BVA Hydraulics H0500 User manual

MODELS: H0500, H0501, H0503, H0505, H0507, H0509 - 5 Ton Capacity
H1001, H1002, H1004, H1006, H1008, H1010, H1012, H1014 -10 Ton Capacity
H1501, H1502, H1504, H1506, H1508,H1510, H1512, H1514 -15 Ton Capacity
H2501, H2502, H2504, H2506, H2508, H2510, H2512, H2514 -25 Ton Capacity
H3008 -30 Ton Capacity
Maximum Operating Pressure 10,000 PSI
H0500-M2_122017
Single Acting Cylinders
Instruction Manual
SFA Companies 10939 N. Pomona Ave. Kansas City, MO 64153
Tel: 888-332-6419 * Fax: 816-448-2142
This is the safety alert symbol. It is used to alert you to potential personal injury hazards.
Obey all safety messages that follow this symbol to avoid possible injury or death.
!

2
WARNING: NEVER use hydraulic cylinder as a support
device.
WARNING: Always check connections before using.
Alteration of these products is strictly prohibited. Use
only those adapters and attachments provided and
approved by the manufacturer.
WARNING: To reduce the risk of personal injury and/
or property damage, ensure that the rated working
pressure of each pressurized attachment be equal to or
greater than the rated working pressure developed by
the hydraulic pump.
BEFORE USE
1. Before using this product, read the owner's manual
completely and familiarize yourself thoroughly with the
product, its components and recognize the hazards
associated with its use.
2. Verify that the product and the application are compatible.
If in doubt, call BVA Hydraulics Technical Service (888)
332-6419.
3. Inspect before each use. Do not use if bent, broken, leaking
or damaged components are noted.
4.
Replace worn or damaged parts and assemblies with BVA
Hydraulics authorized replacement parts only. Lubricate as
instructed in Maintenance Section.
5. Ensure method of conrming load is accurate and working
properly. Have gauge or load cell accuracy veried by
qualied personnel on a yearly basis.
SAFETY AND GENERAL INFORMATION
Save these instructions. For your safety, read and understand
the information contained within. The owner and operator shall
have an understanding of this product and safe operating
procedures before attempting to use this product. Instructions
and safety information shall be conveyed in the operator’s
native language before use of this product is authorized. Make
certain that the operator thoroughly understands the inherent
dangers associated with the use and misuse of the product. If
any doubt exists as to the safe and proper use of this product
as outlined in this factory authorized manual, remove from
service immediately.
Inspect before each use. Do not use if leaking, broken, bent,
cracked or otherwise damaged parts are noted. If the cylinder
has been or suspected to have been subjected to a shock load
(a load dropped suddenly, unexpectedly upon it), discontinue
use until checked out by a BVA Hydraulics authorized service
center. Owners and operators of this equipment shall be aware
that the use and subsequent repair of this equipment may
require special training and knowledge. It is recommended that
an annual inspection be done by qualied personnel and that
any missing or damaged parts, decals, warning/safety labels or
signs be replaced with BVA Hydraulics authorized replacement
parts only. Any cylinder that appears to be damaged in any way,
is worn or operates abnormally shall be removed from service
immediately until such time as repairs can be made.
PRODUCT DESCRIPTION
BVA Hydraulics Single Acting Cylinder is designed for rated
capacity pushing, spreading and pressing jobs. A wide variety
of applications exist for this category of product. Special skill,
knowledge and training may be required for a specic task
and the product may not be suitable for all the jobs described
above. Unsuitable applications would include applications that
call for a device to move, level or support persons, animals,
hazardous materials, mobile homes/dwellings in general,
mirrors and/or plate glass, and/or to connect/secure hatches,
components, etc. between bulkheads. The user ultimately
must make the decision regarding suitability of the product
for any given task and therefore accept responsibility for that
decision. Immediately after lifting, loads must be supported
by appropriate mechanical means.
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!
Figure 1 - Model H0500 Components Figure 2 - Typical Cylinder Components
Saddle
Ram
Collar
Protective Cap
Cylinder
Female Coupler
3/8”-18 NPTF
Dust Cover
Dust Cover
Female Coupler
3/8”-18 NPTF
Base
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3
Failure to comply with the following warnings
may
result in personal injury as well as
property damage.
•
Study, understand, and follow all instructions
provided with and on this device before use.
• The user must be a qualied operator familiar
with the correct operation, maintenance, and use of
cylinders.
Wear protective gear when
operating hydraulic equipment.
This device is NOT suitable for use as support
device! As the load is lifted, use blocking and
cribbing to guard against a falling load.
Stay
clear of a lifted load before it is properly
supported
.
Never rely on hydraulic pressure to support a load.
Crush Hazard. Keep hands and feet
away from cylinder and workpiece
during operation.
•
Do not exceed rated capacity of the cylinder or
any equipment in the system. The cylinder is
designed for a max. pressure of 10,000 psi.
•
Do not connect a cylinder to a pump with higher
