BURT MJ12-1600 User manual

Instruction Manual
Sliding Panel Saw
MODEL NO.: MJ12-1600/1800/2000

Model
Motor power
Major table size
Extension table (Cast iron)
Extension table (Steel plate)
Rear extension table
Sliding panel size
Cross cut table size
Cross cut fence
Main blade size
Main b peed
Scoring blade size
Scoring blade speed
Max cut depth
Max distance-blade to rip fence
Max cross cut width
Packing size
Weight(N.W/G.W)
Noise level (Unload)
1
NOTE: The above specifications and the constructions were current at the time this manual was published, but
because of our policy of continuous improvement, we reserve the right to change specifications and the
constructions without notice and without incurring obligations.
SPECIFICATIONS
CONTENT
SPECIFICATIONS 1 Install the hold down 11
SAFETY 2 Install the dust port 12
Safety Instructions for Power Tools 2 Install the blade guard 12
Additional Safety Instructions for Panel Saws 3 Install the dust hose support 12
Protecting Kickback 3 Install dust hoses 12
SITE CONSIDERATIONS 4REPLACEMENT & ADJUSTMENT 13
GETTING TO KNOW YOUR PANEL SAW 5 Replace the main blade 13
UNPACKING 7 Replace and adjusting the scoring blade 14
Piece Inventory 7 Replace and adjust the riving knives 14
Clean Up 7 Replace the main belt 14
ASSEMBLY 8 Replace the scoring belt 15
Moving & Placing Saw Base Unit 8 Sliding Table Parallel Adjustment 15
Install the extension table 8 OPERATIONS 16
Install the support leg 9 Rip Cutting 16
Install the rip fence rail 9 Crosscutting 16
Install the rear support rail 9 Miter Cutting 18
Install the rear extension table 9 MAINTENANCE 19
Install the main blade elevation ELECTRICAL 19
& angle handwheel 9 Main switch 19
Fitting the rip fence and align the rail 10 Limit switch 19
Install the swing arm assembly 10 Thermo cut-out 19
Install the Sliding panel assembly 10 Wiring Diagram 20
Adjust the sliding panel level 11 TROUBLESHOOTING 21
Install the cross cut table 11 PARTS LIST & DIAGRAMS 22
Install the cross cut fence 11
lade s
)
)
Sliding panel stroke
~, 50Hz, 3000 W
385x800 mm
440x800 mm
440x800 mm
310x500 mm
x270 mm
680x580 mm
1200-2200 mm
315x30x3 mm
1600
4000 rpm
90x20x3 mm
5800 rpm
1220 mm
1350 mm
85 dB( A)
940x765x1010
mm
1660x250x320 mm
O
100 mm @ 90 (315)
O
80 mm @ 45 (315)
1600 mm
250/290 kg
230V/400V ~, 50Hz, 3000 W
385x800 mm
440x800 mm
440x800 mm
310x500 mm
x270 mm
680x580 mm
1200-2200 mm
315x30x3 mm
1800
4000 rpm
90x20x3 mm
5800 rpm
1220 mm
1350 mm
85 dB( A)
940x765x1010
mm
1860x250x320 mm
O
100 mm @ 90 (315)
O
80 mm @ 45 (315)
1800 mm
255/295 kg
230V/400V ~, 50Hz, 3000 W
385x800 mm
440x800 mm
440x800 mm
310x500 mm
x270 mm
680x580 mm
1200-2200 mm
315x30x3 mm
2000
4000 rpm
90x20x3 mm
5800 rpm
1220 mm
1350 mm
O
100 mm @ 90 (315)
O
80 mm @ 45 (315)
2000 mm
230V/400V
MJ12-1600 MJ12-1800 MJ12-2000
940×765×1010 mm
2060×250×320 mm
260/300 kg
85dB(A)

