Burster 9180 User manual

burster
Digital Panelmeter Model 9180
Page
Note:
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burster provides no warranty of any kind respect to this material, including the implied warranty of merchantable
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burster is not liable under any circumstances for errors, incidental damage or consequential loss sustained in
connection with the function or use of this material.
© 2000 burster
präzisionsmeßtechnik gmbh & co kg
All rights reserved
Edition 3/2000
Manufacturer
burster präzisionsmeßtechnik gmbh & co kg
Talstr. 1 - 5 P.O.Box 1432
76593 Gernsbach 76587 Gernsbach
Digital Panelmeter
Model 9180

Model 9180
burster
Digital Panelmeter
Page

burster
Digital Panelmeter Model 9180
Page

Model 9180
burster
Digital Panelmeter
Page

burster
Digital Panelmeter Model 9180
Page
1. General information....................................................................................... Page 1- 1
1.1 Designation of the buttons and displays ................................................. Page 1- 2
2. Initial settings ................................................................................................ Page 2- 1
2.1 Power supply........................................................................................... Page 2- 2
2.1.1 Power supply terminals ................................................................ Page 2- 3
2.1.2 Clamping the cable ends of the connector................................... Page 2- 3
2.2 Indroduction to the program routines ...................................................... Page 2- 4
2.2.1 Determining program disable/access levels................................. Page 2- 5
2.2.2 Display of programmed parameters............................................. Page 2- 6
2.3 Selection of the input............................................................................... Page 2- 6
2.3.1 Process signals ............................................................................ Page 2-11
2.3.2 Strain gage (DMS) sensors (LoAd) .............................................. Page 2-14
2.3.3 Thermometer Pt 100 .................................................................... Page 2-16
2.3.4 Thermocouples ............................................................................ Page 2-17
2.3.5 Potentiometer............................................................................... Page 2-19
2.4 Configuration of the display..................................................................... Page 2-20
2.4.1 Menu overview ............................................................................. Page 2-20
2.4.2 Configurable parameters.............................................................. Page 2-20
2.4.3 Access to display settings ............................................................ Page 2-21
2.4.4 Programming the display for the correct measurement variables Page 2-21
2.4.5 Calibration by entering sensor data (SCAL)................................. Page 2-23
2.4.6 Calibration by means of TEACH-IN ............................................. Page 2-24
2.4.7 Select display brightness ............................................................. Page 2-26
2.4.8 Suppress leading zeros................................................................ Page 2-26
2.4.9 Select filter factors for measurement signals ............................... Page 2-27
2.4.10 Select filter factors of the display ................................................. Page 2-28
2.4.11 Rounds of the display value ......................................................... Page 2-28
3. Controlling (HOLD, TARE, MAX/MIN, RESET)............................................. Page 3- 1
3.1 Functions triggered via the keyboard ...................................................... Page 3- 1
3.2 Functions triggered via the input ............................................................. Page 3- 2
Table of Contents

Model 9180
burster
Digital Panelmeter
Page
4. Output options ...................................................................... Page 4- 1
4.1 Analog output option (9180-V1XX) ......................................................... Page 4- 1
4.1.1 Introduction ...................................................................... Page 4- 3
4.1.2 Installing the card ...................................................................... Page 4- 4
4.1.3 Terminals ...................................................................... Page 4- 5
4.1.4 Technical data ...................................................................... Page 4- 6
4.1.5 Programming guidelines .............................................................. Page 4- 6
4.1.6 Access for programming the analog output ................................. Page 4- 7
4.1.6.1 Selecting the output signal type..................................... Page 4- 7
4.1.6.2 Scaling ...................................................................... Page 4- 8
4.1.6.2.1 Configuration of the unipolar analog output
for bipolar sensor signals.............................. Page 4- 9
4.1.6.3 Filter ...................................................................... Page 4-10
4.2 Options - limit value output - 2 relays (9180-VXXX1),
4 relays (9180-VXXX2) and 4 optocouplers (9180-VXXX3).................... Page 4-11
4.2.1 Introduction ...................................................................... Page 4-11
4.2.2 Function description ..................................................................... Page 4-12
4.2.3 Terminals ...................................................................... Page 4-15
4.2.4 Technical specifications ............................................................... Page 4-16
4.2.5 Programming instructions ............................................................ Page 4-16
4.2.6 Setting limit values ...................................................................... Page 4-17
4.2.7 Display of the limit value setting in operating mode ..................... Page 4-21
4.3 RS232 (RS2) option ...................................................................... Page 4-22
4.3.1 Introduction ...................................................................... Page 4-22
4.3.2 Protocol and commands .............................................................. Page 4-22
4.3.3 Installation of the card .................................................................. Page 4-26
4.3.4 Terminals ...................................................................... Page 4-27
4.3.5 Diagram for the configuration of the RS232 interface .................. Page 4-29
4.3.6 Programming instructions ............................................................ Page 4-29
4.3.7 Access for programming the RS232 interface ............................. Page 4-30
4.3.8 Selection of the communications protocol.................................... Page 4-30
4.3.9 Selecting the Baud rate of the RS232 interface ........................... Page 4-31
4.3.10 Setting addresses of the RS232 interface.................................... Page 4-31
4.3.11 Transfer configuration .................................................................. Page 4-32
4.4 RS485 (RS4) option ...................................................................... Page 4-33
4.4.1 Introduction ...................................................................... Page 4-33
4.4.2 Protocol and commands .............................................................. Page 4-34
4.4.3 Installation of the card .................................................................. Page 4-37
4.4.4 Terminals ...................................................................... Page 4-38
4.4.5 Connection of several devices to the RS485 interface ................ Page 4-39
4.4.6 Diagram for configuring the RS485 output Type 9180................. Page 4-40
4.4.7 Programming instructions ............................................................ Page 4-40
4.4.8 Access to interface programming................................................. Page 4-41
4.4.9 Communications protocol of the RS485 interface........................ Page 4-41
4.4.10 Selection of the baud rate of the RS485 interface ....................... Page 4-42
4.4.11 Setting the addresses of the RS485 interface.............................. Page 4-43
4.4.12 Transfer configuration .................................................................. Page 4-44
4.4.13 Set the time delay for the RS485 interface .................................. Page 4-45

