C-Aire Eclipse 5 with autoSAT Operating manual

Eclipse 5™ with autoSAT®
Oxygen Concentrator
TECHNICAL SERVICE MANUAL

TABLE OF CONTENTS
General Information ............................................4
Warning and Caution Statements.....................4
Introduction to the Eclipse 5 Oxygen System...6
Eclipse 5 Oxygen System Specifications..........7
Pulse Dose Mode Specifications......................8
Power Accessory Specifications.......................8
AC Power Supply..........................................8
DC Power Supply..........................................8
Power Cartridge (Battery) .............................8
Independent Safety Testing................................9
Electromagnetic Compatibility ........................10
Guidance and Manufacturer’s Declarations....10
How The Eclipse 5 Works....................................12
Introduction.....................................................12
ATF® Concentrator Module..............................12
Compressor and Compressor Enclosure........13
Power Distribution...........................................13
Control Board .................................................13
Control Panel..................................................14
User Controls & System Status Indicators......14
Continuous Flow Mode...................................15
Pulse Dose Mode...........................................15
Provider Mode Functions................................16
Alarm Code.................................................16
Pulse Mode Sensitivity Adjustment.............16
Hours of Operation .....................................16
9V Battery Status........................................16
Rise Time (Bolus Delivery) .........................16
Software Version ........................................16
Service Mode Functions.................................17
Eclipse 5 Data Acquisition Tool (EDAT)......17
Power Supplies...............................................18
AC Power Supply........................................18
DC Power Supply........................................18
Power Cartridge ..............................................19
Typical New Power Cartridge Operation Time
....................................................................20
Charging Algorithm......................................22
Training The Patient...........................................23
Introduction .....................................................23
Pre-Delivery Check List...................................23
Indications for Use ..........................................24
Contraindications ............................................24
Basic Concept Training ...................................24
Safety Guidelines and Operational Safety
Warnings/Caution............................................24
Locating the Eclipse 5 for Proper Use and
Ventilation
........................................................................25
The Users Manual...........................................25
Showing Panel Buttons, Indicators, Alerts and
Alarms.............................................................25
Showing Power Cartridge Power Level...........26
Selecting the Proper Flow Mode and Setting..26
Selecting Continuous Flow Mode....................26
Selecting Pulse Dose Mode............................26
“Power Cartridge (Battery) Conservation” Feature
........................................................................27
Adjusting the Pulse Mode Sensitivity Setting ..27
Adjusting Rise Time ........................................28
Connecting the AC Power Supply...................28
Connecting the DC Power Supply...................29
Active Lifestyle Training...................................29
Attach the Universal Cart ............................30
Using Around the House.............................30
Traveling by Vehicle....................................30
Traveling by Air ...........................................32
Traveling by Cruise Ship .............................32
Traveling by Train........................................32
Eclipse 5 Maintenance....................................33
Weekly Maintenance—Patient ....................33
Clean the Air Inlet Filter...............................33
Clean and Care for the Tubingand Cannula..33

TABLE OF CONTENTS (CONTINUED)
Clean the Cabinet and Control Panel
and Power Supplies.....................................33
Monthly Maintenance—Patient ...................34
Care for the Power Cartridge.......................34
Calibrating the Power Cartridge ..................34
Patient Training Checklist............................35
Annual Maintenance—Provider........................36
Introduction .....................................................36
Annual Maintenance Check List..................36
Checking and Replacing the Power Cartridge
....................................................................36
Eclipse 5 Monthly Run-Time Cycle..............36
Annual Maintenance Procedures ....................37
Removing the Unit Cover ............................37
Remove and Replace 9 Volt Battery ...........41
Remove and Replace HEPA Filter...............42
Internal Filters .............................................42
Remove and Replace the Compressor
Intake Filter..............................................44
Reinstalling or Replacing the Unit Cover.....46
Test Procedures..............................................47
Purity and Flow Rate Test
Procedure - Preferred Method.................47
Purity and Flow Rate Test Procedure-
Alternate Method.....................................47
Assembly and Alarm Verification Tests........48
Record Hours of Operation & Software
Version........................................................49
Electrical Safety Test.....................................50
Cleaning the Eclipse 5.................................50
Provider Service and Maintenance Record.....51
Shipping and Transporting the Eclipse 5.....52
Storing the Eclipse 5 ...................................52
Discarding...................................................52
Troubleshooting, Service, and
Repair Procedures........................................53
System Troubleshooting and Alarms...............54
Alarm Conditions and Alarm Codes................57
Malfunction Codes ..........................................59
System Schematics and Diagrams .................60
Oxygen Circuit ................................................62
Remove and Replace the ATF Module........62
Remove and Replace the Product Tank
Assembly (PN 4378-SEQ) Eclipse 5.......66
Electronics ......................................................69
Remove and Replace the Control
Board Assembly .....................................69
Remove and Replace the Buzzer Wire Harness
....................................................................71
Control Board Connector Diagram..............72
Remove and Replace the Power Manager
Printed Circuit Board...............................73
Compressor ....................................................77
Remove and Replace the Compressor Box 77
Maintenance and Replacement Parts.............81
Preventative Maintenance Parts .................81
Replacement Parts List...............................81
Optional Accessories ..................................82
CAIRE Inc. Customer Service Contact
Information....................................................83
3