pressure rating.
• Do not subject cylinder to a shock loads, a load
dropped suddenly, causing the system pressure to
exceed rated pressure.
The system operating pressure must not exceed
the pressure rating of the lowest rated component
the system. Install a pressure gauge or other load
measuring instrument to monitor the operating pressure. Burst
hazard exists if hose, connection or any other component in
the system exceed its rated pressure.
Avoid damaging hydraulic hose. Do not allow
hose to kink, twist, curl, crush, cut or bend so
tightly that uid ow within the hose is blocked or
reduced. Periodically inspect the hose for wear.
Do not pull, position or move cylinder setup by
the hose. Use carrying handle or other means
of safe transport.
Do not handle pressurized hoses. Never attempt
to grasp a leaking pressurized hose. Ensure to
release the system pressure before disconnecting
hydraulic hose or connections.
Hydraulic uid can ignite and burn. Keep
hydraulic equipment away from ames and
heat.
Excessive heat will soften seals, resulting in
uid leaks. Heat also weakens hose materials.
Cylinder must be on a stable base which is able
to support the load while pushing or lifting. Use
shims, friction material or constrains to prevent
slippage of the base or load. Ensure cylinder is fully engaged
into/onto adapters, extension accessories.
Center load on cylinder. Distribute load evenly
across the entire saddle surface. Do not
o-center loads on a cylinder. The load can tip
or the cylinder can “kick out”.
Never try to disassemble a hydraulic cylinder,
refer repairs to qualied, authorized personal.
Contact BVA Hydraulics tech service for authorized
service center.
Do not subject hose to sharp objects or
heavy impact.
Hose material or seals must not come in
contact with corrosive materials such as
battery acid, creosote-impregnated objects
and wet paint. Never paint a coupler or hose.
•
No alteration shall be made to the cylinder.
•
Use only factory authorized fasteners,
accessories and hydraulic uid.
Heavy
INSTALLATION
NOTICE: Use an approved, high-grade pipe sealant to seal
all hydraulic connections.
1.
Remove the dust cover and rubber plug from coupler
.
2. Inspect all threads and ttings for signs of wear or damage,
and replace as needed. Clean all threads and ttings.
3. Connect hydraulic hose from hydraulic pump to the cylinder
coupler. Ensure that there are no uid leaks.
4. Install in-line pressure gauge.
5. Check for leaks in system and have repaired by qualied
personnel.
NOTICE: The use of cylinder attachments or extensions
reduces the cylinder capacity by at least 50% per attachment/
extension.
WARNING: Before operating the pump, tighten all
hose connections with proper tools. Do not overtighten.
Connections should only be tightened securely and leak-
free. Overtightening can cause premature thread failure
or high pressure ttings to burst.
WARNING: Before repairs are made, depressurize
cylinder.
Tips for hydraulic hoses & uid transmission lines:
• Avoid short runs of straight line tubing. Straight line runs
do not provide for expansion and contraction due to
pressure and/or temperature changes.
• Reduce stress in tube lines. Long tubing runs should be
supported by brackets or clips.
!
!
WARNING
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4
SPECIFICATIONS
Cylinder
Capacity
(tons)
Stroke
(in) Model
Cylinder
Eective
Area
(in²)
Internal
Pressure at
Capacity
(psi)
Oil
Capacity
(in³)
Weight
(Lbs)
Collapsed
Height
A
(in)
Extended
Height
B
(in)
Cylinder
Bore
C
(in)
Outside
Diameter
D
(in)
Plunger
Diameter
E
(in)
23.07 H0203* 0.76 5,263 2.28 2 5.39 8.46 1 1.31 0.87
5
0.63 H0500** 1.1 9,091 0.69 1.85 1.63 2.26 1.18 L2.37xW1.59xH1.63 0.98
1 H0501 1 10,000 1 3.1 4.58 5.58 1.13 1.5 1
3.07 H0503 1 10,000 3.07 3.17 6.65 9.72 1.13 1.5 1
5.08 H0505 1 10,000 5.08 3.93 8.7 13.78 1.13 1.5 1
7.09 H0507 1 10,000 7.09 4.7 10.71 17.8 1.13 1.5 1
9 H0509 1 10,000 9.03 5.5 12.75 21.75 1.12 1.5 1
10
0.98 H1001 2.24 8,928 2.19 3.92 3.62 4.6 1.69 2.26 1.49
2.01 H1002 2.24 8,928 4.5 4.96 4.84 6.85 1.69 2.26 1.49
4.02 H1004 2.24 8,928 9 7.67 6.85 10.87 1.69 2.26 1.49
5.94 H1006 2.24 8,928 13.3 9.45 9.84 15.78 1.69 2.26 1.49
7.95 H1008 2.24 8,928 17.81 11.33 11.85 19.8 1.69 2.26 1.49
9.96 H1010 2.24 8,928 22.31 13.07 13.86 23.82 1.69 2.26 1.49
11.97 H1012 2.24 8,928 26.81 15.04 15.87 27.84 1.69 2.26 1.49
14.02 H1014 2.24 8,928 31.4 16.65 17.72 31.74 1.69 2.26 1.49
15
0.98 H1501 3.14 9,554 3.07 6.9 4.88 5.86 2 2.75 1.63
2.01 H1502 3.14 9,554 6.31 8.53 5.87 7.88 2 2.75 1.63
3.98 H1504 3.14 9,554 12.49 11.13 7.87 11.85 2 2.75 1.63
5.98 H1506 3.14 9,554 18.77 14.83 10.63 16.61 2 2.75 1.63
7.99 H1508 3.14 9,554 25.08 17.33 12.64 20.63 2 2.75 1.63
10 H1510 3.14 9,554 31.4 19.97 14.65 24.65 2 2.75 1.63
12.01 H1512 3.14 9,554 37.71 22.54 16.65 28.66 2 2.75 1.63
14.02 H1514 3.14 9,554 44.02 25.22 18.66 32.68 2 2.75 1.63
25
1.02 H2501 5.15 9,708 5.25 12.06 5.63 6.65 2.56 3.35 2.24
2.01 H2502 5.15 9,708 10.35 14 6.61 8.62 2.56 3.35 2.24
4.02 H2504 5.15 9,708 20.7 18.03 8.62 12.64 2.56 3.35 2.24
6.1 H2506 5.15 9,708 31.41 22.23 10.71 16.81 2.56 3.35 2.24
8.11 H2508 5.15 9,708 41.77 26.27 12.72 20.83 2.56 3.35 2.24
10.12 H2510 5.15 9,708 52.12 30.3 14.72 24.84 2.56 3.35 2.24
12.2 H2512 5.15 9,708 62.83 34.27 16.77 28.97 2.56 3.35 2.24
14.25 H2514 5.15 9,708 73.39 38.3 18.74 32.99 2.56 3.35 2.24
30 8.27 H3008 6.49 9,245 53.67 40.72 15.24 23.51 2.87 4 2.24

