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  9. Bush Hog AIR TUNNEL FINISHING MOWER ATH 900 User manual

Bush Hog AIR TUNNEL FINISHING MOWER ATH 900 User manual

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ASSEMBLY lOPERATION lMAINTENANCE
04/09 Rev. 1 $4.00 90789
AATTHH990000
AAiirr TTuunnnneell FFiinniisshhiinngg MMoowweerr
OOppeerraattoorr’’ss MMaannuuaall
BUSH HOG®
CONGRATULAT ONS!
You have invested in the best implement of its type on the market today.
The care you give your Bush Hog implement will greatly determine your satisfaction with its
performance and its service life. We urge a careful study of this manual to provide you with a
thorough understanding of your new implement before operating, as well as suggestions for
operation and maintenance.
f your manual should become lost or destroyed, Bush Hog will be glad to provide you with a
new copy. Order from Bush Hog, 2501 Griffin Ave., Selma, Alabama 36703. Most of our man-
uals can also be downloaded from our website at www.bushhog.com.
As an authorized Bush Hog dealer, we stock genuine Bush Hog parts which are manufactured
with the same precision and skill as our original equipment. Our trained service personnel are
well informed on methods required to service Bush Hog equipment,
and are ready and able to help you.
Should you require additional information or assistance, please contact us.
YOUR AUTHOR ZED
BUSH HOG DEALER
BECAUSE BUSH HOG MA NTA NS AN ONGO NG
PROGRAM OF PRODUCT MPROVEMENT, WE
RESERVE THE R GHT TO MAKE MPROVEMENTS N
DES GN OR CHANGES N SPEC F CAT ONS W TH-
OUT NCURR NG ANY OBL GAT ON TO NSTALL
THEM ON UN TS PREV OUSLY SOLD.
BECAUSE OF THE POSS B L TY THAT SOME
PHOTOGRAPHS N TH S MANUAL WERE TAKEN OF
PROTOTYPE MODELS, PRODUCT ON MODELS MAY
VARY N SOME DETA L. N ADD T ON, SOME
PHOTOGRAPHS MAY SHOW SH ELDS REMOVED
FOR PURPOSES OF CLAR TY. NEVER OPERATE
TH S MPLEMENT W THOUT ALL SH ELDS N PLACE.
ATH 900 FINISHING MOWER
Operator’s Manual
TABLE OF CONTENTS
SECTION/PARA PAGE
Warranty . . . . . . . . . . . . . . . . . . . . . . . . . .2
Dealer Preparation Check List . . . . . . . . .3
Safety Precautions . . . . . . . . . . . . . . . . . .4
Federal Laws and Regulations . . . . . . . . .5
NTRODUCT ON AND DESCR PT ON . .6
1-1 ntroduction . . . . . . . . . . . . . . . . . . . . .6
1-2 Description . . . . . . . . . . . . . . . . . . . . .6
PREPARAT ON FOR USE . . . . . . . . . . . .7
2-1 Attaching to Tractor . . . . . . . . . . . . . . .7
OPERAT NG NSTRUCT ONS . . . . . . . . .9
3-1 General Safety . . . . . . . . . . . . . . . . . .9
3-2 Cutting Height Adjustment . . . . . . . . . .9
3-3 Operation . . . . . . . . . . . . . . . . . . . . . . .9
3-4 Transporting . . . . . . . . . . . . . . . . . . . . .9
SECTION/PARA PAGE
V MA NTENANCE . . . . . . . . . . . . . . . . . . . .10
4-1 Maintenance Check List . . . . . . . . . .10
4-2 Lubrication . . . . . . . . . . . . . . . . . . . . .10
4-3 Belt Adjustment . . . . . . . . . . . . . . . . .11
4-4 Belt Replacement . . . . . . . . . . . . . . .11
4-5 Blade Replacement . . . . . . . . . . . . . .12
4-6 Troubleshooting . . . . . . . . . . . . . . . . .12
V DEALER ASSEMBLY . . . . . . . . . . . . . . .13
5-1 Base Unit Assembly . . . . . . . . . . . . . .13
Safety Decals . . . . . . . . . . . . . . . . . . . . . .15
Torque Specifications . . . . . . . . . . . . . . .16
RETAIL CUSTOMER’S RESPONSIBILITY
UNDER THE BUSH HOG WARRANTY
It is the Retail Customer and/or Operator’s responsibility to read the Operator’s
Manual, to operate, lubricate, maintain and store the product in accordance with all
instructions and safety procedures. Failure of the operator to read the Operator’s
Manual is a misuse of this equipment.
