Burster DIGIFORCE 9307 User manual

OPERATION MANUAL
DIGIFORCE®9307
PROFINET manual
Manufacturer:
© 2016
burster
praezisionsmesstechnik gmbh & co kg
burster
praezisionsmesstechnik gmbh & co kg
All rights reserved
Talstraße 1 - 5
Postfach 1432
D-76593 Gernsbach
D-76593 Gernsbach
Germany
Germany
Valid from:
01.06.2016
Revision A
Tel.: [phone]
Fax.: [phone]
Applies to:
DIGIFORCE®9307-V0X03
PROFINET firmware version
PN-V16.1.0 required
E-Mail: [e-mail]
www.burster.com
2437-BA9307PROFINEN-5170-081524

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Exclusion of warranty liability for operating manuals
All information in the present documentation was prepared and compiled with great care and reproduced
subject to effective control measures. No warranty is provided for freedom from errors. We reserve the right
to make technical changes. The present information as well as the corresponding technical data can change
without notice. Reproduction of any part of this documentation or its processing or revision using electronic
systems is prohibited without the manufacturer's prior written approval.
Components, devices and measured value sensors made by burster praezisionsmesstechnik (hereinafter
referred to as "product") are the results of targeted development and meticulous research. As of the date of
delivery, burster provides a warranty for the proper condition and functioning of these products covering
material and production defects for the period specified in the warranty document accompanying the product.
However, burster excludes guarantee or warranty obligations as well as any liability beyond that for
consequential damages caused by improper use of the product, in particular the implied warranty of success
in the market as well as the suitability of the product for a particular purpose. Furthermore, burster assumes
no liability for direct, indirect or incidental damages as well as consequential or other damages arising from
the provision and use of the present documentation.

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Table of contents
1Revision history.............................................................................................................................................. 9
2For your safety..............................................................................................................................................10
2.1 Symbols used in the instruction manual................................................................................................10
2.1.1 Signal words ..........................................................................................................................10
2.1.2 Pictograms .............................................................................................................................10
2.2 Symbols and precautionary statements on the instrument ...................................................................11
2.3 Abbreviations.........................................................................................................................................11
3Introduction...................................................................................................................................................12
3.1 General safety instructions....................................................................................................................12
3.2 Intended use..........................................................................................................................................13
4Technical data...............................................................................................................................................14
4.1 Supported PROFINET-functions...........................................................................................................14
4.2 Model 9307 device data ........................................................................................................................14
4.3 Electrical safety .....................................................................................................................................14
4.4 Electromagnetic compatibility................................................................................................................15
4.4.1 Interference immunity ............................................................................................................15
4.4.2 Emitted interference...............................................................................................................15
4.5 Notes on CE labeling.............................................................................................................................15
5Installation.....................................................................................................................................................16
5.1 Connection of fieldbus lines ..................................................................................................................16
5.2 Meaning of LED states ..........................................................................................................................16
5.3 Port-Identification ..................................................................................................................................16
5.4 Configuration of a PROFINET network .................................................................................................17
5.5 Configuration menu in DIGIFORCE®9307 ...........................................................................................18
6PROFINET......................................................................................................................................................20
6.1 General information on PROFINET data transfer .................................................................................20
6.2 GSD file .................................................................................................................................................20
6.3 Data conversion ....................................................................................................................................21
6.3.1 Description of the data formats in this manual ......................................................................21
6.3.2 Handling problems that arise when reading floating-point numbers .....................................21
7Alarms............................................................................................................................................................22
8PROFINET data protocol..............................................................................................................................23
8.1 Meaning of the content of the cyclic data packet from device to the controller ....................................23
8.2 PLC inputs – Transfer from controller to device....................................................................................23
8.2.1 PLC inputs byte 1 (controller to device).................................................................................24
8.2.2 PLC inputs byte 2 (controller to device).................................................................................24
8.2.3 PLC inputs byte 3 (controller to device).................................................................................25