should be in accordance with amperage rating. An
SAFETY undersized cord will cause a drop in line voltage
resulting in loss of power and overheating. Your
extension cord must also contain a ground wire.
Always repair or replace extension cords if they
For Your Own Safety, Read Instruction Manual become damaged.
Before Operating this Equipment
10. WEAR PROPER APPAREL. DO NOT wear loose
clothing, gloves, neckties, rings, bracelets, or other
The purpose of safety symbols is to attract your jewelry which may get caught in moving parts. Non-
attention to possible hazardous conditions. This slip footwear is recommended. Wear protective hair
manual uses a series of symbols and signal words covering to contain long hair.
which are intended to convey the level of
importance of the safety messages. The 11. ALWAYS USE SAFETY GLASSES. Also use face or
progression of symbols is described below. dust mask if cutting operation is dusty. Everyday
Remember that safety messages by themselves do eyeglasses only have impact resistant lenses, they
not eliminate danger and are not a substitute for are NOT safety glasses.
proper accident prevention measures.
12. SECURE WORK. Use clamps or a vise to hold work
when practical. It is safer than using your hand and
frees both hands to operate tool.
Indicates an imminently hazardous situation which,
if not avoided, WILL result in death or serious injury. 13. DO NOT OVERREACH. Keep proper footing and
balance at all times.
Indicates a potentially hazardous situation which, if 14. MAINTAIN TOOLS WITH CARE. Keep tools sharp
not avoided, COULD result in death or serious and clean for best and safest performance. Follow
injury. instructions for lubricating and changing
accessories.
Indicates a potentially hazardous situation which, if 15. USE RECOMMENDED ACCESSORIES. Consult
not avoided, MAY result in minor or moderate injury. the instruction manual for recommended
It may also be used to alert against unsafe accessories. The use of improper accessories may
practices. cause risk of injury.
16. REDUCE THE RISK OF UNINTENTIONAL
This symbol is used to alert the user to useful STARTING. On machines with magnetic contact
information about proper operation of the starting switches there is a risk of starting if the
equipment. machine is bumped or jarred. Always disconnect
from power source before adjusting or servicing.
Make sure switch is in OFF position before
reconnecting.
Safety Instructions for Power Tools 17. MANY WOODWORKING TOOLS CAN
“KICKBACK” THE WORKPIECE toward the
1. KEEP GUARDS IN PLACE and in working order. operator if not handled properly. Know what
conditions can create “kickback” and know how to
2. REMOVE ADJUSTING KEYS AND WRENCHES. avoid them. Read the manual accompanying the
Form a habit of checking to see that keys and machine thoroughly.
adjusting wrenches are removed from tool before
turning on. 18. CHECK DAMAGED PARTS. Before further use of
the tool, a guard or other part that is damaged
3. KEEP WORK AREA CLEAN. Cluttered areas and should be carefully checked to determine that it will
benches invite accidents. operate properly and perform its intended function.
Check for alignment of moving parts, binding of
4. DO NOT USE IN DANGEROUS ENVIRONMENT. DO moving parts, breakage of parts, mounting, and any
NOT use power tools in damp or wet locations, or other conditions that may affect its operation. A
where any flammable or noxious fumes may exist. guard or other part that is damaged should be
Keep work area well lighted. properly repaired or replaced.
5. KEEP CHILDREN AND VISITORS AWAY. All children 19. NEVER LEAVE TOOL RUNNING UNATTENDED.
and visitors should be kept at a safe distance from TURN POWER OFF. DO NOT leave tool until it
work area. comes to a complete stop.
6. MAKE WORKSHOP CHILD PROOF with padlocks, 20. NEVER OPERATE A MACHINE WHEN TIRED, OR
master switches, or by removing starter keys. UNDER THE INFLUENCE OF DRUGS OR
ALCOHOL. Full mental alertness is required at all
7. DO NOT FORCE TOOL. It will do the job better and times when running a machine.
safer at the rate for which it was designed.
21. NEVER ALLOW UNSUPERVISED OR UNTRAINED
8. USE RIGHT TOOL. DO NOT force tool or attachment PERSONNEL TO OPERATE THE MACHINE. Make
to do a job for which it was not designed. sure any instructions you give in regards to the
operation of the machine are approved, correct,
9. USE PROPER EXTENSION CORD. Make sure your safe, and clearly understood.
extension cord is in good condition. Conductor size
2

Additional Safety Instructions for Panel
No list of safety guidelines can be complete.
Saws Every shop environment is different. Always
consider safety first, as it applies to your
individual working conditions. Use this and
1. SAFETY ACCESSORIES. Always use the blade other machinery with caution and respect.
guard and riving knife on all ''through-sawing''
Failure to do so could result in serious
operations. Through-sawing operations are those
when the blade cuts completely through the work- personal injury, damage to equipment, or poor
piece. work results.
2. KICKBACK. Be familiar with kickback. Kickback
happens when the work-piece is thrown towards the
operator at a high rate of speed. Until you have a Statistics prove that most common accidents
clear understanding of kickback and how it occurs, among table saw users can be linked to
DO NOT operate this table saw!
kickback. Kickback is typically defined as the
3. WORKPIECE CONTROL. Make sure the work-piece high-speed expulsion of stock from the table
is placed in a stable position on the table and is saw toward its operator. In addition to the
either supported by the rip fence or the crosscut danger of the operator or others in the area
table during cutting operations. being struck by the flying stock, it is often the
case that the operator's hands are pulled into
4. PUSH STICK. Always use a push stick when ripping the blade during the kickback.
narrow stock.
5. OPERATOR POSITION. Never stand or have any
part of your body directly in-line with the cutting path Preventing Kickback
of the saw blade.
Never attempt freehand cuts. If the work-piece is not
6. REACHING OVER SAW BLADE. Never reach behind fed perfectly parallel with the blade, a kickback will
or over the blade with either hand while the saw is likely occur. Always use the rip fence or crosscut
running. If kickback occurs while reaching over the fence to support the work-piece.
blade, hands or arms could be pulled into the
spinning saw blade. Make sure the riving knife is always aligned with the
blade. A misaligned riving knife can cause the work-
7. USING THE RIP FENCE AND THE CROSSCUT piece to bind or stop the flow of the cut, resulting in
FENCE TOGETHER DURING A CUTTING an increased chance of kickback. If you think that
OPERATION. When using the crosscut fence, the your riving knife is not aligned with the blade, check
work-piece should never be contacting the rip fence it immediately!
while the saw blade is cutting.
Ensure that your table slides parallel with the blade;
8. STALLED BLADE. Turn the saw off before otherwise, the chances of kickback are extreme.
attempting to "free" a stalled saw blade. Take the time to check and adjust the sliding table.
9. COMFORTABLE CUTTING OPERATIONS. Avoid Use the riving knife during every cut. The riving
awkward operations and hand positions where a knife helps maintain the kerf in the work-piece after
sudden slip could cause your hand to move into the it is cut, therefore, reducing the chance of kickback.
spinning saw blade.
Feed cuts through to completion. Anytime you stop
10. EXPERIENCING DIFFICULTIES. If at any time you feeding a work-piece that is in the middle of a cut,
are experiencing difficulties performing the intended the chance of binding, resulting in kickback, is
operation, stop using the machine! Contact your greatly increased.
agent.
11. BLADE HEIGHT. Always adjust the blade to the
proper height above the work-piece. Protecting Yourself from Kickback
12. DAMAGED SAW BLADES. Never use blades that Even if you know how to prevent kickback, it may
have been dropped or otherwise damaged. still happen. Here are some tips to reduce the
likelihood of injury if kickback DOES occur:
13. RIVING KNIFE ALIGNMENT. Only operate the saw
if the riving knife is aligned with the main blade.Stand to the side of the blade during every cut. If a
kickback does occur, the thrown
Work-piece usually travels directly in front of the
blade.
Always wear safety glasses or a face shield. In the
Like all machines there is danger associated event of a kickback, your eyes and face are the most
with this Sliding Panel Saw. Accidents are vulnerable part of your body.
frequently caused by lack of familiarity or
failure to pay attention. Use this machine with Never, for any reason, place your hand behind the
respect and caution to lessen the possibility of blade. Should kickback occur, your hand will be
operator injury. If normal safety precautions pulled into the blade.
are overlooked or ignored, serious personal
Use a push stick to keep your hands farther away
injury may occur. from the moving blade. If a kickback occurs, the
push stick will most likely take the damage that your
hand would have received.
3

