Burstner CityCar 2016 User manual

Instruction manual
City-Car - 15/16 - Ausgabe 12/15 - 2616861 - BUE-0090-00EN
© 2015 Bürstner GmbH Kehl
Instruction manual
Dear Reader ...
We would like to congratulate you on the purchase of your new motorhome. You have selected a top-quality
vehicle which will afford you many years of enjoyment.
To enable you to always use and operate your motorhome properly and easily, your Bürstner dealer will first
provide you detailed instructions for all important functions when you take delivery.
This manual, the instruction manuals from the base vehicle manufacturer as well as the instruction manuals
from the appliance manufacturer will always be at hand to answer any questions you may have regarding your
motorhome.
Before your first journey
Please familiarise yourself with this manual rather than relying on it strictly for reference.
Fill in the warranty cards for the appliances and special equipment in the individual instructions and send these
cards to the respective manufacturers. This ensures your warranty claim for each appliance.

City-Car - 15/16 - Ausgabe 12/15 - 2616861 - BUE-0090-00EN
Instruction manual

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Contents
1Introduction. . . . . . . . . . . . . . . . . . . 9
1.1 General . . . . . . . . . . . . . . . . . . . . . . . . 10
1.2 Environmental tips. . . . . . . . . . . . . . . . 10
2Safety. . . . . . . . . . . . . . . . . . . . . . . . 13
2.1 Fire prevention . . . . . . . . . . . . . . . . . . 13
2.1.1 Avoidance of fire risks . . . . . . . . . . . . . 13
2.1.2 Fire-fighting . . . . . . . . . . . . . . . . . . . . . 13
2.1.3 In case of fire. . . . . . . . . . . . . . . . . . . . 13
2.2 General . . . . . . . . . . . . . . . . . . . . . . . . 14
2.3 Road safety . . . . . . . . . . . . . . . . . . . . . 14
2.4 Towing. . . . . . . . . . . . . . . . . . . . . . . . . 16
2.5 Gas system . . . . . . . . . . . . . . . . . . . . . 16
2.5.1 General instructions . . . . . . . . . . . . . . 16
2.5.2 Gas bottles . . . . . . . . . . . . . . . . . . . . . 17
2.6 Electrical system . . . . . . . . . . . . . . . . . 18
2.7 Water system . . . . . . . . . . . . . . . . . . . 18
3 Before the journey . . . . . . . . . . . 19
3.1 Start-up . . . . . . . . . . . . . . . . . . . . . . . . 19
3.2 Payload . . . . . . . . . . . . . . . . . . . . . . . . 19
3.2.1 Terms . . . . . . . . . . . . . . . . . . . . . . . . . 20
3.2.2 Calculating the payload. . . . . . . . . . . . 22
3.2.3 Loading the vehicle correctly. . . . . . . . 23
3.2.4 Roof load. . . . . . . . . . . . . . . . . . . . . . . 24
3.2.5 Bike rack . . . . . . . . . . . . . . . . . . . . . . . 25
3.3 Towing. . . . . . . . . . . . . . . . . . . . . . . . . 26
3.4 Electrically operated
entrance step . . . . . . . . . . . . . . . . . . . 26
3.5 Television . . . . . . . . . . . . . . . . . . . . . . 27
3.6 Sink cover . . . . . . . . . . . . . . . . . . . . . . 27
3.7 Snow chains . . . . . . . . . . . . . . . . . . . . 28
3.8 Road safety . . . . . . . . . . . . . . . . . . . . . 28
4 During the journey . . . . . . . . . . . 31
4.1 Driving the motorhome . . . . . . . . . . . . 31
4.2 Driving speed . . . . . . . . . . . . . . . . . . . 32
4.3 Brakes . . . . . . . . . . . . . . . . . . . . . . . . . 32
4.4 Seat belts . . . . . . . . . . . . . . . . . . . . . . 32
4.4.1 General . . . . . . . . . . . . . . . . . . . . . . . . 32