It is the Retail Customer and/or Operator’s responsibility to inspect the product and to
have any part(s) repaired or replaced when continued operation would cause damage
or excessive wear to other parts or cause a safety hazard.
It is the Retail Customer’s responsibility to deliver the product to the authorized Bush
Hog Dealer, from whom he purchased it, for service or replacement of defective parts
which are covered by warranty. Repairs to be submitted for warranty consideration
must be made within forty-five (45) days of failure.
It is the Retail Customer’s responsibility for any cost incurred by the Dealer for travel-
ing to or hauling of the product for the purpose of performing a warranty obligation or
inspection.
1
L M TED WARRANTY
OOOOOOOOOOOOOOOOOOOOOOOOOOOOOOO
Bush Hog warrants to the original purchaser of any new Bush Hog equipment, purchased from an
authorized Bush Hog dealer, that the equipment be free from defects in material and workmanship for a period
of one (1) year for non-commercial, state and municipalities’ use and ninety (90) days for commercial use from
date of retail sale. Model ATH 900 gearboxes are covered by a five (5) year limited warranty period. The oblig-
ation of Bush Hog to the purchaser under this warranty is limited to the repair or replacement of defective
parts.
Replacement or repair parts installed in the equipment covered by this limited warranty are warranted
for ninety (90) days from the date of purchase of such part or to the expiration of the applicable new equip-
ment warranty period, whichever occurs later. Warranted parts shall be provided at no cost to the user at an
authorized Bush Hog dealer during regular working hours. Bush Hog reserves the right to inspect any equip-
ment or parts which are claimed to have been defective in material or workmanship.
DISCLAIMER OF IMPLIED WARRANTIES & CONSEQUENTIAL DAMAGES
Bush Hog’s obligation under this limited warranty, to the extent allowed by law, is in lieu of all war-
ranties, implied or expressed, INCLUDING IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS
FOR A PARTICULAR PURPOSE and any liability for incidental and consequential damages with respect to
the sale or use of the items warranted. Such incidental and consequential damages shall include but not be
limited to: transportation charges other than normal freight charges; cost of installation other than cost
approved by Bush Hog; duty; taxes; charges for normal service or adjustment; loss of crops or any other loss
of income; rental of substitute equipment, expenses due to loss, damage, detention or delay in the delivery of
equipment or parts resulting from acts beyond the control of Bush Hog.
THIS LIMITED WARRANTY SHALL NOT APPLY:
1. To vendor items which carry their own warranties, such as engines, tires, and tubes.
2. f the unit has been subjected to misapplication, abuse, misuse, negligence, fire or other accident.
3. f parts not made or supplied by Bush Hog have been used in connection with the unit, if, in the sole judge-
ment of Bush Hog such use affects its performance, stability or reliability.
4. f the unit has been altered or repaired outside of an authorized Bush Hog dealership in a manner
which, in the sole judgement of Bush Hog, affects its performance, stability or reliability.
5. To normal maintenance service and normal replacement items such as gearbox lubricant, hydraulic fluid,
worn blades, or to normal deterioration of such things as belts and exterior finish due to use or
exposure.
6. To expendable or wear items such as teeth, chains, sprockets, belts, springs and any other items that in the
company’s sole judgement is a wear item.
NO EMPLOYEE OR REPRESENTAT VE OF BUSH HOG S AUTHOR ZED TO CHANGE TH S L M TED
WARRANTY N ANY WAY OR GRANT ANY OTHER WARRANTY UNLESS SUCH CHANGE S MADE N
WR T NG AND S GNED BY BUSH HOG’S SERV CE MANAGER, 2501 GR FF N AVE., SELMA, ALABAMA
36703.