burster
Digital Panelmeter Model 9180
Page
4.5 BCD output option ...................................................................... Page 4-46
4.5.1 Introduction ...................................................................... Page 4-46
4.5.2 Installation of the card .................................................................. Page 4-47
4.5.3 Terminals of the BCD output........................................................ Page 4-49
4.5.4 Changing the logic ...................................................................... Page 4-51
5. Pin assignment of the table-top version ..................................................... Page 5- 1
5.1 Position and meaning of the connection sockets .................................... Page 5- 1
5.2 Strain gage sensors (DMS) connection .................................................. Page 5- 2
5.3 Potentiometer connection ...................................................................... Page 5- 2
5.4 Connection of process signals up to 300 mV.......................................... Page 5- 3
5.5 Connection of process signals up to 10 V............................................... Page 5- 3
5.6 Connection of process signals up to 20 mA............................................ Page 5- 3
5.7 Connection of transmitter to current output............................................. Page 5- 4
5.8 Connection of transmitter to voltage output ............................................ Page 5- 4
5.9 Connection of Pt 100 ...................................................................... Page 5- 4
5.10 Technical data ...................................................................... Page 5- 5
5.10.1 Electrical specifications ................................................................ Page 5- 5
5.10.2 Dimensions [mm] and assembly .................................................. Page 5- 7

Model 9180
burster
Digital Panelmeter
Page

burster
Digital Panelmeter Model 9180
Page 1-1
1. General information
The model type 9180 supports the following sensors:
-Process sensor (V, mA)
-DMS strain gage sensor (mV/V)
-Temperature sensor Pt 100
-Thermocouples (J, K, T, R, S, E) (integrated version only)
- Potentiometer
The input configuration is set directly using the software.
The device can be equipped or retrofitted with the following options:
Data link: ●serial interface RS232C 9180-Z0010 (RS2)
●serial interface RS485 9180-Z0020 (RS4)
●BCD output/TTL 9180-Z0030(BCD)
Control functions: ●Analog output 4 - 20 mA, 0-10 V 9180-Z0100(ANA)
●2 relay outputs 8 A 9180-Z0001 (2RE)
●4 relay outputs 0.2 A 9180-Z0002 (4RE)
●4 opto-decoupled outputs NPN 9180-Z0003 (4OP)

Model 9180
burster
Digital Panelmeter
Page 1-2
1.1 Designation of the buttons and displays
burster
burster
17
16
14 13
12
11
10
9
8
6
5
4
3
2
1
7
15

burster
Digital Panelmeter Model 9180
Page 1-3
Button no. Description Function in meas. mode Function in PROG mode
1Main display Indicates current meas. value Indicates program parameter
2LED 1 STATUS of RELAY1/OPTO1 -
3LED 2 STATUS of RELAY2/OPTO2 -
4LED 3 STATUS of RELAY3/OPTO3 -
5LED 4 STATUS of RELAY4/OPTO4 -
6LABEL Space for UNIT-LABEL
7 SUPP. DISPLAY 1 Indicates MAX, MIN, TARE Indicates program messages
values and switching points
8ENTER button Access to Prog-Mode - confirms entries,
in mode PROG. - scrolls in menu
9MAX/MIN button Places MAX, MIN and TARE
values into supplem. display Moves cursor to the right
10 LIMIT button Retrieves the values of
the switching points performs incrementing
11 RESET button Sets MAX, MIN and TARE
to zero, when corresponding Function ESCAPE
button pressed at same time
12 TARE button Sets current meas. value to
zero -
13 SUPP. DISPLAY 2 Definition for supplementary
display 1 Indicates program steps
14 LED TARE Indicates that a TARE value
is in the memory -
15 LED HOLD HOLD function for
current active value -
16 LED MIN Indicates that a MIN value is
stored in the memory -
17 LED MAX Indicates the a MAX value is
stored in the memory -