4.4.2 Fastening the seat belt correctly . . . . . 33
4.5 Child restraint systems . . . . . . . . . . . . 33
4.6 Driver's seat and front
passenger's seat . . . . . . . . . . . . . . . . . 34
4.7 Headrests . . . . . . . . . . . . . . . . . . . . . . 36
4.8 Seating arrangement. . . . . . . . . . . . . . 36
4.9 Roman shades for
the windscreen . . . . . . . . . . . . . . . . . . 37
4.10 Roman shades for driver's window
and front passenger's window. . . . . . . 37
4.11 External doors . . . . . . . . . . . . . . . . . . . 38
4.12 Refuelling . . . . . . . . . . . . . . . . . . . . . . 38
5 Pitching the motorhome . . . . . . 39
5.1 Handbrake . . . . . . . . . . . . . . . . . . . . . . 39
5.2 Entrance step. . . . . . . . . . . . . . . . . . . . 39
5.3 230 V connection . . . . . . . . . . . . . . . . . 39
5.4 Refrigerator . . . . . . . . . . . . . . . . . . . . . 39
5.5 Awning . . . . . . . . . . . . . . . . . . . . . . . . . 40
6Living. . . . . . . . . . . . . . . . . . . . . . . . 43
6.1 External doors . . . . . . . . . . . . . . . . . . . 43
6.2 External flaps . . . . . . . . . . . . . . . . . . . . 44
6.2.1 External flap Thetford cassette . . . . . . 44
6.3 Ventilation . . . . . . . . . . . . . . . . . . . . . . 44
6.4 Windows . . . . . . . . . . . . . . . . . . . . . . . 45
6.4.1 Hinged window . . . . . . . . . . . . . . . . . . 46
6.4.2 Roman shade and insect screen . . . . . 47
6.4.3 Roman shades for
the windscreen. . . . . . . . . . . . . . . . . . . 48
6.4.4 Roman shades for driver's window
and front passenger's window . . . . . . . 48
6.5 Skylights . . . . . . . . . . . . . . . . . . . . . . . 49
6.5.1 Skylight with snap latch . . . . . . . . . . . . 50
6.5.2 Hinged skylight . . . . . . . . . . . . . . . . . . 51
6.6 Storage spaces . . . . . . . . . . . . . . . . . . 52
6.6.1 Storage compartment
in double floor . . . . . . . . . . . . . . . . . . . 53
6.7 Rotating seats . . . . . . . . . . . . . . . . . . . 54
6.8 Spotlight . . . . . . . . . . . . . . . . . . . . . . . 54
6.9 Tables . . . . . . . . . . . . . . . . . . . . . . . . . 55
6.9.1 Suspension table with separable
support leg . . . . . . . . . . . . . . . . . . . . . . 55
6.9.2 Folding worktop . . . . . . . . . . . . . . . . . . 56
6.10 TV unit . . . . . . . . . . . . . . . . . . . . . . . . . 56
6.11 Beds. . . . . . . . . . . . . . . . . . . . . . . . . . . 57
6.11.1 Rear bed . . . . . . . . . . . . . . . . . . . . . . . 57
6.11.2 Additional bed
(conversion of the seating group) . . . . 58
7 Gas system. . . . . . . . . . . . . . . . . . . 59
7.1 General . . . . . . . . . . . . . . . . . . . . . . . . 59
7.2 Gas bottles. . . . . . . . . . . . . . . . . . . . . . 60
7.3 DuoControl regulating system . . . . . . . 61
7.4 Changing gas bottles . . . . . . . . . . . . . . 64
7.5 Gas isolator taps . . . . . . . . . . . . . . . . . 65
8 Electrical system . . . . . . . . . . . . . 67
8.1 General safety instructions . . . . . . . . . 67
8.2 Terms. . . . . . . . . . . . . . . . . . . . . . . . . . 68
8.3 12 V power supply . . . . . . . . . . . . . . . . 68
8.3.1 Installation of inverter. . . . . . . . . . . . . . 68
8.3.2 Starter battery . . . . . . . . . . . . . . . . . . . 69
8.3.3 Living area battery . . . . . . . . . . . . . . . . 70
8.3.4 Energy balance of the
living area battery . . . . . . . . . . . . . . . . 71
8.4 Transformer/rectifier (EBL 30) . . . . . . . 72
8.4.1 Battery cut-off switch . . . . . . . . . . . . . . 73