SITE CONSIDERATIONS
General Condition:
1.Electrical connection: Steady state voltage: 0.9-1.1
of nominal voltage.
Frequency: 0.99-1.01 of nominal frequency
continuously; 0.98-1.02 short time
2. Altitude are not exceeding 1000m,
O
Maximum ambient air temperature is +40 C,
minimum ambient air temperature is not less than
O
+5 C,
Storage and transportion temperature range is
O O Lighting and Outlets
-25 C～+55 C.
The relative humidity does not exceed 50% at a
OLighting should be bright enough to eliminate shadow
maximum temperature of +40 C, higher relative and prevent eye strain. Electrical circuits should be
humidity may be permitted at lower temperature
Odedicated or large enough to handle combined motor
(e.g. 90%@ 20 C). amp loads. Outlets should be located near each
machine so power or extension cords are not
obstructing high-traffic areas. Be sure to observe local
electrical codes for proper installation of new lighting,
Floor Load outlets, or circuits.
This machine represents a moderately large weight
load in a small footprint. Most commercial shop floors Dust Collector
will be adequate for the weight of the machine. Some
floors may require additional support. Contact an As a rule, this machine must be vacuumed during use. A
architect or structural engineer if you have any question time relayed socket is available as an accessory. In
about the ability of your floor to handle the weight. addition, the vacuum performance must be sufficient to
achieve the required negative pressures and a
To ensure sufficient upright stability of the machine maximum air speed of 20m/sec at the connector.
it should be bolted to floor. For this purpose 4 holes
are provided in the machine's bracket of workstand.
Read the manual before assembly and operation.
Working Clearances Become familiar with the machine and it's
operation before beginning any work. Serious
Working clearances can be thought of as the distances personal injury may result if safety or operational
between machines and obstacles that allow safe information is not understood or followed.
operation of every machine without limitation. Consider
existing and anticipated machine needs, size of
material to be processed through each machine, and
space for auxiliary stands and/or work tables. Also
consider the relative position of each machine to one
another for efficient material handling. Be sure to allow
yourself sufficient room to safely run your machines in
any foreseeable operation.
Consider existing and anticipated needs, size of
material to be processed through each machine, and
space for auxiliary stands, work tables or other
machinery when establishing a location for your saw.
See above figure for the maximum working clearances
of the Sliding Panel Saw.
The mains connection must have maximum16A fuse.
Electrical supply which has protection devices of
under-voltage, over-voltage, over-current as well as
a residual current device (RCD) which maximum
residual current rated at 0.03A.
3600mm
4

GETTING TO KNOW YOUR SLIDING PANEL SAW
5

A. Crosscut Table–Provides a wide, stable platform for K. Blade Angle Hand-wheel–Adjust the angle of the
supporting full-size panels during crosscutting saw blades.
operations.
L. Mitre Gauge–This gauge aligns the wood for a
B. Flip Stops–Used for quick measurements for cross-cut.
crosscutting.
M. Rip Fence–Fully adjustable with fine adjustments.
C. Crosscut Fence–Used during crosscutting Fence face can be positioned for standard cutting
operations. Features a scale and multiple flip-style operations, or in the lower position for blade guard
stopblocks for precise, repeatable crosscutting clearance during narrow ripping operations.
operations.
N. Fence Assembly Lock Down lever–Secures the
D. Roller–Used for supporting full-size panels during fence assembly into position along the fence rail.
crosscutting operations.
P. Fine-Adjust Knob–Precisely adjusts the fence.
E. Sliding Panel–Conveniently glides the work-piece
through the blade with effortless precision and ease. Q. Rip Fence Rail–Provides the support for rip fence.
F. Blade Guard–Fully-adjustable blade guard allows R. Support Leg–Provides the support for the extension
high visibility of the cutting operation while table.
maintaining maximum protection around the saw
blade. S. Main Blade Angle Lock Knob–Secures the angle of
main blade.
G. Rear extension table
T. –
H. Power Switch–Start/stops the machine and has .
emergency stop function.
J. Blade Elevation Hand-wheel–Adjust the height of
the main saw blade.
Hold Down w/Mitre Gauge Holds the work-piece for
sliding or mitre cutting
U
V
W
12
3
U. Riving Knife–Maintains kerf during cutting 1. Scoring Blade Alignment Screw–Adjusts the
operations. This function is crucial to preventing lateral movement of the scoring blade.
kickback caused by the kerf closing behind the
blade. 2. Scoring Blade Lock Screw–Locks the scoring blade
after adjusted.
V. Main Blade–Performs the cutting operations.
3. Scoring Blade Elevation Screw–Adjusts the height
W. Scoring Blade–Small cutting blade that rotates of the scoring blade.
opposite the main saw blade. The blade scores the
workpiece before the actual cutting operation is
performed; thus, preventing tear-out in laminate
materials. The scoring blade is adjustable forward
and backward, up and down, and in thickness of kerf.
6

