Burton AIMLED070 Series User manual

AIM HI LED
Floor Stand, Wall & Ceiling Versions
Installation Instructions
5000705 A01 Installation Instructions

2
Introduction
Congratulations on your purchase of the AIM HI LED series light!
The AIM HI LED is designed to give the professional health care market superior
performance, reliability and value. The lights contain advanced optical and mechanical
solutions intended to offer you an optimal working environment for efficient and comfortable
procedures. Built in features of the AIM’s include intensity control, color correction, shadow
reduction, light distribution, spot appearance, maneuverability and focus. The AIM´s solid
and durable construction ensures trouble-free professional lighting and is supported by a
five (5) year service life and warranty.
Intended Use:
The AIM HI LED exam light is an easy to use medical lighting fixture that can be utilized in
a variety of spaces, including hospitals, doctor offices, and other healthcare environments
requiring examination lighting. This fixture shall not be used in healthcare environments
that are adjacent to residential dwellings. This fixture is also excluded for use in areas near
active HF SURGICAL EQUIPMENT and the RF shielded room of an ME SYSTEM for
magnetic resonance imaging, where the intensity of EM DISTURBANCES is high. This
product is not intended for use in operating and emergency rooms.
A removable and autoclavable handle (which also serves as bulb-focus control) accepts
pre-sterilized covers.
This manual contains guidance on how to install the AIM HI LED light(s).
Burton Medical is a leading manufacturer of medical lighting. The product lines encompass
lights for procedure and examinations. You are welcome to find out more on our web site at
www.burtonmedical.com.
Unpacking and Inspection
Carefully unpack the cartons and match the parts received with the parts list enclosed.
Before Reporting Shortages:
Be sure you have received the correct number of boxes, cartons, etc., as shown on the bill of
lading.
Check the entire shipment against the enclosed packing slip.
Items indicated in the column headed “Back Order” are not included in the shipment and will
follow later.
Be sure that nothing has been removed from the cartons before they are checked by the
individual in charge.
Empty all boxes completely, open all inside containers, and examine all packing material to
ensure small articles are not overlooked.
If a Shortage or Damage Occurs:
1. You, the receiver, not Burton Medical, is responsible for filing any claims with the
delivering carrier within five (5) days after receipt of the shipment.
2. If damage or shortage occurs in transit, the delivering carrier is required by law to make
notation of a shortage or damage. This notation is to be made on the bill of lading.
3. If, in your opinion, there may be concealed damage, an agent from the delivering
carrier is obligated to make an inspection after the goods are unpacked.
4. Do not destroy packing material until after the agent has made out his report.
5. All claims must be made to the carrier, not Burton Medical.
6. Written authorization must be obtained from Burton Medical before merchandise can be
returned.

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Table of Contents
1.0 Tools List .............................................................................................. 4
2.0 Parts List............................................................................................... 4
2.1 Floor Model ..................................................................................... 4
2.2 Wall Model ...................................................................................... 5
2.3 Single Ceiling Model........................................................................ 5
2.4 Double Ceiling Model ...................................................................... 5
3.0 Safety Instructions................................................................................. 6
3.1 Symbols .......................................................................................... 6
3.2 Safety Precautions........................................................................... . 6
4.0 Floor Stand Model ................................................................................ 7
4.1 Base Post Assembly................................................................... ..... 7
4.2 Handle Assembly.............................................................................12
4.3 Spring Arm Assembly..................................................................... 14
4.3.1 Elbow Cover Removal Instructions ........................................ 15
5.0 Wall Mount Model ............................................................................... 17
5.1 Mounting Height ........................................................................... 17
5.2 Ranges of Motion ....................................................................... ..17
5.3 Installation (Wall Support and Anchorage)..................................... 18
5.4 Connecting Power.......................................................................... 20
5.4.1 Wall Switch Wiring................................................................. 20
5.4.2 Wall Mount Wiring ................................................................. 21
6.0 Ceiling Mount Models............................................................................ 22
6.1 Mounting Height........................................................................... ... 22
6.2 Support and Anchorage................................................................. 22
6.3 Cutting the Down Tube................................................................. .. 23
6.4 Ranges of Motion.............................................................................23
6.5 Ceiling Installation (AIM HI LED Single or Double Ceiling Model)......24
6.6 Installing the Junction Box............................................................. 25
6.7 Installing the Ceiling Casting............................................................25
6.8 Installing the Down Tube..................................................................25
6.9 Connecting Power ......................................................................... 27
6.9.1 Wall Switch Wiring.................................................................. 28
6.9.2 Ceiling Mount Wiring .............................................................. 29
6.10 Ceiling Bell Housing Assembly .................................................... 30
7.0 Extension/Spring Arm - Wall and Ceiling Assembly.................................30
8.0 Mounting the Light Head to the Spring Arm........................................ ... 34
9.0 Cleaning ............................................................................................... 35
9.1 Normal Cleaning............................................................................. 35
9.2 Extensive Cleaning......................................................................... 35
10.0 Equipment Anchorage Diagrams ........................................................ 36
11.0 AIM HI LED Single/Double/Wall Mount Wiring Diagram......................... 40
12.0 Warranty Information........................................................................... 41
13.0 Equipment Maintenance Log............................................................... 42
Burton Medical Information ......................................................................... 44