Model 9180
burster
Digital Panelmeter
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burster
Digital Panelmeter Model 9180
Page 2-1
2. Initial settings
First determine which application the device is to be used for:
*Process signals,
*Strain gage (DMS),
*Temperature,
*Potentiometer.
Thenconnectthedevicetothepowersupply(seepoint2.1).Theinputconfigurationisperformed
after switch on but before a sensor is connected (see pages 2-6/2-7 point. 2.3).
Please do not connect the sensor until you have finished configuring the input.
Note regarding the label
The basic device is provided with a stick-on label, which is located on the underside of the unit.
Each option card is supplied with its own stick-on label which is attached to the corresponding
position on the underside.
The figure on the right shows the corresponding positions for the labels of the Type 9180 (Basics
and Options).
DATA V.
1
2
33
34
2
184 2010
40 80
100 200
400 800
1 K 2 K
4 K 8 K
10 K 20 K 40 K 80 K
100 K POL
OVER
TR 1 N.C.
N.C. GND
N.C. N.C.
+24 V +24 V
N.C.
N.C.
CN8
BCD OUT
4
CN 7
5
6
2 RL
NO 2
CM 2
NC 2
4 RL
RL 4
N.C.
COMM
40 P
OP 4
N.C.
COMM
1
CN 6
2
3
2 RL
NO 1
CM 1
NC 1
4 RL
RL 1
RL 2
RL 3
40 P
OP 1
OP 2
OP 3
1
CN 4 ANALOG OUTPUT
2(-)
(+) 0-10 V/4-20 mA
CN 5 GND
RX
TX
RTS
4
3
2
1
RS232C GND
A
B
N/C
RS485
POWER
CN 1
123
AC
GND
AC
123
RESET
HOLD
COMMON
45
FUNCTION
CN 2
TARE
PEAK/VALLEY
-EXC
+EXC
+I(mA)
-U/I
+U(V)
+U(mV)
INPUT SIGNAL
CN 3 PROC DMS
-EXC
+EXC
-Signal(mV)
+Signal(mV)
CN3
CN1 CN2
Type 9180
OPTION
CN7
CN8
CN6
CN5 CN4
Serial-No:130065BU
1 2 3 4 5 6

Model 9180
burster
Digital Panelmeter
Page 2-2
2.1 Power supply
The device's basic default setting is 230 V 50/60 Hz. To operate the device with 115 V, remove
thebridgefor230Vandinsertthetwobridgesfor115V.Thebridgesareconnectedtotheprinted-
circuit component side (see Fig. 1).
First disconnect the device from the mains!
Fig. 2
Fig. 3
If a jumper change needs to be performed, the screws securing the plastic housing must be
loosened using a screw driver (Fig. 2) and the main circuit board pulled out on the front side
(see Fig. 3).
115 V
Assignment on the soldered side
Fig. 1
115 V 230 V

burster
Digital Panelmeter Model 9180
Page 2-3
2.1.1 Power supply terminals
To fasten the cable ends, isolate or strip off 7 to 10 mm of the sheathing. Now insert an insulated
screw driver or a corresponding tool into the WAGO connector as shown in the figure and clamp
the cable end down. Then remove the screw driver again.
These connections permit cables with cross-sections of 0.08 mm2up to 2.5 mm2 to be clamped
down.
The existing plastic sleeves are provided for smaller cable cross-sections < 0.5 mm2. For all
bigger cross-sections these sleeves have to be removed.
Version AC [230/115 V 50/60 Hz]
PIN 1 - PHASE AC
PIN 2 - GND
PIN 3 - NEUTRAL AC
2.1.2 Clamping the cable ends to the connector