UNPACKING Clean Up
The Sliding Panel Saw is shipped from the
The unpainted surfaces are coated with a light oil to
manufacturer in a carefully packed crate. If you
protect them from corrosion during shipment. Remove
discover the machine is damaged after you have
this protective coating with a solvent cleaner or citrus-
signed for delivery, please call Customer Service
based degreaser. To clean thoroughly, some parts may
immediately for advice. When you are completely
need to be removed. For optimum performance from
satisfied with the condition of your shipment, you
your machine, make sure you clean all moving parts or
should inventory its parts.
sliding contact surfaces that are coated. Avoid chlorine-
based solvents as they may damage painted surfaces
The Sliding Panel Saw is a heavy
should they come in contact.
machine. DO NOT over-exert yourself
while unpacking or moving your
machine you will need assistance and
power equipment. Serious personal
Do not use gasoline or other petroleum-based
injury may occur if safe moving
solvents to clean with. They have low flash
methods are not followed.
points which make them extremely flammable. A
risk of explosion and burning exists if these
products are used.
Some metal parts may have sharp edges on
them after they are formed. Please examine
the edges of all metal parts before handling
them. Failure to do so could result in injury. Many of the solvents commonly used to clean
machinery can be toxic when inhaled or
ingested. Always work in well ventilated areas
far from potential ignition sources when dealing
Piece Inventory
with solvents. Use care when disposing of waste
rags and towels to be sure they do not create fire
After all the parts have been removed from the carton, or environmental hazards.
you should have:
Main crate
Main saw unit
Cast iron extension table
Steel plate extension table w/support leg
Rear extension table w/support
Swing arm assembly (inside main saw unit)
Cross cut table
Roller, cross cut
Blade guard
2-1/2" dust hose
Dust port
Mitre gauge
Hand wheels (2)
Hardwares
Tools
13-15 mm open head wrench
Arbor wrench
Arbor pin
3, 4, 5, 6 mm "L" wrench
Push stick
(Some parts are inside the main saw unit)
Edge shoe
Rail crate
Rip fence
Rip fence rail
Rear support rail
Sliding table
Sliding table carrier
Support leg, sliding carrier
Cross cut fence
Hold down w/fence
Flip stop
7

ASSEMBLY
/ washers
, Aligned and tighten them as “install the
cast iron extension table”.
1.Attach the Cast iron extension table to major table
with 4-M8x20 hex head screws .
Moving & Placing Saw Base Unit
The Sliding Panel Saw is a heavy machine. Serious
personal injury may occur if safe moving methods
are not followed. To be safe, you will need
assistance and power equipment when moving the
shipping crate and removing the machine from the
crate.
Use lifting straps with a minimum of 500 kgs lifting
capacity. If the lifting strap breaks, serious personal
injury may occur.
1. Remove the top of crate and position the forklift forks 2.Center the extension table over the edges and tap it.
together and directly above the saw. Check the surface alignment.
2. Place four lift rings onto Saw Base Unit and place two
lifting straps over the forks and attach the lifting rings
.
3. Insert a wood block for protecting the main switch.
4. Lift the saw base unit and move it to your
predetermined location.
5. Before lowering the saw into position, place four
rubber blocks under the frame.
6. Lower the saw on the floor.
3.Tighten 4-screws with 13 mm open head wrench.
Attach the steel plate extension table to cast iron
extension table
Install the extension table
Take out the cast iron extension table, steel plate
extension table and rear extension table from the Saw
Base Unite crate.
The cast iron extension table is heavy part that
weighs over 35 kgs. To be safer, you will need
assistance.
Major Table
Major Table
Major Table
Extension Table
Extension Table
Extension Table
Tap Here
Tap Here
Wood Block
View From Top
View From Front
8
Fig 1
Fig 2
Fig 3
Fig 4