OOOOOOOOOOOOOOOOOOOOOOOOOOOOOOO
Record the model number, serial number and date
purchased. This information will be helpful to your
dealer if parts or service are required.
MAKE CERTA N THE WARRANTY NFORMAT ON
HAS BEEN F LED ONL NE W TH BUSH HOG
SELMA, ALABAMA
.
MODEL NUMBER
SER AL NUMBER
DATE OF RETA L SALE
2
DEALER PREPARATION CHEC LIST
ATH 900 FINISHING MOWERS
BEFORE DEL VER NG MACH NE — The following check list should be completed.
Use the Operator’s Manual as a guide.
o1. Assembly completed.
o2. Gearboxes filled with oil.
o3. All fittings lubricated.
o4. All shields in place and in good condition.
o5. All fasteners torqued to specifications given in Torque Chart
r6. All decals in place and readable. (See decal page.)
o7. Overall condition good (i.e. paint, welds)
o8. Operators manual has been delivered to owner and he has been instructed
on the safe and proper use of the cutter.
o9. Warranty information has been filed online with Bush Hog.
Dealer’s
Signature
TH S CHECKL ST TO REMA N N OWNER’S MANUAL
t is the responsibility of the dealer to complete the procedures listed
above before delivery of this implement to the customer.
3
IMPORTANT SAFETY PRECAUTIONS
This symbol is used to call attention to safety
precautions that should be followed by the
operator to avoid accidents. When you see this
symbol, carefully read the message that fol-
lows and heed its advice. Failure to comply
with safety precautions could result in death or
serious bodily injury.
n addition to the design and configuration of equipment, hazard control and accident prevention are depen-
dent upon the awareness, concern, prudence and proper training of personnel in the operation, transport,
maintenance and storage of equipment. Lack of attention to safety can result in accident, personal injury,
reduction of efficiency and worst of all—loss of life. Watch for safety hazards and correct deficiencies
promptly. Use the following safety precautions as a general guide to safe operations when using this
machine. Additional safety precautions are used throughout this manual for specific operating and mainte-
nance procedures. Read this manual and review the safety precautions often until you know the limitations.
1. Read the Operator’s Manual. Failure to read the Operator’s Manual is considered a misuse of this
equipment.
2. Become familiar with all the machine’s controls and all the caution, warning and danger decals affixed
to the machine before attempting to start or operate.
3. Before starting or operating the machine, make a walk around inspection and check for obvious
defects such as loose mounting bolts and damaged components. Correct any deficiency before
starting.
4. Do not allow children to operate the cutter. Do not allow adults to operate it without proper instruction.
5. Do not carry passengers.
6. Keep the area of operation clear of all persons, particularly small children and pets. The operator
should cease mowing whenever anyone comes within the operating area.
7. Clear the work area of objects which might be picked up and thrown.
8. Use a piece of cardboard or wood rather than hands to search for hydraulic leaks. Escaping hydraulic
oil under pressure can penetrate skin. f fluid is injected into the skin, it must be surgically removed
within a few hours by a doctor familiar with this form of injury or gangrene may result.
9. Do not operate without all guards and shields in place and in good condition.
10. Lower implement to ground, stop tractor engine, apply parking brake, and allow blades to completely
stop before leaving the tractor.
11. Keep hands and feet away from blades.
12. This cutter is not to be operated along highways or in any area where people may be present unless
all sides of the unit are enclosed by permanent bands, safety chains or other factory approved safety
shields that are in good repair.
13. Wear personal protective equipment such as, but not limited to, protection for eyes, ears, feet, hands
and head when operating or repairing the equipment. Do not wear loose clothing or jewelry that may
catch on equipment moving parts.
14. When performing adjustments or maintenance on the cutter, first lower it to the ground or block it
securely at a workable height.
15. Never stand between tractor and cutter while tractor is being backed to the cutter hitch.
16. Reduce speed when transporting cutter to avoid bouncing and momentary loss of steering.
17. Use tractor flashing warning lights, day or night, when transporting cutter on road or highways unless
prohibited by law.