Model 9180
burster
Digital Panelmeter
Page 2-4
2.2 Introduction to the program routines
Afterthe device has been switched onall of the display segments, decimalpoints and LEDs light
up and in this manner indicate that the unit is operating correctly.
To reach the -Pro- routine press the "ENTER" button. (-Pro-) then appears in the lower display.
Afterwards you can access the various subroutines by pressing the " " button:
10 CnFInP = Configuration of the input
20 CnFdSP = Configuration of the display
30 SEtPtS = Sets the switching points
40 AnAout = Configures the analog output
50 rSCon = Serial interface RS
60 X = Special outputs
Theprogramroutines30,40,50 and60arenotrun,ifthe correspondingoptionsarenotinstalled.
The diagram below explains more clearly how to reach the individual routines.
By pressing the ( ) - button you can move forward from one routine to the other always looping
back to routine 10 (CnFInP). By pressing ENTER at the respective program routine, this
sequence is confirmed. If you press ESC you again arrive at the beginning of the program.If you
selectaprogramroutineandhavemadeallthenecessary entries and confirmed this by pressing
ENTER,thesettingsarestored(Storeappearsinthesupplementarydisplay).Thedevicereturns
to the display position.

burster
Digital Panelmeter Model 9180
Page 2-5
2.2.1 Determining program disable/access levels
After programming has been completed this can be mechanically locked using the two DIP
switches located on the main printed circuit board. (see Figure below).
Attention: Please disconnect from the mains before opening the device.
After the hardware has been locked it is only possible to poll the configuration parameters, but
these can no longer be adjusted.
If you now press ENTER to access the program routines, the word -dAtA- appears on the 2nd
display instead of -Pro-.
Switches Access levels
1 ON - 2 ON Access denial on all program levels
1 ON - 2 OFF Access possible only on the program level "Set switching points"
(SETPOINTS)
1 OFF - 2 ON Access to all program levels possible except
input configuration (CnFInP)
1 OFF - 2 OFF Access possible to all program levels

Model 9180
burster
Digital Panelmeter
Page
2.2.2 Display of programmed parameters
Even if the program functions are disabled it is possible to display the configured parameters.
You can proceed through the various menus to check the current configuration without
accidentally changing any of the data. The device automatically returns to working mode
15 seconds after the last operation.
2.3 Selection of the input
2-6

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Digital Panelmeter Model 9180
Page
M
A
X
M
I
N
1
HOLD
TARA
2
TARE RESET
ESC
LIMIT MAX/MIN DATA
ENTER
3
4
2-7
To get to the input configuration menus, press "ENTER" and then the " " key. The message
shown in the figure below then appears.
By pressing "ENTER" you arrive at the programming routine shown in the figure below. Now you
can configure the parameters corresponding to the sensor you need to use by pressing the " "
key.
You can read about all the programming routines individually on the next pages.
Fig. 2.3c
Module 10 - configuration of the input
The figures (pages 2-6/2-7) show module 10 with its five programming levels:
Process, DMS (LoAD), Pt 100, Thermocouple and Potentiometer.
There follows the individual programming steps.
Adjustable parameters
11-Process: Sensor [V, A] - input range [1V, 10V] or
[1 mA, 20 mA] - feed voltage [24V, 10V]
12-DMS (LoAD): Input range [15 mV, 30 mV, 60 mV, 300 mV]
13-Temp. sensor Pt 100: Unit [°C, °F] resolution [0,1°, 1°]
Offset [programmable from -99 to +99 points
14-Thermocouple: Input type [J, K, T, R, S, E] unit [°C, °F]
-Resolution [0.1°, 1°] offset [programmable
from -99 to +99 points]
15-Potentiometer

Model 9180
burster
Digital Panelmeter
Page 2-8
Here are a few more instructions regarding the input configuration:
1. Process signals (Proc) and strain gage (DMS) sensors (LoAd)
When connecting process signals or strain gage (DMS) sensors the input signal range
must be specified.
Process signals: There are 2 voltage ranges (0-1 V, 0-10 V) and 2 current ranges
(0 - 1 mA, 0 - 20 mA).
If you have selected "VOLT", 2 input ranges are offered.
Select between: " 1V"for inputs 0 - 1,
"10V"forprocesssignals0-10V.
The maximum voltage amounts to 10 V.
However, if you have selected "AMP", you have the following ranges at
your disposal: " 1mA"for the input 0 - 1 mA,
"20mA"for the inputs 0 - 5 mA,
0 - 20 mA or 4 - 20 mA.
The maximum current amounts to 20 mA.
Strain gage sensors: If the device is to be used as a DMS strain gage indicator, select one of
the following input ranges: "15 mV","30 mV","60 mV","300mV".
Correctselection dependsonthesensitivityoftheDMSsensor.Sensors
with more than 300 mV input voltage may not be used.
Example: Characteristicvalueofthestraingagesensor(DMS)according
to the data sheet: 1.41 mV/V
Feed voltage (measured): 9.82 V
Signal from sensor computed at: U(mV) = 1.41 .9.82 = 13.82
Selected input range is "15 mV".