Install the support leg
1. Attach the support leg to steel plate extension table
with 2-M8x20 Hex head screws, washers and nuts.
And tighten them.
2.Adjust the support leg ensure the steel plate
extension table at the same lever with the cast iron
extension table.
Install the rip fence rail
1. Place 5-M8x25 square head screws, washers and
hex nuts onto major table and extension tables
(washers and nuts inside table). The nuts only need
to be turn a few turn so there is an adequate gap to fit Install the rear extension table
the rip fence rail.
1. Attach the rear extension table to the rear portion of
major table with 2-M8x16 hex head screws washers,
2. Remove the left end cap of rip fence rail. Slide the hex nuts.
slot on the rip fence rail over 5-bolts. Adjust each bolt
to fit the rail closely to table. 2. Place the bracket onto rear panel of saw base unit
with a M8x16 hex head screw, another end of bracket
3. Push the rail against the tables and hand tight each mounted to rear extension table with a M8x16 hex
hex nut. The rail needs further adjustment. head screw.
3. Align the rear extension 0.5mm lower than the major
4. Put the left end cap onto rail, and tighten it with taping table.
screws.
Install the main blade elevation & angle
handwheel
1. Fitting the elevation handwheel(1) and angle
handwheel (2) onto the elevation and angle shaft.
2. Tighten the set screws with 3mm 'L' wrench.
Install the rear support rail
Attach the rear support rail onto the cast iron and
steel plate extension tables, with 4-M8x25 square
head screws, washers and nuts, tighten them.
Square Head
Screw
Rip Fence
Rail
Support Leg
Rip Fence Rail
2
1
9
Fig 5Fig 8
Fig 6
Fig 7
Fig 9

Fitting the rip fence and align the rail
.
1.Move the blade tilt to 0˚ (blade 90˚ to table), and raise
the main blade as the way up.
2.Fit the profile of the rip fence carrier into the opposite
profile on the rip fence rail.
.
3.Slide the rip fence touch the main blade.
panel
4. Tap the right end of rip fence rail to ensure the '0'
scale on rail aligned with the red line on lens of rip
fence carrier.
2. panel panel
.
3.
2 Place the cross-cut table support (A) onto the swing
arm assembly, and hand tighten the lock nuts. The
support needs further adjustment.
Install the Sliding panel assembly
1 Place 2 sets of star-type screws (include 8mm
washer, insert, screw guide) into the lower slot of
sliding carrier ( see above 14).
Put the sliding assembly onto the sliding
supports, and lay two star-type screws as fig 15 show.
Install the swing arm assembly
1 Place 4 M8x30 hex head screws to mount the swing
arm assembly to the saw base unit, and keep the arm
on horizontal level.
Tighten two star-type screws.
4. Install the support leg to the sliding carrier.
A
A
B
C
10
Fig 10
Fig 11
Fig 12
Fig 13
Fig 14

Adjust the sliding panel level: Install the cross cut fence
1 Place a level rule (cross cut fence) on to major table Drop the cross cut fence into the forward or rear guide
and sliding . pin hole.
Loosen 4-M8x25 hex screws(A) , adjust the M8x40 Tighten the knurled nut.
hex screw(B) to adjust the sliding panel level(fig 13).
Turn the “Z” lock plate to quick aligning the fence to
Then re-tighten 4-M8x25 hex screws (A).table.
To fine adjust, using 3 mm “L” wrench to adjust 4- 4 the and clamped the fence in
M8x12 set screws(C).position.
Install the push handle and lock pin Slide the flip stop(D) into the fence.
1 Sliding the M12x1.75 T-nut into the sliding panel and 6.Place a T-nut into the top slot of fence, thread the
thread in push handle(D) with a 17 mm open end stud of hold-down on fence.
wrench.
7.If need, put the hold down arm onto the stud (E).
Insert the star-type lock pin (E) into sliding panel, and
lock the M10 hex nut on the opposite side.
Install the cross cut table
Slide two l into the
side slot of sliding . Attached the crosscut table
to sliding .
Use 2 wing nuts mounted the cross cut table to sliding
panel.
Install the hold down/Mitre Gauge
3 Use 2 M6x30 Hex head scews mounted the cross cut
table to support(B). Slide the hold down/Mitre Gauge onto the sliding
table and push it as far as possible. And lock the hold
4 Adjust 4-M12 thin hex nut (C) to adjust the cross cut down/mitre gauge on table with the star-type lock
table on the line with sliding panel. handle (A) locked.
Then tighten 4-M12 thin nut (C). ligned the Mitre Gauge fence on it.
.1.
panel
2. 2.
3.
3.
4. .Turn star type screw
5.
.
2.
1. M8x70 carriage bolts with T- blocks
panel
panel
2.
.
1.
.
5. 2. A
D
E
C
B
11
Fig 15
Fig 16
Fig 18
DFig 1
E
D

Install the dust port
Install dust hoses
Place the dust port onto the bottom of rear panel,
tighten it with 4 M6x12 pan head screws washers and 1. Install the 2” dust hose onto the blade guard with 2”
nuts (nuts inside stand). hose clamp.
2. Put the 2” dust hose onto dust hose support, keep
free with the working table.
3. Another end of 2” dust hose clamps to the main dust
port on the bottom of rear panel.
4. Install 4” dust hose to main dust port with 4” hose
clamp
Install the blade guard
The riving knife cuts 3 slot for different blade size.
For PS10 the blade guard mounts to the 254 slot.
For PS12, if using the 254 mm blade place the blade
guard onto 254 slot; if using the 305 or 315 mm place
the blade onto 315 slot.
Install the dust hose support
To install the dust hose support onto the rear portion of
steel plate extension table with 2 M6x20 hex head
screws washers and nuts( nuts under the table).
12
Fig 19
Fig 23
Fig 22
Fig 21
Fig 20
Fig 24