Contents
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8.4.2 Battery selector switch . . . . . . . . . . . . . 73
8.4.3 Battery monitor. . . . . . . . . . . . . . . . . . . 73
8.4.4 Charging the battery . . . . . . . . . . . . . . 74
8.5 Panel (LT 99) . . . . . . . . . . . . . . . . . . . . 74
8.5.1 12 V main switch . . . . . . . . . . . . . . . . . 74
8.5.2 Charging condition of the batteries . . . 75
8.5.3 Filling level of the tanks . . . . . . . . . . . . 76
8.5.4 230 V indicator lamp . . . . . . . . . . . . . . 76
8.6 230 V power supply . . . . . . . . . . . . . . . 76
8.6.1 230 V connection . . . . . . . . . . . . . . . . . 77
8.6.2 Connecting the 230 V
power supply . . . . . . . . . . . . . . . . . . . . 77
8.7 Fuses . . . . . . . . . . . . . . . . . . . . . . . . . . 78
8.7.1 12 V fuses . . . . . . . . . . . . . . . . . . . . . . 78
8.7.2 230 V fuse . . . . . . . . . . . . . . . . . . . . . . 80
8.8 Circuit diagrams . . . . . . . . . . . . . . . . . . 81
8.8.1 Block diagram 230 V. . . . . . . . . . . . . . 81
8.8.2 Block diagram 12 V . . . . . . . . . . . . . . . 82
9 Appliances . . . . . . . . . . . . . . . . . . . 83
9.1 General . . . . . . . . . . . . . . . . . . . . . . . . 83
9.2 Heater . . . . . . . . . . . . . . . . . . . . . . . . . 84
9.2.1 To heat properly. . . . . . . . . . . . . . . . . . 84
9.2.2 Truma Combi hot-air heater. . . . . . . . . 84
9.2.3 Hot-air heater with operating
unit CP plus . . . . . . . . . . . . . . . . . . . . . 86
9.3 Boiler . . . . . . . . . . . . . . . . . . . . . . . . . . 89
9.3.1 Truma boiler. . . . . . . . . . . . . . . . . . . . . 90
9.4 Gas cooker. . . . . . . . . . . . . . . . . . . . . . 92
9.5 Refrigerator . . . . . . . . . . . . . . . . . . . . . 94
9.5.1 Refrigerator ventilation grill . . . . . . . . . 94
9.5.2 Operation (Dometic RMS with
battery ignition) . . . . . . . . . . . . . . . . . . 95
9.5.3 Refrigerator door
locking mechanism . . . . . . . . . . . . . . . 97
10 Sanitary fittings . . . . . . . . . . . . . . 99
10.1 Water supply, general . . . . . . . . . . . . . 99
10.2 Water system . . . . . . . . . . . . . . . . . . . 100
10.2.1 Water tank . . . . . . . . . . . . . . . . . . . . . 100
10.2.2 Filling the water system . . . . . . . . . . . 100
10.2.3 Topping up the water . . . . . . . . . . . . . 101
10.2.4 Draining water . . . . . . . . . . . . . . . . . . 102
10.2.5 Emptying the water system . . . . . . . . 103
10.3 Waste water tank . . . . . . . . . . . . . . . . 104
10.3.1 Electric waste
water pipe heating . . . . . . . . . . . . . . . 105
10.4 Toilet compartment . . . . . . . . . . . . . . 105
10.4.1 Wash basin . . . . . . . . . . . . . . . . . . . . 106
10.5 Thetford toilet . . . . . . . . . . . . . . . . . . . 106
10.5.1 Swivel toilet . . . . . . . . . . . . . . . . . . . . 107
10.5.2 Emptying the sewage tank. . . . . . . . . 107
10.5.3 Winter operation. . . . . . . . . . . . . . . . . 108
10.5.4 Temporary lay-up. . . . . . . . . . . . . . . . 108
10.6 Position of the drain cocks
and safety/drainage valve . . . . . . . . . 108
11 Care . . . . . . . . . . . . . . . . . . . . . . . . .109
11.1 External care . . . . . . . . . . . . . . . . . . .109
11.1.1 General. . . . . . . . . . . . . . . . . . . . . . . .109
11.1.2 Washing with a
high-pressure cleaner. . . . . . . . . . . . .109
11.1.3 Washing the vehicle . . . . . . . . . . . . . .110
11.1.4 Windows of acrylic glass . . . . . . . . . .110
11.1.5 Add-on parts made of glass-fibre
reinforced plastic (GRP) . . . . . . . . . . .110
11.1.6 Underbody . . . . . . . . . . . . . . . . . . . . .111
11.1.7 Engine compartment . . . . . . . . . . . . .111
11.1.8 Windscreen washer system
and windscreen wipers . . . . . . . . . . . .112
11.1.9 Entrance step . . . . . . . . . . . . . . . . . . .112
11.2 Interior care . . . . . . . . . . . . . . . . . . . .113
11.3 Kitchen installation . . . . . . . . . . . . . . .114
11.3.1 General notes on care . . . . . . . . . . . .114
11.3.2 Stainless steel surfaces . . . . . . . . . . .114
11.3.3 Refrigerator. . . . . . . . . . . . . . . . . . . . .115
11.4 Cushions. . . . . . . . . . . . . . . . . . . . . . .115
11.5 Water system . . . . . . . . . . . . . . . . . . .117
11.5.1 Cleaning the water tank . . . . . . . . . . .117
11.5.2 Cleaning the water pipes . . . . . . . . . .117
11.5.3 Disinfecting the water system. . . . . . .118
11.5.4 Cleaning the waste water tank . . . . . .118
11.6 Winter care . . . . . . . . . . . . . . . . . . . . .118
11.7 Lay-up. . . . . . . . . . . . . . . . . . . . . . . . .118
11.7.1 Temporary lay-up . . . . . . . . . . . . . . . .118
11.7.2 Winter lay-up . . . . . . . . . . . . . . . . . . .120
11.7.3 Starting up the vehicle after
a temporary lay-up or after
lay-up over winter . . . . . . . . . . . . . . . .121
12 Customer service
and maintenance . . . . . . . . . . . .123
12.1 Inspection work. . . . . . . . . . . . . . . . . .123
12.2 Maintenance work . . . . . . . . . . . . . . .123
12.3 Replacing bulbs, external . . . . . . . . . .124
12.4 Lighting for living area . . . . . . . . . . . .125
12.5 Spare parts . . . . . . . . . . . . . . . . . . . . .125
12.6 Vehicle identification plate . . . . . . . . .126
12.7 Warning and
information stickers. . . . . . . . . . . . . . .126
12.8 Dealers . . . . . . . . . . . . . . . . . . . . . . . .126
12.9 Replacement keys . . . . . . . . . . . . . . .126
13 Wheels and tyres . . . . . . . . . . . .127
13.1 General. . . . . . . . . . . . . . . . . . . . . . . .127
13.2 Tyre selection . . . . . . . . . . . . . . . . . . .128
13.3 Tyre specifications . . . . . . . . . . . . . . .129
13.4 Handling of tyres. . . . . . . . . . . . . . . . .129
13.5 Tyre pressure . . . . . . . . . . . . . . . . . . .130