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8.2.4 PLC inputs byte 4 (controller to device).................................................................................25
8.3 PLC outputs – Transfer from device to controller .................................................................................26
8.3.1 PLC outputs byte 1 ................................................................................................................26
8.3.2 PLC outputs byte 2 (9307 adjustable outputs) ......................................................................26
8.3.3 PLC outputs byte 3 (9307 adjustable outputs) ......................................................................27
8.3.4 PLC outputs byte 4 (9307 adjustable outputs) ......................................................................27
8.3.5 Default assignment of output byte [4..2] adjustable outputs..................................................28
8.4 Evaluation info.......................................................................................................................................29
8.4.1 Evaluation info byte 1 ............................................................................................................29
8.4.2 Evaluation info byte 2 ............................................................................................................29
8.4.3 Evaluation info byte 3 ............................................................................................................30
8.4.4 Evaluation info byte 4 ............................................................................................................30
8.5 Byte reference list..................................................................................................................................31
9Acyclic PROFINET services ........................................................................................................................37
9.1 Instrument configuration........................................................................................................................37
9.1.1 General settings (Slot 30) ......................................................................................................37
9.1.2 Communication: Change menu, display update, fault indication (Slot 32) ............................46
9.1.3 Minimal setup menu (Slot 33) ................................................................................................47
9.1.4 General channel settings (Slot 34) ........................................................................................47
9.1.5 Channel settings “Potentiometer” (Slot 35) ...........................................................................52
9.1.6 Channel settings “Standard signal” (Slot 36) .........................................................................53
9.1.7 Channel settings “Strain gauge” (Slot 37) .............................................................................53
9.1.8 Channel settings “Resistance” (Slot 38) ................................................................................55
9.1.9 Channel settings “Piezo” (Slot 39) .........................................................................................55
9.1.10 Channel settings “Incremental” (Slot 40) ...............................................................................56
9.1.11 Channel settings “SSI” (Slot 41) ............................................................................................58
9.1.12 Channel settings “EnDat” (Slot 42) ........................................................................................64
9.1.13 Tare (Slot 43) .........................................................................................................................72
9.1.14 Measurement mode (Slot 44) ................................................................................................73
9.1.15 Evaluation window 1 (Slot 45) ...............................................................................................75
9.1.16 Evaluation window 2 (Slot 46) ...............................................................................................78
9.1.17 Evaluation window 3 (Slot 47) ...............................................................................................78
9.1.18 Evaluation window 4 (Slot 48) ...............................................................................................78
9.1.19 Evaluation window 5 (Slot 49) ...............................................................................................78
9.1.20 Evaluation window 6 (Slot 50) ...............................................................................................78
9.1.21 Evaluation window 7 (Slot 51) ...............................................................................................79
9.1.22 Evaluation window 8 (Slot 52) ...............................................................................................79
9.1.23 Evaluation window 9 (Slot 53) ...............................................................................................79
9.1.24 Evaluation window 10 (Slot 54) .............................................................................................79
9.1.25 Evaluation trapezoid window X1 (Slot 55) .............................................................................79
9.1.26 Evaluation trapezoid window X2 (Slot 56) .............................................................................81

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9.1.27 Evaluation trapezoid window Y1 (Slot 57) .............................................................................81
9.1.28 Evaluation trapezoid window Y2 (Slot 58) .............................................................................83
9.1.29 Evaluation threshold 1 (Slot 59).............................................................................................83
9.1.30 Evaluation threshold 2 (Slot 60).............................................................................................85
9.1.31 Evaluation threshold 3 (Slot 61).............................................................................................86
9.1.32 Evaluation threshold 4 (Slot 62).............................................................................................86
9.1.33 Evaluation envelope 1 (Slot 63 to 67)....................................................................................86
9.1.34 Evaluation envelope 2 (Slot 68 to 72)....................................................................................86
9.1.35 Evaluation rotary switch 1 (Slot 73) .......................................................................................86
9.1.36 Evaluation rotary switch 2 (Slot 74) .......................................................................................86
9.1.37 Evaluation mathematical functions (Slot 75) .........................................................................86
9.1.38 Tolerance band for evaluation elements (Slot 76).................................................................96
9.1.39 Realtime switchpoints S1 (Slot 77) ........................................................................................96
9.1.40 Realtime switchpoints S2 (Slot 78) ........................................................................................97
9.1.41 Realtime switchpoints S3 (Slot 79) ........................................................................................97
9.1.42 Realtime switchpoints S4 (Slot 80) ........................................................................................97
9.1.43 Sensortest (Slot 81) ...............................................................................................................97
9.1.44 Setup user-defined values (Slot 82) ......................................................................................98
9.1.45 Copy/initialize measurement programs (Slot 83).................................................................100
9.1.46 Reference curve Y1, Y2 (Slot 84 to 88) ...............................................................................101
9.1.47 Test operation (Slot 89) .......................................................................................................101
9.1.48 Zoom and autoscale (Slot 90)..............................................................................................101
9.2 Measurement results...........................................................................................................................103
9.2.1 Status of measurement........................................................................................................103
9.2.2 Further information for current measurement curve ............................................................103
9.2.3 Further information for current pretrigger curve...................................................................104
9.2.4 General curve data channel Y1 ...........................................................................................105
9.2.5General curve data channel Y2 ...........................................................................................105
9.2.6 Request measurement results of user-defined values ........................................................105
9.2.7 Statistic measurement result evaluation element window 1 (EvElem 1) .............................112
9.2.8 Statistic measurement result evaluation element window 2 (EvElem 2) .............................112
9.2.9 Statistic measurement result evaluation element window 3 (EvElem 3) .............................112
9.2.10 Statistic measurement result evaluation element window 4 (EvElem 4) .............................112
9.2.11 Statistic measurement result evaluation element window 5 (EvElem 5) .............................112
9.2.12 Statistic measurement result evaluation element window 6 (EvElem 6) .............................112
9.2.13 Statistic measurement result evaluation element window 7 (EvElem 7) .............................112
9.2.14 Statistic measurement result evaluation element window 8 (EvElem 8) .............................112
9.2.15 Statistic measurement result evaluation element window 9 (EvElem 9) .............................113
9.2.16 Statistic measurement result evaluation element window 10 (EvElem 10) .........................113
9.2.17 Statistic measurement result evaluation element threshold 1 (EvElem 11) ........................113
9.2.18 Statistic measurement result evaluation element threshold 2 (EvElem 12) ........................113