5
Cylinder
Capacity
(tons)
Stroke
(in) Model
Plunger
Diameter
E
(in)
Saddle
Diameter
F
(in)
Base to
Inlet Port
G
(in)
Collar
Thread
H
(in)
Collar
Thread
Length
L
(in)
Plunger
Internal
Thread
J
(in)
Plunger
Thread
Length
K
(in)
Base Mounting Hole
Bolt Circle
X
(in)
Thread
Y
(in)
Thread
Depth
Z
(in)
23.07 H0203* 0.87 1 0.46 1¼˝-16 0.54 - - -
5
0.63 H0500** 0.98 - 0.75 - - - - 1.1 - -
1 H0501 1 0.98 0.79 1½˝-16 1.1 ¾˝-16UNF 0.63 1 ¼˝-20UNC 0.55
3.07 H0503 1 0.98 0.79 1½˝-16 1.1 ¾˝-16UNF 0.63 1 ¼˝-20UNC 0.55
5.08 H0505 1 0.98 0.79 1½˝-16 1.1 ¾˝-16UNF 0.63 1 ¼˝-20UNC 0.55
7.09 H0507 1 0.98 0.79 1½˝-16 1.1 ¾˝-16UNF 0.63 1 ¼˝-20UNC 0.55
9 H0509 1 0.98 0.79 1½˝-16 1.1 ¾˝-16UNF 0.63 1 ¼˝-20UNC 0.55
10
0.98 H1001 1.49 - 0.77 2¼˝-14 1.18 10-24UNC 0.24 1.56 5/16˝-18UNC 0.55
2.01 H1002 1.49 1.38 0.77 2¼˝-14 1.18 1˝-8UNC 0.79 1.56 5/16˝-18UNC 0.55
4.02 H1004 1.49 1.38 0.77 2¼˝-14 1.18 1˝-8UNC 0.79 1.56 5/16˝-18UNC 0.55
5.94 H1006 1.49 1.38 0.77 2¼˝-14 1.18 1˝-8UNC 0.79 1.56 5/16˝-18UNC 0.55
7.95 H1008 1.49 1.38 0.77 2¼˝-14 1.18 1˝-8UNC 0.79 1.56 5/16˝-18UNC 0.55
9.96 H1010 1.49 1.38 0.77 2¼˝-14 1.18 1˝-8UNC 0.79 1.56 5/16˝-18UNC 0.55
11.97 H1012 1.49 1.38 0.77 2¼˝-14 1.18 1˝-8UNC 0.79 1.56 5/16˝-18UNC 0.55
14.02 H1014 1.49 1.38 0.77 2¼˝-14 1.18 1˝-8UNC 0.79 1.56 5/16˝-18UNC 0.55
15
0.98 H1501 1.63 1.5 0.77 2¾˝-16 1.18 1˝-8UNC 0.98 1.88 ⅜˝-16UNC 0.51
2.01 H1502 1.63 1.5 0.77 2¾˝-16 1.18 1˝-8UNC 0.98 1.88 ⅜˝-16UNC 0.51
3.98 H1504 1.63 1.5 0.77 2¾˝-16 1.18 1˝-8UNC 0.98 1.88 ⅜˝-16UNC 0.51
5.98 H1506 1.63 1.5 0.98 2¾˝-16 1.18 1˝-8UNC 0.98 1.88 ⅜˝-16UNC 0.51
7.99 H1508 1.63 1.5 0.98 2¾˝-16 1.18 1˝-8UNC 0.98 1.88 ⅜˝-16UNC 0.51
10 H1510 1.63 1.5 0.98 2¾˝-16 1.18 1˝-8UNC 0.98 1.88 ⅜˝-16UNC 0.51
12.01 H1512 1.63 1.5 0.98 2¾˝-16 1.18 1˝-8UNC 0.98 1.88 ⅜˝-16UNC 0.51
14.02 H1514 1.63 1.5 0.98 2¾˝-16 1.18 1˝-8UNC 0.98 1.88 ⅜˝-16UNC 0.51
25
1.02 H2501 2.24 1.97 0.98 3-5/16˝-12 1.93 1½˝-16 1.18 2.31 ½˝-13UNC 0.75
2.01 H2502 2.24 1.97 0.98 3-5/16˝-12 1.93 1½˝-16 1.18 2.31 ½˝-13UNC 0.75
4.02 H2504 2.24 1.97 0.98 3-5/16˝-12 1.93 1½˝-16 1.18 2.31 ½˝-13UNC 0.75
6.1 H2506 2.24 1.97 0.98 3-5/16˝-12 1.93 1½˝-16 1.18 2.31 ½˝-13UNC 0.75
8.11 H2508 2.24 1.97 0.98 3-5/16˝-12 1.93 1½˝-16 1.18 2.31 ½˝-13UNC 0.75
10.12 H2510 2.24 1.97 0.98 3-5/16˝-12 1.93 1½˝-16 1.18 2.31 ½˝-13UNC 0.75
12.2 H2512 2.24 1.97 0.98 3-5/16˝-12 1.93 1½˝-16 1.18 2.31 ½˝-13UNC 0.75
14.25 H2514 2.24 1.97 0.98 3-5/16˝-12 1.93 1½˝-16 1.18 2.31 ½˝-13UNC 0.75
30 8.27 H3008 2.24 1.97 1.97 3-5/16˝-12 1.93 1½˝-16 1.18 2.2 - -
SPECIFICATIONS