18. t is recommended that tractor be equipped with Rollover Protective System (ROPS) and seat belt be
used in all mowing operations.
4
IMPORTANT FEDERAL LAWS AND REGULATIONS* CONCERNING
EMPLOYERS, EMPLOYEES AND OPERATIONS.
*(This section is intended to explain in broad terms the concept and effect of the following federal laws and
regulations. t is not intended as a legal interpretation of the laws and should not be considered as such).
U.S. Public Law 91-596 (The Williams-Steiger Occupational and Health Act of 1970) OSHA
This Act Seeks:
“...to assure so far as possible every working man and woman in the nation safe and healthful working
conditions and to preserve our human resources...”
DUT ES
Sec. 5 (a) Each employer—
(1) shall furnish to each of his employees employment and a place of employment
which are free from recognized hazards that are causing or are likely to cause
death or serious physical harm to his employees;
(2) shall comply with occupational safety and health standards promulgated under
this Act.
(b) Each employee shall comply with occupational safety and health standards
and all rules, regulations and orders issued pursuant to this Act which are
applicable to his own actions and conduct.
OSHA Regulations
Current OSHA regulations state in part: “At the time of initial assignment and at least annually thereafter, the
employer shall instruct every employee in the safe operation and servicing of all equipment with which the
employee is, or will be involved.” These will include (but are not limited to) instructions to:
Keep all guards in place when the machine is in operation;
Permit no riders on equipment;
Stop engine, disconnect the power source, and wait for all machine movement to stop before
servicing, adjusting, cleaning or unclogging the equipment, except where the machine must be
running to be properly serviced or maintained, in which case the employer shall instruct employees
as to all steps and procedures which are necessary to safely service or maintain the equipment.
Make sure everyone is clear of machinery before starting the engine, engaging power, or operating
the machine.
Child Labor Under 16 Years Old
Some regulations specify that no one under the age of 16 may operate power machinery. t is your
responsibility to know what these regulations are in your own area or situation. (Refer to U.S. Dept. of
Labor, Employment Standard Administration, Wage & Home Division, Child Labor Bulletin #102.)
EMPLOYEE TRACTOR OPERATING INSTRUCTIONS:
1. Securely fasten your seat belt if the tractor has a
ROPS.
2. Where possible, avoid operating the tractor near
ditches, embankments, and holes.
3. Reduce speed when turning, crossing slopes, and
on rough, slick, or muddy surfaces.
4. Stay off slopes too steep for safe operation.
5. Watch where you are going, especially at row
ends, on roads, and around trees.
6. Do not permit others to ride.
7. Operate the tractor smoothly - no jerky turns,
starts, or stops.
8. Hitch only to the drawbar and hitch points recom-
mended by tractor manufacturers.
9. When tractor is stopped, set brakes securely and
use park lock if available.
5
6
Figure 1
1-1 INTRODUCTION
We are pleased to have you as a Bush Hog cus-
tomer. Your Air Turf Hog Series Rotary Cutter has
been carefully designed to give maximum service
with minimum down time.This manual is provided to
give you the necessary operating and maintenance
instructions for keeping your rotary cutter in top
operating condition. Please read this manual thor-
oughly. Understand what each control is for and how
to use it. Observe all safety precautions decaled on
the machine and noted throughout the manual for
safe operation of implement. f any assistance or
additional information is needed, contact your autho-
rized Bush Hog dealer.
1-2 DESCRIPTION
The ATH 900 cutter (Figure 1-1) is intended for cut-
ting lawns, golf courses, or any maintained area
where a clean, uniform finish is desired. Three paral-
lel uplift blades form a suction during operation to lift
the grass before cutting it. The four caster wheel
arrangement, along with the floating lift linkage and
an optional front mounted roller, all work together to
give an even cut and minimize scalping.
Power from the tractor is transmitted through a trian-
gular, telescoping driveline to the 90 degree gear-
box. t is then passed to the spindle housings and
blades by a single, C-section, Kevlar reinforced belt.
Drivetrain protection is provided by belt slippage.