REPLACEMENT & ADJUSTMENT
Replace the main blade
Disconnect the saw from the power source!
The main blade dimension suitable for machine is
254x30x3( outer diameter, core diameter, thickness),
305x30x3, 315x30x3mm.
Replace and adjusting the scoring blade
But any time you change blade thickness, the
Disconnect the saw from the power source!
appropriate sized riving knife and scoring blade
must also be changed to match the size of main
blade you install.
Suitable for machine is 90x20x3( outer diameter, core
diameter, thickness) mm Tapered Scoring Blade.
To change main blade:
1. Move the blade tilt to 0˚ (Blade 90˚ to table) on the To replace scoring blade:
control panel and raise the blade as far as it will go.
1. Move the blade tilt to 0˚ (Blade 90˚ to table) on the
2. Move the sliding panel all the way to the right and control panel and raise the blade as far as it will go.
remove two M6x12 pan head screws to expose the
internal blade guard that covers the blades and 2. Move the sliding panel all the way to the left and
riving knife. remove two M6x12 pan head screws to expose the
internal blade guard that covers the blades and
3. Remove the blade guard from the riving knife to riving knife.
expose the mounting assembly.
3. Remove the blade guard from the riving knife to
4. Remove the table insert. expose the mounting assembly.
5. Insert the arbor pin into the hole on blade inner 4. Remove the table insert.
flange and locks the blade.
5. Insert the arbor pin into the hole on blade inner
6. Using the arbor wrench, remove the arbor nut that flange and locks the blade.
secures the main blade (turn clockwise to loosen).
6. Using the arbor wrench, remove the arbor nut that
7. Remove the arbor flange and the old main blade. secures the main blade (turn anti-clockwise to
loosen).
8. Install the new main blade, replace the arbor flange
and nut, and tighten the arbor nut to secure the 7. Remove the arbor flange and the old scoring blade.
main blade.
8. Install the new scoring blade, replace the arbor
flange and nut, and tighten the arbor nut to secure
the scoring blade.
If you changed blade diameter sizes during this
procedure, now is the time to adjust the riving knife.
(Just for )
If the kerf thickness is different from your old blade,
the scoring blade kerf and riving knife thickness
must match the new main blade kerf.
9. Make sure the correct size riving knife is installed
and aligned with the blade.
10. Move the internal blade guard back into its original
position, next to the blades, and center the sliding
panel.
11. Align the scoring blade to the main blade .
13
Fig 25
Fig 26
MJ12
MJ12

T align coring blade:
o s
Loosen the clmpig screw (A). Late l adjustment i a nra s
made vi adjusting scrw (B). the eight setting is m de
aeh a
viasettig s rew (C.rtighten the cla pin screw (A . nc ) emg)
A just the co i g blade aterally so it s n line with the d s rnl i i
main sa -bla e.w d
eplce th ma n belt R a e i
is onnect the saw fr the er source!
D c om pow
1. Move he blde t lt to0˚ (Blad 90˚ o table) on the
ta i et
control anel and raise the blad as far a i wll go.
p e s t i
R place and adjust he riving knives
e t 2 Move he slidin pan l a l th way t the leftand
. t g e l e o
removetwo M6 12pan head scrws to expoe t e
x e s h
iternal blade guard that covers th bl des and
n e a
riving nife
k.
Disconnect the saw from the power s c !
our e 3 Remove the blade guard fro the rivi g k ife t
.m n n o
expos the mo nting assembly.
eu
. Mo e t e blade ilt to 0˚ (Blade 90˚ t tab e) on the
1 v ht o l
control panel and rais the blade as far as it will g .e o4 Remove the main b ade.. l
2. Mo e t e s iding panel all the way o the right and v h l t5 Remove 3 M8x18 Alen screw and remove the chip . l
remove tw M6x12 panheadscre s to expose th o w e house.
internal blade gua d thatcovrs the blades and
r e
riving knife. Note To emov lower -M8x8 A len crews, the r e 2 1l s
main blade angle s stem tilt to 30˚, to remove the y
3. Remove th blde g ard from the riving knife o e a u tupper 1-M8x18 Aln screw , t e main blade angle
le h
epose the mountingassemb y.
x l sstem tilt to 0˚y .
4. Remove th center bolt in the mouning assembly
e t 6 Remove the 4 Allen scre s on t e to and bo t m
. w h p t o
to remoe the mounting pla e.
v t of left anel, and remo e the lef panel.p v t
5. Remove th cuently installed riving knife and
err 7 Loo en motor mount 4-M8x40hex hea
.s a d
install the correc rivin knife.
t g srews(A) and loosen t e te sion bol(B). c hnt
6. Replace th m unting plat and threa in the e o e d 8 R move the V-bet.
.el
center b lt with ut completely tighte ing it.o o n
9 R place n w V- elt, ighten motr bolt an the
. e e b t o sd
te sion bol , close he le t panel, a d re-m unt
nt t f n o
Th riving knifes arved with d fferent lade size,
e i c ibblade nner guard, lade, blade gurd.
i b a
just p t the carv d l ne nder table.
u e iu
Th ceter cari ge bolt s mounted ina h rizon al e n r ai o t
slot, so the rivi g knife can mov far r nea the n e o r
min lade. a b
7. Posi ion t e rivng nife abou 3mm to 8mm away
thik t
from thenearest c rbide tooth on the main b ade. a l
ote r a quick ga ge, se he 3 m ex wren h NFou u t mh c
to find the orrect spacingbetween the blade and c
the rivi g knife.
n
8. Tig ten he center b lt to secure the riv ng knife in h toi
psitio .o n
9. Mo e the int rnal blade guard (frm step 4) bac to
v e o k
its orig nal posit on, and ove the slidng anel
i i m i p
back to center.
3-8mm
A
BC
14
Fig 27
Fig 28
Fig 29