6
OPERATION
Operate the hydraulic pump to advance and retract the cylinder.
Do not continue pumping when cylinder is fully extended.
Internal pressure will build up and may damage the seal of
the cylinder.
WARNING: To help prevent material fatigue if the
cylinder is to be used in a continuous application, the
load should not exceed 85% of the rated capacity.
WARNING: Your cylinder, hose(s), couplings and pump
all must be rated for the same maximum operating
pressure, correctly connected and compatible with the
hydraulic uid used. An improperly matched system can
cause the system to fail.
WARNING: All personnel must be clear before lowering
load.
MAINTENANCE
1. Inspect hoses and connections daily. Replace damaged
components immediately with BVA Hydraulics Replacement
Parts only.
2. Tighten connections as needed. Use pipe thread sealing
compound when servicing connections.
3. Always use clean, approved hydraulic uid and change as
recommended or sooner if the uid becomes contaminated
(never exceed 400 hours). Follow pump manufacturers
instructions for changing and adding hydraulic uid. Use
only good quality hydraulic uid. We recommend Mobil
DTE13M or equivalent when using with hand pump or air
pump; BVA Hydraulics Oil (FJZ01) or equivalent when using
with electric pump. Never use brake uid, transmission uid,
turbine oil, motor oil, alcohol, glycerin etc. Use of other than
good quality hydraulic oil will void warranty and damage the
cylinder, pump, hose etc.
4.
Use an approved, high-grade pipe thread sealant to seal all
hydraulic connections. Teon tape can be used if only one layer
of tape is used and it is applied carefully (two threads back) to
prevent the tape from being introduced into hydraulic system.
A piece of tape could travel through the system and obstruct
the ow of uid and adversely aect function.
Figure 3- Illustration to bleed air from system
Lubrication & Cleaning
Keep cylinder clean at all times.
1. Any exposed threads (male or female) must be cleaned and
lubricated regularly, and protected from damage. Lubricate
with light machine oil.
2. If a cylinder or ram has been exposed to rain, snow,
sand, airborne abrasive, or any corrosive environment, it
must be cleaned, lubricated, and protected immediately
after exposure. Daily clean exposed ram with clean cloth
dampened with light machine oil. Protect exposed ram from
the elements at all times.
3. Keep the hydraulic system as free of dirt as possible. When
not in use, couplers must be sealed with dust covers. All
hose connections must be free of dirt and grime. Any
equipment attached to the cylinder must be kept clean.
Storage
Cylinders should be stored vertically with ram plunger fully
retracted in a dry, protected area, not exposed to corrosive
vapor, dust or other harmful elements. When a cylinder has
not been used for a period of 4 months, it should be connected
to a pump and fully extended and then retracted a minimum
of 5 times. This cycle will lubricate the cylinder wall, reducing
the possibility of corrosion and damage thereof.
How to remove faulty coupler:
If cylinder does not retract,
1. Secure load by other means.
2. Depressurize pump and hose.
3. Remove the cylinder from application.
4. Disconnect and replace with new coupler.
NOTICE: Do not attempt to grasp with pliers or wrench
without rst wrapping the jaws of such tool with rags or similar
padding.
How to bleed air from system:
1. Place pump at a higher elevation than the hose and cylinder
as shown in Figure 2.
2. Operate pump to fully extend and retract the cylinder 2 or 3
times. The objective is to force the air bubbles up hill and
back to the pump reservoir.
3. Follow pump instruction manual to bleed the air from pump
reservoir. On most pumps, air can escape by opening the
oil ller plug/screw.
!
!
!