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9.2.19 Statistic measurement result evaluation element threshold 3 (EvElem 13) ........................113
9.2.20 Statistic measurement result evaluation element threshold 4 (EvElem 14) ........................113
9.2.21 Statistic measurement result evaluation element trapezoid window X1 (EvElem 15).........113
9.2.22 Statistic measurement result evaluation element trapezoid window X2 (EvElem 16).........113
9.2.23 Statistic measurement result evaluation element trapezoid window Y1 (EvElem 17).........113
9.2.24 Statistic measurement result evaluation element trapezoid window Y2 (EvElem 18).........113
9.2.25 Statistic measurement result evaluation element envelope 1 (EvElem 19) ........................113
9.2.26 Statistic measurement result evaluation element envelope 2 (EvElem 20) ........................113
9.2.27 Statistic measurement result evaluation element mathematical calculation 1 (EvElem 21)114
9.2.28 Statistic measurement result evaluation element mathematical calculation 2 (EvElem 22)114
9.2.29 Statistic measurement result evaluation element mathematical calculation 3 (EvElem 23)114
9.2.30 Statistic measurement result evaluation element mathematical calculation 4 (EvElem 24)114
9.2.31 Statistic measurement result evaluation element mathematical calculation 5 (EvElem 25)114
9.2.32 Statistic measurement result evaluation element mathematical calculation 6 (EvElem 26)114
9.2.33 Read-out curve coordinates of current measurement curve with single array access........115
9.2.34 Read-out Y1-coordinates of current measurement curve....................................................117
9.2.35 Read-out Y2-coordinates of current measurement curve....................................................117
9.2.36 Read-out X-coordinates of current pretrigger curve ............................................................118
9.2.37 Read-out Y1-coordinates of current pretrigger curve ..........................................................119
9.2.38 Read-out Y2-coordinates of current pretrigger curve ..........................................................119
9.2.39 Evaluation results window 1 ................................................................................................119
9.2.40 Evaluation results window 2 ................................................................................................120
9.2.41 Evaluation results window 3 ................................................................................................121
9.2.42 Evaluation results window 4 ................................................................................................121
9.2.43 Evaluation results window 5 ................................................................................................121
9.2.44 Evaluation results window 6 ................................................................................................121
9.2.45 Evaluation results window 7 ................................................................................................121
9.2.46 Evaluation results window 8 ................................................................................................122
9.2.47 Evaluation results window 9 ................................................................................................122
9.2.48 Evaluation results window 10 ..............................................................................................122
9.2.49 Evaluation results threshold 1..............................................................................................122
9.2.50 Evaluation results threshold 2..............................................................................................123
9.2.51 Evaluation results threshold 3..............................................................................................124
9.2.52 Evaluation results threshold 4..............................................................................................124
9.2.53 Evaluation results trapezoid window X1 ..............................................................................124
9.2.54 Evaluation results trapezoid window X2 ..............................................................................124
9.2.55 Evaluation results trapezoid window Y1 ..............................................................................125
9.2.56 Evaluation results trapezoid window Y2 ..............................................................................125
9.2.57 Evaluation results envelope 1..............................................................................................125
9.2.58 Evaluation results envelope 2..............................................................................................126
9.2.59 Evaluation results rotary switch evaluation element 1.........................................................126