Table 1-1 ATH900 Specifications
Cutting Width (in.) 90
Cutting Height (in.) 1 to 6
Horsepower Range 35-65
Blade Tip Speed (fpm) 15,621
Weight (lbs.) 1,164
SECTION I
INTRODUCTION AND DESCRIPTION
NOTE
All references made to right, left, top,
bottom, front or rear are as viewed
facing the direction of travel with
implement properly attached to trac-
tor.
2-1 ATTACHING TO TRACTOR
A. Attach to tractor Cat. three point hitch as
described in tractor operator’s manual.
SECTION II
PREPARATION FOR USE
B. Raise and lower cutter to determine position
with shortest distance between the tractor PTO shaft
and gearbox input shaft. Shut down tractor leaving
cutter in position of shortest distance. SECURELY
BLOCK CUTTER N POS T ON.
C. Pull driveline apart. Attach outer (female) sec-
tion to tractor PTO shaft. Pull on driveline section to
be sure yoke locks into place.
D. Hold driveline sections parallel to each other to
determine if too long. Each section should end
approximately 3 inches (76mm) short of reaching
universal joint shield on opposite section. f too long,
measure 3 inches (76mm) back from universal joint
shield and mark opposite section. (Figure 2-1). Do
this for both sections.
E. Raise and lower cutter to determine position
with greatest distance between PTO shaft and gear-
box input shaft. Shut down tractor leaving cutter in
position of greatest distance. SECURELYBLOCK
CUTTER N POS T ON.
F. Hold down driveline sections parallel to each
other and check for minimum 6 inches (152mm)
overlap. (Figure 2-2) f driveline has been marked for
cutting, overlap will be the distance between two
marks. f driveline has less than minimum overlap,
DO NOT USE. Contact authorized Bush Hog dealer.
WARNING
NEVER STAND BETWEEN TRACTOR
AND CUTTER WHILE TRACTOR IS
BEING BAC ED TO HITCH.
WARNING
ADDITIONAL TRACTOR FRONT
BALLAST MAY BE NEEDED FOR
STABLE OPERATION AND TRANSPORT
OF CUTTER. SEE TRACTOR OPERA-
TOR’S MANUAL FOR RECOMMENDED
WEIGHTS. IT IS RECOMMENDED THAT
TRACTOR BE EQUIPPED WITH
ROLLOVER PROTECTIVE SYSTEM
(ROPS) AND SEAT BELTS.
NOTE
Due to the many variations in trac-
tor/implement hitch points and corre-
sponding differences in distances between
tractor PTO shafts and implement input
shafts, drivelines may need to be short-
ened as described in the following steps:
NOTE
f driveline is correct length, omit the fol-
lowing steps “G” through “J” and proceed
to step “K”.
Figure 2-1 Figure 2-2 Minimum
Overlap
7
G. Clamp end of driveline in a vice. Cut off shield
where marked. (Figure 2-3).
Figure 2-3
H. Using cut off section of shield as a guide, cut
shaft the same amount. (Figure 2-4)
. Repeat steps “G” and “H” to other driveline sec-
tion.
J. Deburr ends of driveline sections and clean
away all chips and filings. (Figure 2-5)
K. Apply multi-purpose grease to outside of male
driveline section. Assemble driveline and install on
tractor and cutter. Pull on each driveline section to
be sure yokes lock into place. Make certain driveline
shielding is in place and in good condition.
Figure 2-4
Figure 2-5
MA E CERTAIN DRIVELINE YO ES
ARE SECURELY FASTENED. FAILURE
TO DO SO MAY RESULT IN SERIOUS
INJURY.
L. Raise cutter off ground and adjust lower lift
arms to level cutter right to left. Refer to tractor oper-
ator’s manual.
M. Lower cutter to work position. Adjust tractor
top link to position cutter top flex link as shown in
Figure 2-6. This allows cutter to “float” during opera-
tion. Also lower the tractor lift arms so that lower
links can also “float”.
N. Adjust tractor sway chains, stabilizer bar or
equivalent to prevent side sway.
Figure 2-6 Flex-Link
DANGER
8
Tractor
Top Link
Tractor
Lower Lift Arm
Lower Link