7
TROUBLESHOOTING GUIDE
The following information is intended as an aid in determining if problem exists. Cylinders should be repaired only by authorized
BVA Service Center. For repair service, contact service center in your area.
Symptom Possible Causes Corrective Action
Erratic action
•
Air in system or pump cavitation.
• External leakage in cylinder.
• Cylinder sticking or binding.
• Vent the system (refer to gure 2).
• Contact service center.
• Contact service center.
Cylinder will not extend, or
respond to pressurized uid
•
Overload condition.
• Loose couplers.
• Faulty couplers.
• Improper valve position.
• Oil level in pump is low.
• Pump not operating.
• Air-locked pump.
• Remedy overload condition.
• Tighten couplers.
• Replace both female and male
couplers.
• Close release valve or change valve
position.
• Fill and bleed the system.
• Check pump’s operating instructions.
• Prime pump per pump operating
instructions.
Cylinder extend only partially
• Oil level in pump is low.
•
Overload condition.
• Cylinder is sticking or binding.
• Fill and bleed the system.
• Remedy overload condition.
• Contact service center.
Cylinder move slower than normal
• Loose connection or coupler.
•
Restricted hydraulic line or tting.
• Pump not working correctly.
• Cylinder seals leaking.
• Tighten connection or coupler.
• Clean and replace if damaged.
• Check pump’s operating instructions.
• Contact service center.
Cylinder responds to pressurized
uid, but system does not maintain
pressure
• Overload condition.
• Pump or valve malfunctioning.
• Cylinder seals leaking.
• Remedy overload condition.
• Check pump’s operating instructions.
• Contact service center.
Oil leaking from cylinder • Worn or damaged seals. • Contact service center.
Cylinder will not retract or retracts
slower than normal
• Improper valve position.
• Malfunctioning coupler, damaged
application.
• Pump reservoir overlled.
• Cylinder damage internally.
• Open release valve or change valve
position.
• Secure load by other means.
Depressurize pump and hoses,
remove application and replace
coupler.
• Secure load by other means.
Depressurize pump and hoses,
remove application, then drain uid to
proper level.
• Contact service center.
Poor performance • Oil level in pump is low.
• Air trapped in system.
• Ensure proper oil level.
• Vent the system (refer to gure 2).

8
MODEL: H0500
Single Acting Cylinder
Service Parts
SFA Companies 10939 N. Pomona Ave. Kansas City, MO 64153
Tel: 888-332-6419 * Fax: 816-448-2142
Not all components of the cylinder are replacement items, but are illustrated as a convenient reference of location and position
in the assembly sequence.
Item Part Number Description Qty.
1 N/A Base 1
2 N/A Ram 1
3 H23-6-2102-105 Upper Bearing 1
4 H05-3-0140-103 Return Spring Assy. 1
5 644-1-0040-103 Bolt 1
6 614-1-0040-109 Bolt 1
7 * Special Washer 1
8 * O-ring 1
9 * Back-up Ring 1
10 CH38F Female Coupler 1
11 CDC38 Dust Cover 1
(*) H23-3-9901-102 Repair Kit -
(*) - indicates items included in, and available only as part of Repair
Kit
N/A - part is not available as replacement
To ensure safe and reliable performance, replace worn or damaged parts with BVA Hydraulics Authorized Replacement Parts only.
3
2
5
4
9
8
1
7
6
10
11

9
Parts Illustration
MODELS: H0501, H0503, H0505, H0507, H0509
Single Acting Cylinders
Service Parts
SFA Companies 10939 N. Pomona Ave. Kansas City, MO 64153
Tel: 888-332-6419 * Fax: 816-448-2142
Not all components of the cylinder are replacement items, but are illustrated as a convenient reference of location and position
in the assembly sequence.
To ensure safe and reliable performance, replace worn or damaged parts with BVA Hydraulics Authorized Replacement Parts only.
15
9
10
2
11
12
14
13
1
5
6
4
3a
3
8
7