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9.2.60 Evaluation results rotary switch evaluation element 2.........................................................135
9.2.61 Evaluation results mathematical functions ..........................................................................135
9.2.62 Combined results (common curve data and evalution elements) .......................................136
10 Appendix .....................................................................................................................................................139
10.1 Operand table for mathematical functions ..........................................................................................139
10.2 Error codes ..........................................................................................................................................154

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1 Revision history
Changes from Original (February 2015) to Revision A
Chapter Changes
Front page Date, device and firmware version
Page 3 Certificate
2 For your safety Added new chapter according to DIN EN 82079-
1:2013-06
3 Introduction Updated safety instructions according to DIN EN
82079-1:2013-06
4.1 Supported PROFINET-functions Conformance classes: A and B
Specified according to PROFINET version 2.3
4.4 Electromagnetic compatibility According to new standards
9.2.33 Read-out curve coordinates of current
measurement curve with single array access Updated description and added index 11

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2 For your safety
The following symbols on the DIGIFORCE®9311 and in this operation manual warn of hazards.
2.1 Symbols used in the instruction manual
2.1.1 Signal words
The following signal words are used in the operation manual according to the specified hazard classification.
DANGER
High degree of risk: indicates a hazardous situation which, if not avoided, will result in death or serious
injury.
WARNING
Moderate degree of risk: indicates a hazardous situation which, if not avoided, may result in death or
serious injury.
CAUTION
Low degree of risk: indicates a hazardous situation which, if not avoided, could result in minor or
moderate injury.
NOTICE
Property damage to the equipment or the surroundings will result if the hazard is not avoided.
Note: It is important to heed these safety notices in order to ensure you handle the DIGIFORCE®9311
correctly.
Important: Follow the information given in the operation manual.
2.1.2 Pictograms
Symbol Description
Warning concerning the use and installation of the device and software.
Observe the advice for protecting the instrument.

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2.2 Symbols and precautionary statements on the instrument
Symbol Description
Hazard warning
Disconnect the power plug before opening – Follow safety instructions –
Professional servicing only
Warning !
To prevent
electrical shock do
not open device.
Warning of electrical shock hazard
Do not open the unit.
To prevent fire
replace only with
same type and
rating of fuse !
Warning of fire hazard
Always replace the fuse with a fuse of the same type and rating.
2.3 Abbreviations
Abbreviation Description
BF Bus error
GSD Device description data
GSDML The GSDML file describes the physical properties of the device.
PI PROFIBUS and PROFINET International (user organization)

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3 Introduction
3.1 General safety instructions
DANGER
Warning concerning installation of the device and software
Installation of the device and the interface must be carried out by qualified personnel only.
Qualified personnel meets the following requirements:
•You are familiar with the safety designs used in automation engineering, and
understand how to deal with them in your capacity as configuration engineer.
•You are an operator of automation systems and have been instructed in how to
handle the system. You are familiar with the operation of the equipment described in
this documentation.
•You are a commissioning or service engineer and have successfully completed a
training course qualifying you to repair automation systems. In addition you are
authorized to commission, ground and label circuits and equipment in accordance
with safety engineering standards.
Always observe the current safety and accident prevention regulations when
commissioning the equipment.
Install automation engineering equipment and installations with sufficient protection against
accidental actuation.
DANGER
Warning concerning use of the device
•Take suitable precautions in both the hardware and software to prevent any
undefined states of the automation installation in the event of an open circuit.
•In installations where major damage to property or even personal injury may be
caused by a malfunction, take suitable precautions to establish a safe operating
state in the event of a fault. This may be achieved using limit switches, mechanical
interlocks etc. for example.
•Do not make unauthorized modifications to the device or to the PROFINET interface.
NOTICE
•Install the power, signal and sensor cables so as to prevent electromagnetic
interference from impairing operation of the equipment.
•Proper transportation, storage, installation and assembly plus careful operation and
maintenance are essential for trouble-free and safe operation of the equipment.
•Have non-functional instruments inspected by the manufacturer.

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3.2 Intended use
The DIGIFORCE®9307 is an instrument for monitoring repetitive production processes. Its core function is to
record and analyze signals from processes in which physical variables, such as force, pressure or torque,
vary as a function of displacement, angle or time according to a defined curve. The resultant measurement
curve is analyzed using graphical evaluation elements such as windows, envelopes and thresholds. The
result of the analysis is classified as "OK" or "NOT OK" (NOK) and can be retrieved from various interfaces.
The instrument is not a substitute for a safety device; for instance it cannot be used as an emergency stop
device in a press for when the pressure exceeds a set limit.