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Contents
14 Troubleshooting . . . . . . . . . . . . 131
14.1 Braking system . . . . . . . . . . . . . . . . . 131
14.2 Electrical system . . . . . . . . . . . . . . . . 131
14.3 Gas system . . . . . . . . . . . . . . . . . . . . 133
14.4 Cooker. . . . . . . . . . . . . . . . . . . . . . . . 134
14.5 Heater/boiler . . . . . . . . . . . . . . . . . . . 134
14.5.1 Truma heater/boiler with
analogue operating unit. . . . . . . . . . . 134
14.5.2 Truma heater/boiler with
operating unit CP plus. . . . . . . . . . . . 136
14.6 Refrigerator . . . . . . . . . . . . . . . . . . . . 138
14.7 Water supply . . . . . . . . . . . . . . . . . . . 139
14.8 Body . . . . . . . . . . . . . . . . . . . . . . . . . 140
15 Special equipment . . . . . . . . . . 141
15.1 Weight details for
special equipment . . . . . . . . . . . . . . . 141
16 Technical data . . . . . . . . . . . . . . 143
16.1 Technical data. . . . . . . . . . . . . . . . . . 143

Contents
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Checklist before first journey of the vehicle
Checklist before first jo urney of the vehicle
Observe the following instructions before first journey
of the vehicle:
Observe the following instructions before each journey
of the vehicle:
If there is any risk of frost, observe the following
instructions:
XRe-tighten the wheel nuts/wheel bolts after 50 km (30 miles).
XRead the instruction manual to avoid personal and material
damage.
XCheck the tyre pressures.
See Tyre pressure section.
XLoad the vehicle correctly. Observe the maximum permissible
gross weight.
See Payload section.
XFully charge batteries before each journey.
See Starter battery and Living area battery sections.
XIn case of external temperatures below 0 °C first heat vehicle, then
fill water system.
See Water supply/Filling the water tank section.
XGas bottles should only be transported within the designated gas
bottle compartment and should be checked to be secure and in the
off position prior to travelling.
XKeep forced ventilations clear.
See Skylights and Ventilation sections.
XBefore filling the vehicle with fuel switch off gas-operated appli-
ances.
XIf there is any risk of frost, always heat the vehicle.
See Heater section.
XIf the vehicle is not being used when there is risk of frost, empty the
entire water system. Make sure that the 12 V power supply on the
panel is switched off. Otherwise, the water pump will overheat and
may get damaged. Leave the water taps on in central position.
Leave all drain cocks open. This will avoid frost damage to appli-
ances and to the vehicle.
See Emptying the water system section.

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Checklist before first journey of the vehicle

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Introduction 1
1Introduc tion
Please read this instruction manual completely before
using the vehicle for the first time!
Always keep this instruction manual in the vehicle. Also inform all other users
of the safety regulations.
This instruction manual contains sections which describe model-spe-
cific equipment or special equipment. These sections are not specially
marked. It may be that your vehicle has not been fitted with this special
equipment. In some cases, the actual equipment of your vehicle may
therefore be different from that shown in some illustrations and descrip-
tions.
However, your vehicle may be fitted with other special equipment not
described in this instruction manual.
Special equipment is described when an explanation is required.
Adhere to the instruction manuals which are separately enclosed.
Should the vehicle be subjected to damage due to a failure to follow the
instructions in this instruction manual, then the warranty claim is deemed
invalid.
Our vehicles are subjected to continuous development. Please understand
that we reserve the right to alter the form, equipment and technology. There-
fore, no claims can be made against the manufacturer as a result of the con-
tents of this instruction manual. The equipment which was known and included
at the time of going to press is described.
The reprinting, translation and copying, including extracts is not permitted
without prior written authorisation from the manufacturer.
XThe non-observance of this symbol can lead to personal injury.
ZThe non-observance of this symbol can lead to damage being caused to,
or inside the vehicle.
ZThis symbol indicates recommendations or special aspects.
ZThis symbol indicates actions which lead to environmental awareness.
ZThe details "right", "left", "front" and "rear" always refer to the vehicle in
direction of travel.
ZAll dimensions and weight details are "approximate".
ZThe metric specifications are binding for physical dimensions.