10
MODELS: H0501, H0503, H0505, H0507 & H0509
Single Acting Cylinders
Service Parts
SFA Companies 10939 N. Pomona Ave. Kansas City, MO 64153
Tel: 888-332-6419 * Fax: 816-448-2142
Parts List
Item Part Number for Model: Description Qty
H0501 H0503, H0505, H0507 & H0509
1 N/A Cylinder 1
2 N/A Ram 1
3 SD05 Saddle Assy 1
3a * O-ring 1
4 H05-6-2305-107 Protective Cap 1
5 H05-6-1804-100 Upper Bearing 1
6 * Dust Seal 1
7 * Bolt 1
8 * Special Washer 1
9 H05-4-0141-101
H05-4-0143-105 (H0503)
H05-4-0145-109 (H0505)
H05-4-0147-103 (H0507)
H05-4-0149-107 (H0509)
Return Spring Assy 1
10 H05-6-1204-106 Bearing 1
11 * Back-up Ring 1
12 * U-cup 1
13 CH38F Female Coupler 1
14 CDC38 Dust Cover 1
15 644-1-0060-200 Bolt 1
(*) H05-3-9902-102 H05-3-9901-100 Repair Kit -
(*) - indicates items included in, and available only as part of Repair Kit
N/A - part is not available as replacement

11
MODEL: H1001
Single Acting Cylinder
Service Parts
SFA Companies 10939 N. Pomona Ave. Kansas City, MO 64153
Tel: 888-332-6419 * Fax: 816-448-2142
Not all components of the cylinder are replacement items, but are illustrated as a convenient reference of location and position
in the assembly sequence.
Item Part Number Description Qty.
1 N/A Cylinder 1
2 N/A Ram 1
3 H10-6-2305-100 Protective Cap 1
4 644-1-0060-200 Bolt 1
5 H10-5-1804-208 Upper Bearing 1
6 * Dust Seal 1
7 * Bolt 1
8 * Special Washer 1
9 H10-4-0201-207 Return Spring Assy. 1
10 H10-5-1204-204 Bearing 1
11 * Back-up Ring 1
12 * U-cup 1
13 CH38F Female Coupler 1
14 CDC38 Dust Cover 1
(*) H10-3-9902-105 Repair Kit -
(*) - indicates items included in, and available only as part of Repair
Kit
N/A - part is not available as replacement
To ensure safe and reliable performance, replace worn or damaged parts with BVA Hydraulics Authorized Replacement Parts only.
2
4
9
10
11
12
1
8
7
13
14
6
5
3

12
MODELS: H1002, H1501, H1502
Single Acting Cylinders
Service Parts
SFA Companies 10939 N. Pomona Ave. Kansas City, MO 64153
Tel: 888-332-6419 * Fax: 816-448-2142
Not all components of the cylinder are replacement items, but are illustrated as a convenient reference of location and position
in the assembly sequence.
Item H1002 H1501 & H1502 Description Qty.
Part No.
1 N/A Cylinder 1
2 N/A Ram 1
3 SD10 SD15 Saddle 1
3a * O-Ring 1
4 H10-6-2305-100 H15-6-2305-105 Protective Cap 1
5 H10-5-1804-208 H15-5-1802-108 Upper Bearing 1
6 * Dust Seal 1
7 * Bolt 1
8 * Special Washer 1
9H10-4-0202-209
(for H1002)
H10-4-0201-207
(for H1501) Return Spring 1
H10-4-0202-209
(for H1502)
10 H10-5-1204-204 H15-5-1204-108 Bearing 1
11 * Back-Up Ring 1
12 * U-Cup 1
13 CH38F Female Coupler 1
14 CDC38 Dust Cap Assembly 1
* H10-3-9902-105 H15-3-9901-108 Repair Kit 1
(*) - indicates items included in, and available only as part of Repair Kit
N/A - part is not available as replacement
2
15
9
10
11
12
1
8
7
13
14
3
6
5
3.1
3.2
4
To ensure safe and reliable
performance, replace worn or
damaged parts with BVA Hydraulics
Authorized Replacement Parts only.

13
MODEL: H1004 & H1014
Single Acting Cylinders
Service Parts
SFA Companies 10939 N. Pomona Ave. Kansas City, MO 64153
Tel: 888-332-6419 * Fax: 816-448-2142
Not all components of the cylinder are replacement items, but are illustrated as a convenient reference of location and position
in the assembly sequence.
7
8
9
2
10
11
12
13
14
1
5
6
4
3
3a
7
8
Item Part No. Description Qty
H1004 H1014
1 N/A Cylinder 1
2 N/A Ram 1
3 SD10 Saddle Assy 1
3a * O-ring 1
4 H10-6-2305-100 Protective Cap 1
5 H10-5-1804-208 H10-5-1804-103 Upper Bearing 1
6 * Dust Seal 1
7 * Bolt 2
8 * Special Washer 2
9 H10-4-0204-102 H10-4-0214-102 Return Spring Assy 1
10 H10-5-1204-204 H10-5-1204-109 Bearing 1
11 * Back-up Ring 1
12 * U-cup 1
13 CH38F Female Coupler 1
14 CDC38 Dust Cap Assy 1
(*) H10-3-9902-105 H10-3-9901-103 Repair Kit -
(*) - indicates items included in, and available only as part of Repair Kit
N/A - part is not available as replacement
To ensure safe and reliable performance, replace worn or damaged parts with BVA Hydraulics Authorized Replacement Parts only.