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4 Technical data
4.1 Supported PROFINET-functions
•Conformance Classes: A, B
•Shared Device
•Diagnose functions (ALARMS)
•Media Redundancy Protocol (MRP)
•Link Layer Discovery Protocol (LLDP)
•I&M Services (I&M0-I&M4)
*Specified according to PROFINET version 2.3
I&M0 identification
Profil-ID: 0xF600 (Generic Device)
You will find further information about PROFINET at: www.profibus.com.
4.2 Model 9307 device data
Bus connector RJ45
GSD file GSDML-V2.31-BURSTER-DIGIFORCE-9307-20160329-155500.xml
4.3 Electrical safety
Reverse voltage protection Yes
Air clearance/leakage paths To DIN EN 61010-1
Electrical isolation Between fieldbus and internal electronics
Withstand voltage DC 500 V

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4.4 Electromagnetic compatibility
4.4.1 Interference immunity
Interference immunity to EN 61326-1:2013
Industrial locations
4.4.2 Emitted interference
Emitted interference to EN 61326-1:2013
Class A
EN 61000-3-2:2014
EN 61000-3-3:2013
4.5 Notes on CE labeling
burster equipment carrying the CE mark meets the requirements of the EU directives and the harmonized
European standards (EN) cited therein.
The EU declarations of conformity are available to the relevant authorities as specified in the directives. A
copy of the declaration of conformity is included in the relevant equipment documentation.

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5 Installation
Please note that you can download various documents such as installation guidelines and specifications
about PROFINET at PI: www.profibus.com.
5.1 Connection of fieldbus lines
burster devices with a PROFINET option have two RJ 45 connectors for the fieldbus connection.
5.2 Meaning of LED states
LED Blinking On
ACT Data transmission x
LNK / LA
PROFINET device
localization
Ethernet line monitoring
SF x System error
US2 x Sensor supply voltage
BF Bus error
BOOT DCP signal confirmation x
US1 x Supply voltage
5.3 Port-Identification
Port 2
Port 1

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5.4 Configuration of a PROFINET network
Diagram 1: Configuration of a PROFINET network

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5.5 Configuration menu in DIGIFORCE®9307
To access the menu
Start in measurement mode. After power on the measurement mode is always set. The display will look
differently dependent on your settings or your last measurements.
You can go to "Main setup menu" in measurement mode by pressing the [F5] key twice.
1 In measurement mode, press the [F5] key twice.
2 Press [Enter] to open the "Basic setup menu".

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3 Select "PROFINET fieldbus Setup" menu with ▼ or ▲ and press [Enter].
Parameters
Control via
PROFINET: DIGIFORCE
®
9307 responds solely to control signals (inputs)
on the PROFINET interface
PLC: DIGIFORCE®9307 responds solely to control signals (inputs) on the
PLC I/O interface.
When controlled via PLC I/O, data from device are still transferred in the
cyclical PROFINET protocol
SW-Version of Interface Version of the field bus card software
Serial number of interface The serial number of the field bus card
Device MAC-address Address to identify the field bus card inside of Profinet Network
Port1 MAC-address Identification address of Profinet-Port 1 on the field bus card
Port1 MAC-address Identification address of Profinet-Port 2 on the field bus card
Name of station Name assigned to the field bus card
IP-address IP-Address assigned by the Controller or a Configuration tool
Subnet mask Subnet mask assigned by the Controller or a Configuration tool
Gateway Gateway assigned by the Controller or a Configuration tool

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6 PROFINET
6.1 General information on PROFINET data transfer
For PROFINET (cyclic data traffic), one must define at the configuration stage how many bytes are
transferred between Controller and Device during each cyclic access (GSD file).
The device is controlled using the data transferred from Controller to Device. This data always consists of
four bytes for the DIGIFORCE®9307 unit. The function of these four bytes is explained in chapter 8.2 PLC
inputs – Transfer from controller to device.
The DIGIFORCE®9307 sends cyclic 140 bytes to controller. This packet contains PLC status and evaluation
information and 30 measurement values which are user selectable within the 9307 configuration and the live
values of max. 3 active measurement channels.
6.2 GSD file
DIGIFORCE®equipment with the PROFINET option is supplied with a CD. This disk includes the device
description file GSDML-V2.31-BURSTER-DIGIFORCE-9307-20160329-155500.xml (GSD file). This GSD file
describes the physical properties of the device.
The structure, contents and encoding of this device description data is standardized so that any Profinet
devices can be configured using configuration tools from various manufacturers.
The GSD file does not specify what data is transferred or how this data should be interpreted. The user must
glean this information from the operating manual and program his Controller accordingly.