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Introduction
1
1.1 General
The vehicle is constructed in accordance with the latest technology and the
recognised safety regulations. Nevertheless, personal injury may result and
the vehicle may be damaged if the safety instructions in this instruction manual
are not followed.
Only use the vehicle in a technically impeccable condition. Follow the instruc-
tions in the instruction manual.
Malfunctions which impair the safety of persons or the vehicle should be
immediately remedied by qualified personnel. To avoid further damages,
observe the duty to avert, minimise or mitigate loss for the user during faults.
Have the vehicle's braking and gas systems inspected and repaired by an
authorised specialist workshop only.
Alterations to the body are only to be carried out with the authorisation of the
manufacturer.
The vehicle is designed for the exclusive transport of persons. Luggage and
accessories may only be transported up to the maximum permissible gross
weight.
Observe the test and inspection periods stipulated by the manufacturer.
1.2 Environmental tips
ZBe considerate of the environment.
ZRemember that: All kinds of waste water and household waste are not to
be disposed of in drains or in the open countryside.
ZOn board, collect waste water only in the waste water tank or – if
necessary – in other containers designed for that purpose.
ZOnly empty the waste water tank and sewage tank at disposal stations,
camping sites or caravan sites especially provided for this purpose. When
stopping in towns and communities, observe the instructions at caravan
sites or ask where there are disposal stations.
ZEmpty waste water tank as often as possible, even when it is not com-
pletely full (hygiene).
If possible, flush out waste water tank and, if necessary, drainage pipe with
fresh water every time it is emptied.
ZNever allow the sewage tank to become too full. Empty the sewage tank
frequently, at the latest as soon as the filling level display lights up.
ZSeparate household waste according to glass, tin cans, plastic and wet
waste also when on a journey. Enquire at the town or community authority
about disposal points. Household waste is not to be disposed of in waste
paper baskets which are situated at car parks.
ZEmpty waste bins as often as possible into the containers provided for this
purpose. This helps to avoid unpleasant smells and an accumulation of
rubbish on board.
ZWhen parked, do not allow the engine to run more than necessary. When
running idle, a cold engine releases more contaminants than usual. The
running temperature of the engine is achieved more quickly whilst the
vehicle is in motion.

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Introduction 1
ZUse an environmentally-friendly WC chemical agent for the WC which can
also be biologically degraded and only use small doses.
ZWhen staying in towns and communities for long periods, search for
parking areas which are specially reserved for motorhomes. Enquire at the
town or community authority about parking spaces.
ZAlways leave the parking places in a clean condition.

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Introduction
1

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Safety 2
2Safety
Chapter overview
This chapter contains important safety instructions. The safety instructions are
for the protection of persons and property.
The instructions address the following topics:
zfire prevention and what to do in case of fire
zgeneral care of the vehicle
zroad safety of the vehicle
ztowing
zgas system of the vehicle
zelectrical system of the vehicle
zwater system of the vehicle
2.1 Fire prevention
2.1.1 Avoidance of fire risks
2.1.2 Fire-fighting
2.1.3 In case of fire
All windows and doors which meet the following requirements are considered
as emergency exits:
zOpen to the outside or can be shifted in horizontal direction
zOpening angle at least 70°
zMinimum diameter of clearance = 450 mm
zMaximum distance from the vehicle floor = 950 mm
XNever leave children in the vehicle unattended.
XKeep flammable materials clear of heating and cooking appliances.
XNever use portable heating or cooking appliances.
XOnly authorised qualified personnel may make changes to the electrical
system, gas system or appliances.
XAlways carry a dry powder fire extinguisher in the vehicle. The fire extin-
guisher must be approved, tested and close at hand.
XHave the fire extinguisher tested at regular intervals by authorised qual-
ified personnel. Observe the date of testing.
XAlways keep a fire blanket near the cooker.
XEvacuate all passengers.
XCut off the electrical power supply and disconnect from the mains.
XClose regulator tap on the gas bottle.
XSound the alarm and call the fire brigade.
XFight the fire if this is possible without risk.
ZAcquaint yourself with the position and operation of the emergency exits.
ZKeep escape routes clear.
ZObserve the fire extinguisher instructions for use.