14
MODELS: H1006, H1008, H1010 & H1012
Single Acting Cylinders
Service Parts
SFA Companies 10939 N. Pomona Ave. Kansas City, MO 64153
Tel: 888-332-6419 * Fax: 816-448-2142
Not all components of the cylinder are replacement items, but are illustrated as a convenient reference of location and position
in the assembly sequence.
5
3
4
6
7
12
11
14
10
9
2
13
13
1
10
9
15
16
8
Item Part Number Description Qty
1 N/A Cylinder 1
2 N/A Ram 1
3 SD10 Saddle 1
4 * O-ring 1
5 H10-6-2305-100 Protective Cap 1
6 H10-5-1804-103 Upper Bearing 1
7 * Dust Seal 1
8
H10-4-0206-106 Return Spring (for H1006)
1
H10-4-0208-100 Return Spring (for H1008)
H10-4-0210-107 Return Spring (for H1010)
H10-4-0212-101 Return Spring (for H1012)
9 * Bolt 2
10 * Special Washer 2
(*) - indicates items included in, and available only as part of Repair Kit
N/A - part is not available as replacement
Item Part Number Description Qty
11 * Back-up Ring 1
12 H10-5-1204-109 Bearing 1
13 H10-6-2100-102 Spring Anchor Block 2
14 * U-cup 1
15 CH38F Female Coupler 1
16 CDC38 Dust Cap Assy 1
(*) H10-3-9901-103 Repair Kit -
To ensure safe and reliable performance, replace worn or damaged parts with BVA Hydraulics Authorized Replacement Parts only.

15
MODEL: H1504, H1506, H1508, H1510, H1512 & H1514
Single Acting Cylinders
Service Parts
SFA Companies 10939 N. Pomona Ave. Kansas City, MO 64153
Tel: 888-332-6419 * Fax: 816-448-2142
Not all components of the cylinder are replacement items, but are illustrated as a convenient reference of location and position
in the assembly sequence.
Item Part Number Description Qty
1 N/A Cylinder 1
2 N/A Ram 1
3 SD15 Saddle 1
3a * O-Ring 1
4 H15-6-2305-105 Protective Cap 1
5 H15-5-1804-102 Upper Bearing 1
6 * Dust Seal 1
7 * Bolt 2
8 * Special Washer 2
9
H10-4-0204-102 Return Spring (for H1504)
1
H10-4-0206-106 Return Spring (for H1506)
H10-4-0208-100 Return Spring (for H1508)
H10-4-0210-107 Return Spring (for H1510)
H10-4-0212-101 Return Spring (for H1512)
H10-4-0214-102 Return Spring (for H1514)
4
3a
5
6
10
11
14
8
7
2
9a
9a
1
8
7
13
14
9b
3
9
To ensure safe and reliable performance, replace worn or
damaged parts with BVA Hydraulics Authorized Replacement
Parts only.
Item Part Number Description Qty
10 H15-5-1204-108 Bearing 1
11 * Back-Up Ring 1
12 * U-Cup 1
13 CH38F Female Coupler 1
14 CDC38 Dust Cap Assembly 1
* H15-3-9901-108 Repair Kit 1

16
2
15
9
10
11
12
8
7
13
1
14
5
6
4
3a
3
MODELS: H2501 & H2502
Single Acting Cylinders
Service Parts
SFA Companies 10939 N. Pomona Ave. Kansas City, MO 64153
Tel: 888-332-6419 * Fax: 816-448-2142
Not all components of the cylinder are replacement items, but are illustrated as a convenient reference of location and position
in the assembly sequence.
Item Part Number Description Qty
1 N/A Cylinder 1
2 N/A Ram 1
3 SD25 Saddle Assy 1
3a * O-ring 1
4 H25-6-2305-103 Protective Cap 1
5 H25-5-1804-100 Upper Bearing 1
6 * Dust Seal 1
7 * Bolt 1
8 * Special Washer 1
9H25-4-0201-109 (H2501)
H25-4-0202-101 (H2502) Return Spring Assy 1
10 H25-5-1204-102 Bearing 1
11 * Back-up Ring 1
12 * U-cup 1
13 CH38F Female Coupler 1
14 CDC38 Dust Cover 1
15 644-1-0060-200 Bolt 1
(*) H25-3-9905-104 (H2501) Repair Kit -
H25-3-9906-106 (H2502)
(*) - indicates items included in, and available only as part of Repair Kit
N/A - part is not available as replacement
To ensure safe and reliable performance, replace worn
or damaged parts with BVA Hydraulics Authorized
Replacement Parts only.

