).
The drawing shows left-hand
wheel in the closed position.

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Burley Encore Owner’s Instruction and Safety Manual
V. Unfolding and Folding Your Burley Encore
Your Burley Encore is designed with a lightweight aluminum frame, com-
pleteroll cage, andbright-colored polyestersoftware. Setting itup orfolding
it down is accomplished in a few easy steps as follows:
Raise the Side Panels
1. With the trailer frame lying flat, unfold the two side panels so that they
are vertical. You will find the roll bar lying against the left side panel.
2. Raise it to a horizontal position and pull it into the right roll bar recep-
tacle at the top of the right side rail.
3. Slip the safety pin through the hole in the roll bar receptacle to lock the
roll bar in place.
4. Refer to the illustration below showing locked position of the safety pin.
IMPORTANT: Connect the snap hooks on the back of the seat to the
D-rings at the rear of the side panels in the cargo area. Only release
the right snap hook when folding the trailer.

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Burley Encore Owner’s Instruction and Safety Manual
Tongue Installation and Operation
The tongue is the structure that connects the trailer to the bicycle hitch. It is
designed to be removed for storage and to adjust for either trailer or stroller use.
Tip your trailer frame on its back end. If you are working on a rough or dirty
surface,lay down a cloth or other protective barrier to avoid damage to your
trailer. To insert the tongue,slide it through the front and rear tongue mounts as
shown below. Depress the safety button to allow the tongue to insert past the
front tongue mount. The safety button will spring back out once it is completely
behind the front tongue mount.
Both safety pins must be locked in place before using trailer, otherwise
roll bar or tongue could shift and cause an accident or serious injury.
Trailer Use
For use as a trailer,line up the rearmost hole on the tongue with the hole in the
rear tongue mount. Insert the pin through both holes. Once inserted,rotate the
pin’s spring clip to engage the pin underneath the tongue mount. Always check
to ensure the tongue is properly installed before using trailer.
open locked
Front Tongue
Mount
Pin
Rear Tongue
Mount
Button
Trailer Pin
Hole
Stroller Pin
Hole

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Burley Encore Owner’s Instruction and Safety Manual
Stroller Use (requires optional Walk n’ Roller™ kit)
Your Burley Encore is
ready for stroller use
with the purchase
of the optionalWalk
‘n Roller™ kit from
your local bike shop.
For strolling,slide the
tongue back until the
stroller pin hole on the
tongue lines up with
the hole in the rear
tongue mount.Depress
the safety button a
second time to allow the tongue to slide past the rear tongue mount.Be sure to
replace the pin through the rear tongue mount and the tongue,and then en-
gage the pin’s clip.This option brings the stroller wheel closer to the main body
to stroller easily in tight spaces.
DO NOT attempt to attach the bicycle with the tongue in the stroller
position. There will not be adequate clearance for a bicycle wheel.
Installation and Use of the Handle
Your Burley Encore comes with a two-position handle that allows for easier ma-
neuvering of the trailer when it is not attached to your bicycle. The handle is also
an important part of the optional Burley Jogger Kit ™ and the optional Walk‘n
Roller™ kit. Both of these accessories are available at your local bike shop.
The handle for the Encore is installed quite easily. Simply depress the buttons
on either side of the handle and slide the handle into the handle bar receivers as
shown in the illustration below. The handle is designed for either a high or low
position depending on the height and comfort of the user. This position can be
changed by flipping the handle over and installing it as described above.
Tongue in Trailer
position
Pin locked through
Rear Tongue Mount
and Trailer Pin hole

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Burley Encore Owner’s Instruction and Safety Manual
Parking Brake Operation
The pre-installed parking brake on your Burley Encore is used to keep the trailer
stationary when you park your bike or when using the optional Burley Jogger Kit™
or Burley Walk ‘n Roller Kit™. You can tighten or loosen the bolts attaching the
brakes to the trailer if necessary. Make sure the brake engages securely.
Installing the Safety Flag
Insert the safety flag pole through the loop of ½”webbing on the outside of the
trailerandintotheflagpocketatthebottomlefthandcornerofthetrailerasshown
below. DO NOT USEYOURTRAILERWITHOUTTHE SAFETY FLAG IN PLACE.
To disengage the
brake, move the
handle to the right.
Simply move the
handle to the left to
engage the brake.

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Burley Encore Owner’s Instruction and Safety Manual
Folding Your Burley Encore
Folding your Burley Encore is basically the
reverse of unfolding it. Familiarize yourself with
unfolding the trailer as previously outlined. To
fold your trailer:
1. Remove the cover.
2. Remove the safety flag.
3. Remove the safety pin at the roll bar and
disconnect the right snap hook on the back
of the child seat. Fold the roll bar against the
side panel in front of the seat. Fold the left
side panel first, then the right side panel.
4. Remove the wheels and store them in a safe
area.
5. Remove the safety pin at the tongue/hitch receptacle and fold the
tongue hitch back 180˚.
We recommend reinserting the safety pins in their receptacles for
storage or transport to avoid snagging.
You can partially fold your Burley Encore as needed. Your options are to
fold only the side panels, fold only the tongue and hitch, remove the quick-
release wheels, or any combination of the above.
DO NOT OPERATE YOUR BURLEY ENCORE IN A PARTIALLY FOLDED
CONDITION.
VI. Using the Seat Harness
IMPORTANT: The trailer seat is intended only for children old enough
to wear a helmet and sit upright by themselves. Your child must have
enough neck strength to hold his or her head up while trailering.
Junction of shoulder strap and Y-buckle must be positioned at
child's sternum to work correctly. Belts or buckles near your child's
neck can cause discomfort or serious injury. Check child periodi-
cally to make sure that he or she has not slipped from correct
seated position.