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Safety
2
2.2 General
2.3 Road safety
XThe oxygen in the vehicle interior is used up by breathing and the use of
gas operated appliances. That is why the used air must be replaced per-
manently. For this purpose, forced ventilation systems (e.g. skylights
with forced ventilation, mushroom-shaped vents or floor vents) are
installed in the vehicle. Never cover or block forced ventilations from the
inside or outside with objects such as e.g. a winter mat. Keep forced ven-
tilations clear of snow and leaves. There is a danger of suffocation due
to increased CO2levels.
XObserve the headroom of the doors.
ZAs far as the fitted appliances (heater, cooker, refrigerator, etc.) and the
base vehicle (engine, brakes, etc.) are concerned, the instruction manuals
are authoritative. It is imperative that they be observed.
ZFitting accessories or special equipment can alter the dimensions, weight
and road behaviour of the vehicle. Some of the parts must be entered in
the vehicle papers.
ZOnly use wheel rims and tyres which are approved for the vehicle. Informa-
tion concerning the size of the approved wheel rims and tyres is included
in the vehicle documents or can be obtained from authorised dealers and
service centres.
ZFirmly apply the handbrake when parking the vehicle.
ZIf the maximum permissible gross weight of the vehicle exceeds 4 tonnes,
a wheel chock must be used when parking on gradients. The wheel chock
is provided as standard for vehicles with a maximum permissible gross
weight exceeding 4 tonnes.
ZWhen leaving the vehicle, it is imperative that all doors and windows are
closed. If the vehicle is equipped with external flaps, these must also be
closed.
ZCarry a hazard warning triangle and a first-aid kit and/or flashing hazard
warning light when this is required by law.
ZThe vehicle may only be driven by drivers who hold a driving licence which
is valid for the respective vehicle class.
ZWhen selling the vehicle, hand over all instruction manuals for the vehicle
and the fitted appliances.
XBefore commencing the journey, carry out a functional check of indi-
cating and lighting equipment, the steering and the brakes.
XIf the vehicle has been stationary for a long period (approx. 10 months)
have the braking and gas systems checked by an authorised specialist
workshop.
XBefore commencing the journey and after short interruptions of the
journey, ensure that the entrance step is completely retracted.
XBefore commencing the journey, open, lock and secure the shades sit-
uated on the windscreen and on the driver's and front passenger's win-
dows.

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Safety 2
XBefore commencing the journey, rotate all swivel seats in the direction
of travel and lock in position. During the journey, the swivel seats must
remain locked in place in the direction of travel.
XCarefully store all moving parts and all loose objects before starting your
journey.
XBefore commencing the journey, remove the loose sink cover and stow
it safely away in the kitchen unit or wardrobe.
XBefore commencing the journey, secure the television.
XDuring the journey, persons are only to sit on the permitted seats (see
chapter 4). The authorised number of seats is stipulated in the vehicle
documents.
XSeat belts must be worn by all passengers.
XFasten your seat belts before the beginning of the journey and keep
them fastened during the journey.
XWhen travelling, secure children under 13 years of age that are smaller
than 150 cm, with a suitable and officially approved child restraint
system.
XOnly attach the child restraint system to seats that are specified for this
purpose.
XThe base vehicle is a commercial vehicle (small truck). Adjust your
driving technique accordingly.
XIn case of underpasses, tunnels or similar obstacles, note the total
height of the vehicle (including the roof load).
XIn winter, the roof must be free of snow and ice before commencing the
journey.
XCheck tyre pressure before a journey or every 2 weeks. Wrong tyre
pressure causes excessive wear and can lead to damage or even to tyre
burst. You can lose control of the vehicle (see section 13.5).
XDo not operate the heater at petrol stations. Danger of explosion!
XDo not operate the heater in closed spaces. Danger of suffocation!
ZBefore commencing the journey, distribute the payload evenly within the
vehicle (see chapter 3).
ZWhen loading the vehicle and when taking a rest from driving, in order to
load luggage or food, for example, observe the maximum permissible
gross weight and axle loads (refer to vehicle documents).
ZBefore commencing the journey, close and secure all drawers and flaps.
ZBefore commencing the journey, close windows and skylights.
ZBefore commencing the journey, close all external flaps (if present) and
lock the flap locks.
ZBefore commencing the journey, remove external supports.
ZBefore commencing the journey, put the antenna in park position.
ZDuring the initial journey and each time after changing a wheel, re-tighten
the wheel bolts/wheel nuts after 50 km (30 miles). Subsequently inspect
them at regular intervals in order to ensure that they are firmly seated.