17
MODELS: H2504, H2506, H2508, H2510, H2512 & H2514
Single Acting Cylinders
Service Parts
SFA Companies 10939 N. Pomona Ave. Kansas City, MO 64153
Tel: 888-332-6419 * Fax: 816-448-2142
Not all components of the cylinder are replacement items, but are illustrated as a convenient reference of location and position
in the assembly sequence.
Item Part Number Description Qty
1 N/A Cylinder 1
2 N/A Ram 1
3 SD25 Saddle 1
3a * O-Ring 1
4 H25-6-2305-103 Protective Cap 1
5 H25-5-1804-100 Upper Bearing 1
6 * Dust Seal 1
7 * Bolt 2
8 * Special Washer 2
9
H25-4-0204-105 Return Spring (for H2504)
1
H25-4-0206-109 Return Spring (for H2506)
H25-4-0208-103 Return Spring (for H2508)
H25-4-0210-100 Return Spring (for H2510)
H25-4-0212-104 Return Spring (for H2512)
H25-4-0214-108 Return Spring (for H2514)
10 H25-5-1204-102 Bearing 1
11 * Back-Up Ring 1
12 * U-Cup 1
13 CH38F Female Coupler 1
14 CDC38 Dust Cap Assembly 1
*H25-3-9907-108 Repair Kit (for H2504 ~ H2510) 1
H25-3-9901-106 Repair Kit (for H2512 & H2514)
(*) - indicates items included in, and available only as part of Repair Kit
N/A - part is not available as replacement
7
5
2
9
7
10
1
11
12
8
6
4
8
13
14
3a
3
To ensure safe and reliable performance, replace worn
or damaged parts with BVA Hydraulics Authorized
Replacement Parts only.

18
MODEL: H3008
Single Acting Cylinder
Service Parts
SFA Companies 10939 N. Pomona Ave. Kansas City, MO 64153
Tel: 888-332-6419 * Fax: 816-448-2142
Not all components of the cylinder are replacement items, but are illustrated as a convenient reference of location and position
in the assembly sequence.
To ensure safe and reliable performance, replace worn or damaged parts with BVA Hydraulics Authorized Replacement Parts only.
Item Part Number Description Qty
1 N/A Cylinder 1
2 * Dust Seal 1
3 N/A Ram 1
4 H30-4-0208-106 Return Spring 1
5 H30-5-1204-109 Bearing 1
6 * Back-up Ring 1
7 * U-cup 1
8 H30-6-1608-109 Base 1
9 * Back-up Ring 1
10 * O-ring 1
(*) - indicates items included in, and available only as part of
Repair Kit
N/A - part is not available as replacement
Item Part Number Description Qty
11 * Washer 2
12 649-1-0100-302 Bolt 2
13 CH38F Female Coupler 1
14 H25-6-2305-103 Protective Cap 1
15 SD25 Saddle Assy 1
15a * O-ring 1
16 CDC38 Dust Cover Assy. 1
17 H25-5-1804-100 Upper Bearing 1
(*) H30-3-9901-109 Repair Kit 1
15a
2
17
1
14
16
13
12
11
3
5
6
7
10
9
8
12
11
15
4

19
LIMITED LIFETIME WARRANTY
BVA Hydraulics®, represented in the United States by SFA Companies [“SFA”] warrants this product to be free from
defects in material and workmanship for the life of the product as long as the original purchaser owns the product.
The warranty is non-transferable and is subject to the terms, exclusions, and limitations described below:
• Damaged components, including but not limited to bent rams, dented or crushed cylinder walls, broken welds or
couplers as well as worn out seals, o-rings and springs are the result of misuse and not covered by warranty and
BVA Hydraulics will not provide any warranty credit for such damaged components.
• This warranty does not cover ordinary wear and tear, overloading, alterations (including repairs or attempted
repairs not performed by BVA Hydraulics or one of its authorized personnel), improper uid use, or use of the
product in any manner for which the product was not intended or the use of which is not in accordance with the
instructions or warnings provided with the product.
• In the unlikely event that a BVA Hydraulics product fails due to material defect in workmanship, you may contact
SFA for disposition. In such cases, the customer’s sole and exclusive remedy for any breach or alleged breach
of warranty is limited to the repair or replacement of the defective product.
• Under no circumstances is BVA Hydraulics liable for any consequential or incidental damage or loss whatsoever.
• THIS WARRANTY IS LIMITED TO NEW PRODUCTS SOLD THROUGH AUTHORIZED DISTRIBUTORS
AND OTHER CHANNELS DESIGNATED BY BVA HYDRAULICS. NO AGENT, EMPLOYEE OR OTHER
REPRESENTATIVE OF BVA HYDRAULICS IS AUTHORIZED TO MODIFY THIS WARRANTY.
• THE FOREGOING IS EXCLUSIVE AND IS IN LIEU OF ALL OTHER EXPRESS AND IMPLIED WARRANTIES,
INCLUDING BUT NOT LIMITED TO THE IMPLIED WARRANTIES OF MERCHANTABILITY AND FOR A
FITNESS FOR A PARTICULAR PURPOSE.
• Components not manufactured by BVA Hydraulics including certain motor systems, gasoline engines, and
other are not covered by this warranty and instead are covered by the manufacturer’s separate manufacturer’s
warranty provided in the package.
• BVA Hydraulics’ liability in all cases is limited to, and will not exceed the purchase price paid for the product.
SFA Companies
10939 N. Pomona Ave. Kansas City, MO 64153
Tel: 888-332-6419
E-mail: [email protected]

20
SFA Companies
10939 N. Pomona Ave. Kansas City, MO 64153
Tel: 888-332-6419
E-mail: [email protected]
NOTES:
This manual suits for next models
30
Table of contents
Other BVA Hydraulics Lifting System manuals