2. Raise the main blade up as far as it will go.
3. Mark the center of the blade with a felt tip pen. This
will allow you to take your measurements from the
exact same place on the blade.
4. Move the sliding panel all the way to one end, and
using a precision ruler, measure the gap between
the edge of the panel and your mark on the blade as
shown in Fig 32.
Replace the scoring belt
Disconnect the saw from the power source!
1. Move the blade tilt to 0˚ (Blade 90˚ to table) on the
control panel and lower the blade as far as it will go.
2. Remove the 4 Allen screws on the top and bottom
5. Move the other end of the sliding panel in front of
of right panel, and remove the left panel.
the blade and measure the gap.
3. Push the tension pulley as far as it will go as arrow
If the gap is the same on both sides, then the sliding
show.
panel is already parallel with the main blade.
4. Remove the old belt and replace new belt.
If the gap on one side is different than the other, then
continue with step6.
5. Re-mount the right panel.
6. Move the end of the sliding panel that needs to be
adjusted in front of the blade.
7. Loosen the two hex head screws (C) and light tap
the sliding carrier support to adjust the gap.
Sliding Panel Parallel Adjustment
Disconnect the saw from the power source!
Now is the point in the assembly process to make the
sliding panel parallel with the main saw blade and
secure the sliding panel to the saw base.
Besides the tools included with the saw, this procedure 8. Repeat steps 7 until the gap between your mark on
requires you to have a precision ruler, a felt tip pen, and the blade and the edge of the sliding panel is even at
the assistance of another person. both ends.
9. Tighten the four hex head screws (C) and secure
To adjust the sliding panel parallel with the main supports in place
blade:
10. Now tighten the two star-type screws that secure
1. Set the blade to 0˚ on the control panel (90˚ with the the sliding panel to the base.
cast iron table).
A
B
C
Sliding
Table
Blade
Mitre
Slot
AB
15
Fig 30
Fig 31
Fig 32
Fig 33

Fig 37
3. Install the crosscut fence in the guide pin holes and
OPERATIONS lock it in place with the knurled nut.
Note First, drop the crosscut fence into the forward
guide pin hole, turn the "Z"lock plate to align the
fence, then tighten the knurled nut.
Your safety is important. To preventing work-piece kick-
back, slide the edge shoe into sliding panel when
needed.
The edge shoe can slide into the front or rear portion of
sliding panel.
Rip Cutting
The sliding panel saw has the capability of rip cutting 4. Set either flip stop to the desired width-of-cut.
full size panels. The sliding panel removes the burden
of sliding a large and heavy panel over a stationary 5. Load the workpiece onto the table saw.
table surface.
6. Mount the hold down arm onto the stud and lock the
work-piece in place.
7. Once all the necessary safety precautions have been
taken, perform the cutting operation.
Rip cutting using the traditional table saw
technique:
1. Slide the crosscut table out of the way.
2. Lock the sliding panel into a stationary position.
3. Position the rip fence to the desired width-of-cut.
This saw also has the capability of rip cutting smaller 4. Once all the necessary safety precautions have been
boards, using the machine as a traditional table saw. taken, load the workpiece onto the table saw and
Smaller, lighter boards are easier to slide across the perform the cutting operation.
stationary cast iron table surface to the right of the saw
blade.
Crosscutting
With the crosscut fence mounted in the forward
position, the sliding panel saw has the capability of
crosscutting full size panels.
Determine which cutting operation will be best suited
for the workpiece to be ripped. With the crosscut fence mounted in the rear position,
this machine also has the capability of crosscutting
To use the sliding table, read the instructions titled smaller panels.
“Rip cutting with the sliding panel.”
To use the machine as a traditional table saw, skip
ahead to “Rip cutting using the traditional table saw
technique.”
Rip cutting with the sliding panel:
1. Mount the crosscut table to the sliding panel.
2. Slide and secure the crosscut table to the end of the
sliding table opposite the sliding table handle.
16
Fig 36
Fig 34
Fig 35
Fig 36
Fig 38
Fig 39