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Safety
2
2.4 Towing
2.5 Gas system
2.5.1 General instructions
ZTyres should not be older than 6 years as the material becomes brittle over
time (see chapter 13).
ZWhen using snow chains, the tyres, wheel suspension and steering are
subjected to an additional load. When using snow chains, drive slowly
(maximum speed 50 km/h) and only on streets which are completely cov-
ered with snow. Otherwise the vehicle could be damaged.
XCare is to be taken when connecting and detaching a trailer. Risk of acci-
dent and injury!
XNo persons are to be between the motorhome and the trailer during posi-
tioning for connecting and detaching.
XBefore commencing the journey, when leaving the vehicle or when gas
equipment is not in use, close all gas isolator taps and the main isolator
tap on the gas bottle.
XAll gas-operated devices (heater, cooker, oven, grill, refrigerator -
depending on the equipment) must be switched off for refuelling, on fer-
ries or in the garage. Danger of explosion!
XDo not use gas-operated devices in closed spaces (e.g. garages).
Danger of poisoning and suffocation!
XOnly have the gas system maintained, repaired or altered by an author-
ised specialist workshop.
XHave the gas system checked by an authorised specialist workshop
according to the national regulations before commissioning. This also
applies for not registered vehicles. For modifications to the gas system
have the gas system immediately checked by an authorised specialist
workshop.
XThe gas pressure regulator and exhaust gas pipes must also be
inspected. The gas pressure regulator has to be replaced after 10 years
at the latest. The vehicle owner is responsible for seeing that this is car-
ried out.
XIn case of a defect of the gas system (gas odour, high gas consumption)
there is danger of explosion! Close regulator tap on the gas bottle imme-
diately. Open doors and windows and ventilate well.
XIf the gas system is defective: Do not smoke; do not ignite any open
flames, and do not operate electric switches (light switches etc.). Do not
check tightness of gas-conducting parts and pipes with an open flame.
XOnly the stipulated devices may be connected to internal connections.
Do not operate any device outside the vehicle if it is connected to an
internal connector.
XBefore using the cooker make sure that there is sufficient ventilation.
Open a window or the skylight.
XDo not use the gas cooker for heating purposes.

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Safety 2
2.5.2 Gas bottles
XIf there are several gas devices, each gas device must have its own gas
isolator tap. If individual gas devices are not in use, close the respective
gas isolator tap.
XIgnition safety valves must close within 1 minute after the gas flame has
extinguished. A clicking sound is audible. Check function from time to
time.
XThe built-in gas devices are exclusively meant for use with propane or
butane gas or a mixture of both. The gas pressure regulator as well as
all built-in gas devices are designed for a gas pressure of 30 mbar.
XPropane gas is capable of gasification up to -42 °C, whereas butane gas
gasifies at 0 °C. Below these temperatures no gas pressure is available.
Butane gas is unsuitable for use in winter.
XRegularly inspect the gas tube fitted to the gas bottle connection for
tightness. The gas tube must not have any tears and must not be
porous. Have the gas tube replaced by an authorised specialist work-
shop no later than ten years after the manufacturing date. The operator
of the gas system must see to it that the parts are replaced.
XDue to its function and construction, the gas bottle compartment is a
space which is open to the exterior. Never cover or block up the standard
forced ventilations. Otherwise gas that is emitted can not be diverted to
the outside.
XThe gas bottle compartment must not be used as storage space.
XSecure the gas bottle compartment against unauthorised access. To do
this, lock the compartment.
XThe regulator tap on the gas bottle must be accessible.
XOnly connect gas-operated devices (e.g. gas grill) which have been
designed for a gas pressure of 30 mbar.
XThe exhaust gas pipe must be fitted tightly to the heating system and to
the vent and must be sealed. The exhaust gas pipe must not show any
evidence of damage.
XExhaust fumes must be able to escape into the atmosphere unhindered
and fresh air must be able to enter unhindered. For this reason, keep the
exhaust pipe and intake openings clean and unobstructed (e.g. free from
snow and ice). For this reason, no snow walls or aprons may lie against
the vehicle.
XGas bottles are only to be transported within the designated gas bottle
compartment.
XPlace the gas bottles in vertical position in the gas bottle compartment.
XFasten the gas bottles so that they are unable to turn or tilt.
XConnect the gas tube to the gas bottle without tension.
XIf the gas bottles are not connected to the gas tube, always place the
protective cap on top.
XClose the regulator tap on the gas bottle before the gas pressure regu-
lator or gas tube are removed from the gas bottle.
XUse your hands only to connect the gas pressure regulator or the gas
tube to the gas bottles. Do not use any tools.