4
1.0 Tools List
There will be various tools needed throughout the assembly of the Burton Medical
floor, wall & ceiling versions. The tools needed are as follows:
• 2.5mm Allen Key (floor model only, supplied)
• 3mm Allen Key (floor model only, supplied)
• 4mm Allen key (supplied)
• 5mm Allen key (supplied)
• 6mm Allen Key (floor model only, supplied)
• 3/16 Allen key (ceiling mount only, supplied)
• 3/32 Allen key (ceiling mount only, supplied)
• Needle Nose Pliers
• # 2 Phillips Screwdriver
• Medium strength thread locker (Loctite or similar)
NOTE: Retain ALL Allen keys for future maintenance.
The following models are
covered in this manual: 100VAC- 240VAC 50/60Hz
AIMLED070 series
ALED070SC LT, SC, ALED070, BURTON
ALED070DC LT, DBL CEIL, ALED070, 100-240V, BURTON
ALED070W LT, WALL MNT, ALED070, BURTON
ALED070FL00 LIGHT, FL, ALED070, NEMA 5-15P
ALED070FL01 LIGHT, FL, ALED070, CEE 7/7
ALED070FL02 LIGHT, FL, ALED070, AS/NZS 3112
ALED070FL03 LIGHT, FL, ALED070, BS1363
AIMLED100 series
ALED100SC LT, SC, ALED100, BURTON
ALED100DC LT, DBL CEIL, ALED100, 100-240V, BURTON
ALED100W LT, WALL MNT, ALED100, BURTON
ALED100FL00 LIGHT, FL, ALED100, NEMA 5-15P
ALED100FL01 LIGHT, FL, ALED100, CEE 7/7
ALED100FL02 LIGHT, FL, ALED100, AS/NZS 3112
ALED100FL03 LIGHT, FL, ALED100, BS1363

5
3.0 Safety Instructions
NOTE: assembly of this product must be carried out by a trained service technician. At
some points of assembly you may require the assistance of an additional person.
• Read these assembly instructions carefully before assembling the AIM HI LED light.
It will protect you and others from potential injuries that may occur.
• Make sure to follow these instructions when assembling. DO NOT modify or omit
any parts on the Burton Medical AIM HI LED light before, during, or after assembly.
• If problems are encountered when assembling, contact Burton Medical technical
support. The contact information can be found at the end of this manual.
• To avoid an electric shock, make sure the AIM HI LED light is not connected to a
main power when assembling.
• These assembly instructions only apply to the products listed here and should not
be used for any other products.
3.1 Symbols
In these assembly instructions and on the device, important points have been marked
with symbols. The symbols have the following meanings:
ELECTRIC SHOCK
Electric shock warning symbol. Non-compliance with this symbol may result in
injuries due to electric shock.
3.2 Safety Precautions
CAUTION
Failure to properly follow installation and preventive maintenance instructions may
result in mechanical and/or electrical failure.
WARNING
Before undertaking any work, ensure that the main power is off and secured from
accidentally being switched on again.
NOTE
This light should only be installed by a trained service technician.
NOTE
It is the responsibility of the customer to make sure the supporting wall / ceiling and
the anchoring is safe, adequately strong, and in compliance with all applicable
building codes. (See Equipment Anchorage Diagrams.)
CAUTION
Non-compliance with caution notes may cause injuries or material damage.
WARNING
Disregarding this instruction can present the risk of serious or fatal injury.
NOTE
Provides usage tips and useful information.