This machine has the capability of crosscutting
workpieces while using the hold down w/mitre gauge.
5. Mount the hold down arm onto the stud and lock the
work-piece in place.
6. Once all the necessary safety precautions have been
taken, perform the cutting operation.
Lastly, this machine has the capability of crosscutting
workpieces while using the rip fence as a cut-off gauge. Crosscutting smaller panels:
1. Mount the crosscut table to the sliding panel.
2. Install the crosscut fence in the rear guide pin holes
and lock it in place.
Note First, drop the crosscut fence into the rear
guide pin hole, turn the "Z"lock plate to align the
fence, then tighten the knurled nut.
3. Set either flip stop to the desired width-of-cut.
Note If the workpiece extends to the left of the saw
blade more than 1200mm, then the crosscut fence
slide needs to be extended.
Determine which cutting operation will be best suited 4. Load the workpiece onto the table saw.
for the workpiece to be crosscut.
5. Mount the hold down arm onto the stud and lock the
If you will be crosscutting full size panels, then skip work-piece in place.
ahead to “Crosscutting full size panels.”
6. Once all the necessary safety precautions have been
If you will be crosscutting smaller panels, then skip taken, perform the cutting operation.
ahead to “Crosscutting smaller panels.”
Crosscutting using the hold down:
If you will be crosscutting workpieces using the hold
down, then skip ahead to “Crosscutting using the 1. Mount the hold down onto the sliding panel.
hold down w/mitre gauge.”
2. Load the workpiece onto the table saw. Secure it
using clamp.
If you will be crosscutting workpieces using the rip
fence as a cut-off gauge, then skip ahead to
3. Once all the necessary safety precautions have been
“Crosscutting using the rip fence as a cut-off gauge.”
taken, perform the cutting operation.
Crosscutting using the rip fence as a cut-off gauge:
Crosscutting full size panels:
1. Mount the crosscut table to the sliding panel.
1. Mount the crosscut table to the sliding panel.
2. Install the crosscut fence in the rear guide pin holes
2. Install the crosscut fence in the forward guide pin
and lock it in place.
holes and lock it in place.
Note First, drop the crosscut fence into the rear
Note First, drop the crosscut fence into the forward
guide pin hole, turn the "Z"lock plate to align the
guide pin hole, turn the "Z"lock plate to align the
fence, then tighten the knurled nut.
fence, then tighten the knurled nut.
3. Position the rip fence to the desired width-of-cut.
3. Set either flip stop to the desired width-of-cut.
4. Load the workpiece onto the table saw.
Note If the workpiece extends to the left of the saw
blade more than 1200mm, then the crosscut fence 5. Mount the hold down arm onto the stud and lock the
slide needs to be extended. work-piece in place.
6. Once all the necessary safety precautions have been
4. Load the workpiece onto the table saw. taken, perform the cutting operation.
17
Fig 42
Fig 40
Fig 41

Miter Cutting
Note If the workpiece extends to the left of the saw
The cross cut table built two scales for forward and rear blade more than 1200mm, then the crosscut fence
mount fence to perform mitre cut. slide needs to be extended.
4. Load the workpiece onto the table saw.
5. Mount the hold down arm onto the stud and lock the
work-piece in place.
6. Once all the necessary safety precautions have
been taken, perform the cutting operation.
To perform a miter cut using the hold down w/mitre
gauge:
1. Mount the hold down onto sliding panel and fit a cut
fence.
Also the sliding panel built a scale for hold down to 2. Position the hold down w/mitre gauge at the
perform mitre cut. desired angle and use the ratchet lever to lock the
mitre gauge in position.
3. Load the workpiece onto the sliding panel. Secure
the workpiece with clamp.
4. Once all the necessary safety precautions have
been taken, perform the cutting operation.
Lastly, this machine has the capacity of mitre cutting
work-piece using the mitre gauge.
To perform a miter cut using the cross cut fence:
1. Mount the cross cut fence onto the cross cut table.
2. Position the cross cut fence at the desired angle
and use the ratchet lever to lock the cross cut fence
in position.
3.Position the flip stop according to the length of the
workpiece you want to cut off to the left of the blade.
18
Fig 44
Fig 41
Fig 46
Fig 45

MAINTENANCE ELECTRICAL
Main switch
Always disconnect power to the machine before This machine is equipped with a knee touch no-volt
performing maintenance. Failure to do this may release main switch and a limit switch.
result in serious personal injury.
The main switch is equipped a large size touch panel,
during performance cutting work, any part of man body
Cleaning touched the switch panel, it can bring the saw stop.
Cleaning the sliding panel saw is relatively easy.
Vacuum excess wood chips and sawdust, and wipe off
the remaining dust with a dry cloth. If any resin has built
up, use a resin dissolving cleaner to remove it. Treat all
cast iron and unpainted steel with a non-staining
lubricant after cleaning.
Once a week:
Clean sliding panel surface and grooves.
Clean the cast iron or steel plate saw table.
Clean the roller guide ways for the sliding table.
Clean the aluminum rip fence and sliding grooves.
Clean the rip fence bracket.
Once a month:
Vacuum inside the motor cabinet.
Miscellaneous Limit switch
Always be aware of the condition of your machine. The limit switch is mounted under the inner guard, if
Routinely check the condition of the following items and your make scoring blade or main blade replacement,
repair or replace as necessary: remove the inner guards, the limit switch keep “off”
position. Reduce the risk of unintentional starting.
Loose mounting bolts.
Worn switch.
Worn or damaged blade.
Worn or damaged blade guard.
V-Belts
To ensure optimum power transmission from the motor
to the blade and to the hydraulic pump, the V-belts must
be in good condition (free from cracks, fraying and
wear) and operate under proper tension. Check the V-
belts at least every 3 months; more often if the saw is
used daily.
Replace the belts, if needed.
Thermo cut-out
Bearings There is thermo cut-out inside the motor, this device
protect the motor from being damaged in high
The bearings are sealed and pre-lubricated and require temperature's condition. When the motor's temperature
no lubrication during their usable life. However, your is too high the fuse will shut off automatically, you
saw components will operate at their best if the bearing s h ou l d c h ec k t h e r e a s o n s t o c a us e th e h i g h
surfaces are kept cleanthis is especially important for temperature or be carried out by qualified specialists at
the trunnion bearings. once. The thermo cut-out will return to normal
automatically once the temperature low down.
19
Fig 47
Fig 48