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2.6 Electrical system
2.7 Water system
XOnly use special gas pressure regulators with a safety valve designed
for vehicle use. Other gas pressure regulators are not permitted and
cannot meet the demanding requirements.
XUse the gas pressure regulator defroster if the temperature falls below
5°C.
XUse only 11 kg or 5 kg gas bottles. Camping gas bottles with built-in
check valve (blue bottle with max. 2.5 or 3 kg content) are can be used
in exceptional cases with a safety valve.
XUse the shortest possible tube lengths (150 cm max.) for external gas
bottles.
XNever block the floor ventilation openings below the gas bottles.
XOnly allow qualified personnel to work on the electrical system.
XPrior to carrying out work on the electrical system, switch off all devices
and lights, disconnect the battery and disconnect the vehicle from the
mains.
XOnly use original fuses with the stipulated values.
XOnly replace defective fuses when the cause of the defect is known and
has been remedied.
XNever bridge or repair fuses.
XWater left standing in the water tank or in the water pipes becomes
undrinkable after a short period. Therefore, before each use of the
vehicle, thoroughly clean the water pipes and the water tank. After each
use of the vehicle completely empty the water tank and the water pipes.
XIn the case of lay-ups lasting more than a week disinfect the water
system before using the vehicle (see chapter 11).
ZIf the vehicle is not used for several days or if it is not heated when there is
a risk of frost, empty the entire water system. Make sure that the 12 V
power supply on the panel is switched off. Otherwise, the water pump will
overheat and may get damaged. Leave the water taps on in central posi-
tion. Leave all drain cocks open. Frost damage to appliances, frost damage
to the vehicle and deposits in water-carrying components can be avoided
in this way.

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Before the journey 3
3Before the jou rney
Chapter overview
This chapter contains important information which has to be noted before com-
mencing your journey or carrying out any tasks before the journey.
The instructions address the following topics:
zinitial start-up
zcalculating the payload
zcorrect loading of the vehicle and bike rack
ztowing
zretracting and extending the entrance step
zstoring the television
zstoring the sink cover
zusing snow chains
At the end of the chapter there is a checklist which once again summarises the
most important points.
3.1 Start-up
The motorhome is supplied with a set of keys, consisting of keys for the base
vehicle and keys for the body.
Always deposit a replacement key outside the vehicle. Make a note of the key
number. Our authorised dealers and workshops can offer assistance in case
of loss.
Further information in chapter 12.
3.2 Payload
On loading, make sure that the payload's centre of gravity is as low as possible
(directly above the floor of the vehicle). Otherwise this may affect the driving
characteristics of the vehicle.
ZDuring the initial journey and each time after changing a wheel, re-tighten
the wheel bolts/wheel nuts after 50 km (30 miles). Subsequently inspect
them at regular intervals in order to ensure that they are firmly seated.
XOverloading the vehicle and wrong tyre pressure can cause tyres to
burst. You can lose control of the vehicle (see section 13.5).
XThe permissible total weight and the weight including special equipment
fitted at the factory (actual weight) is shown in the vehicle documents,
but not the weight of the loaded vehicle (see section 3.2.1). For your own
safety, we recommend that you have your loaded vehicle (with all pas-
sengers, luggage and personal objects) weighed on a public weigh-
bridge before you set out on your journey.
XAdapt the speed to the payload. The stopping distance is increased if the
payload is high.
ZDo not exceed the maximum permissible gross weight (permissible total
weight) stated in the vehicle documents and the maximum axle loads as a
result of the payload.
ZBuilt-in accessories and special equipment reduce the payload.
ZAdhere to the axle load stated in the vehicle documents.

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Before the journey
3
3.2.1 Terms
Maximum permissible
gross weight in a laden
condition
The maximum permissible gross weight in a laden condition is the weight that
a vehicle may never exceed.
The maximum permissible gross weight in a laden condition consists of the
actual weight and the payload.
In the vehicle documents, the manufacturer has specified the maximum per-
missible gross weight in a laden condition.
Permitted mass The permitted mass is the weight specified by the manufacturer for issuing the
type approval. The permitted mass must never exceed the maximum permis-
sible gross weight of the loaded vehicle.
Mass in ready-to-drive
condition
The mass in ready-to-drive condition is the weight of the ready-to-drive
standard vehicle.
The mass in ready-to-drive condition is made up as follows:
zUnladen weight (mass of the empty vehicle) with factory-installed standard
equipment
zDriver's weight
zBasic equipment weight
Unladen weight includes lubricants such as oils and coolants which have been
filled, the on-board tool set, the spare wheel and a fuel tank which has been
filled up to 90 %.
75 kg are calculated for the weight of the driver, regardless of how much the
driver really weighs.
Basic equipment includes all equipment and fluids required for safe and proper
vehicle use. The weight of the basic equipment includes:
zA full fresh water system
zA gas bottle filled up to 90 %
zA full heating system
zA full toilet flushing system
zThe power cables for the 230 V power supply
zThe installation kit for an auxiliary battery if an auxiliary battery can be used
The waste water and sewage tanks are empty.
In the vehicle documents, the manufacturer specifies the mass in ready-to-
drive condition.
Payload The payload is made up as follows:
zConventional load
zAdditional equipment
zPersonal equipment
ZTechnically speaking, the term "mass" has now replaced the term "weight".
However, "weight" is still the term more frequent in common use. For better
understanding, "mass" is therefore only used in the following sections for
fixed formulations.
ZAll specifications according to EU norm DIN EN 1646-2.
ZThe vehicle's payload can be increased by reducing the actual weight. To
do this, it is allowed for example to empty the fluid containers or to remove
the gas bottles.