6
2.2 Wall Model
Part Quantity
Extension/Spring Arm (with mounting hardware) 1
Wall Mount with cover 1
Light Head 1
2.3 Single Ceiling Model
2.4 Double Ceiling Model
If you are missing any items please contact customer service. See back of manual for contact
information.
Part Quantity
Extension/Spring Arm (with mounting hardware) 1
Ceiling Mount with cover 1
Light Head 1
Part Quantity
Extension/Spring Arm (with mounting hardware) 2
Ceiling Mount with cover 1
Light Head 2
2.0 Parts List
The Burton Medical lights come in multiple boxes and contain several pieces of hard
ware, and manuals. Ensure your boxes contain all items as listed below:
2.1 Floor Model
Part Quantity
Floor Base 1
Upright Post 1
Handle with hardware and casters 1
Spring Arm 1
Light Head 1

7
A
C
D
E
D
F
H
BB
I
Figure 1.
Part
#
Qty Description
A1Base Cover
B4Base Cover Screws
C1Electrical Switch Nut
D2M8 Attachment Bar Screw and Lock Washer
E1Post Attachment Bar
F1Ground Screw and Washers
G1Post/Upright (not shown below)
H1Push Button Switch
I1Green Indicator Light
4.0 Floor Stand Model
4.1 Base Post Assembly
Parts (Refer to Figure 1)
Assembly Instructions:
1. Using your finger release the fuse holder on the power outlet by pushing downward on
the tab and pulling outward. Place the fuse holder aside. See Figure 2.
2. Using a 3mm Allen Key, remove four (4) x M4 screws (B) from underside of base to
release the plastic cover. Place screws aside for reassembly. Refer to Figure 1.
Fuse Holder
Figure 2.

8
3. Remove the electrical switch nut (C) by unthreading it from the push button switch (H).
Place it aside. Refer to Figure 1.
4. Carefully pull the bottom of the plastic cover over the power outlet. Lift the base cover up
around 6” (A). Then disconnect red and black wires form green indicator light (I) attached
to internal connectors, refer to Figure 3A. To release wire lift corresponding orange tab
from each connector, refer to Figure 3B.
5. Take the non-flared end of the post base and slide it through the post opening of the
base cover. This can be seen in Figure 4.
6. Using the 2.5mm Allen key, remove the M3 screw on the post. It is located approximately
half way up the post. Refer to Figure 4, 5.
7. Slide the cover towards the flared end of the post as far as possible. Then re-install the
M3 screw into the post. This is to hold the cover up while other work is done. Refer to
Figure 5.
Figure 3A. Figure 3B.
Figure 4
M3 screw location
Figure 5: M3 post screw.

9
Figure 7: Top of the post.
10. On the base, remove two (2) M8 screws, washers (D), and attachment bar (E) using
the 6mm Allen key. Place hardware aside for reassembly. Refer to Figure 8.
8. Using needle nose pliers, pull the connector and approximately one inch of cable through
the oval hole at the bottom of the post. Refer to Figure 6.
9. Pull the cable through the opening at the top of the post, until connector is visible. Refer
to Figure 7.
Figure 6: Bottom of the post.
Figure 8: M8 screws and attachment bar.
D
E
D

10
Figure 9B: Post attachment bar.
13. Secure the attachment bar using the two (2) M8 washers and two (2) M8 screws.
Tighten the screws using the 6mm Allen key.
14. Ensure that the attachment bar has fully clamped the post and there is no movement of
the post.
15. Remove the ground screw and washers (F) using the 3mm Allen key.
Refer to Figure 10.
Figure 10:
Ground screw.
11. Position the post so that the arch is located at the back of the base, refer to Figure 9A.
Insert the post into the hole in the base. Slide the attachment bar through the square
slots in the post. When inserting the post, make sure the wires (A) are facing the front
of the base and NOT towards the power supply.
12. Align the holes of the attachment bar with the holes on the base (B). Refer to Figure
9B.
WARNING: When performing Step 12 to 14, make sure the attachment
bar is in proper position in the post, and that it is secure to the base.
Failure to do so may cause injury.
Figure 9A: Post orientation.
FRONT
POST
ARCH
POWER
SUPPLY A
FRONT
BB
F