Oxygen Concentrator Technical Service Manual | PN 20631679 Rev G 4
GENERAL INFORMATION
This technical manual will familiarize you with Provider-specific information regarding the Eclipse 5 Oxygen
System. Instructions in this manual are intended to help ensure that:
-Providers are familiar with Eclipse 5 system components and system principles of operation
-Providers are given proper guidance in the use of the Eclipse 5 and its accessories that can
beconveyed to patients
-Providers are made aware of the care, diagnostics, maintenance, and repair of the Eclipse 5
Warning and Caution Statements
Safety instructions are defined as follows:
WARNING:
Important safety information for hazards that might
cause serious injury.
CAUTION
Important information for preventing damage to the Eclipse 5.
NOTE:
Places emphasis on an operating characteristic or
important consideration.

Oxygen Concentrator Technical Service Manual | PN 20631679 Rev G 5
Drip Proof Equipment -
IP22: The Eclipse 5 and the
AC power supply provide
protection against the harmful
effects of ingress of liquids
(IP22 per IEC 60529)
IEC 60601-1-8
Low Priority Technical
Alarm
FCC NOTICE:
This device may contain
CYBLE-022001-00, including the
antenna 2450AT18B100 from Johnson
Technology, complies with par 15 of
the FCC rules. The device meets the
requirements for modular transmitter
approval as detailed in FCC public
Notice DA00-1407. Transmitter
operation is subject to the following two
conditions (1) This device may not cause
harmful interference, and (2) This device
must accept any interference received,
including interference that may cause
undesired operation.
This product may be covered by one
or more patents, US and international.
Please visit our website below for the
listing of applicable patents. Pat.: patents.
gtls.io.
Aircraft Use:
CAIRE confirms that this machine meets
the Federal Aviation Administration
(FAA) requirements (RTCA/DO-160,
section 21, category M) for all phases of
air travel.
Wireless Technology
Technology used
Bluetooth
Connection types
SSP, iAP2, GATT
Frequency
2402 to 2480 MHz
Max RF power output
+4 dBm
Operating range
10m (Class 2)
It is recommended that the machine is at a
minimum distance of 0.43” (1.1 cm) from the
body during operation. Not applicable to masks,
air tub- ing, or accessories.
Internal Symbols
External Power Indicator
Power Cartridge (battery)
Status Gauge
Power Cartridge Symbol
A
Amperes
02
Oxygen Output
Recycle Symbol
FAA Approved Symbol:
The U.S. Federal Aviation
Administration (FAA) has
approved this device for
use on-board commercial
aircraft.
Flow Setting Indicator
Pulse Mode Operation
Device operating normally;
power button
Increase Flow Setting
Decrease Flow Setting
ISO 7000; Graphical symbols for use on
equipment—Index and synopsis
Storage temperature limitation
range is -4°F to 140°F (-20°C
to 60°C). Reg. # 0632
Portable humidity range is 15 to 95%.
Base humidity range is 30 to 75%.
Reg. # 2620
Atmospheric pressure limitation. Reg.
# 2621
Operator’s manual; operating instruc-
tions. Reg. # 1641
Name and address of
manufacturer. Reg. # 3082
Date of manufacturer. Reg. #
2497
Catalog Number. Reg. #
2493
Serial Number. Reg. # 2498
This way up. Reg. # 0623
Fragile, handle with care.
Reg. # 0621
Keep away from rain, keep dry. Reg.
# 0626
Stacking limit by number. Reg. # 2403
ISO 7010: Graphical symbols—Safety colors
and safety signs—Registered safety signs
The instruction manual must
be read. Reg. # M002
Keep away from open
flame, fire, sparks. Open
ignition source and smoking
prohibited. Reg. # P003
Do not smoke near unit or
while operating unit. Reg. #
P002
Council Directive 93/42/EEC; concerning
medical devices
Authorized representative in
the European Community
This device complies with
the requirements of Directive
93/42/EEC concerning
medical devices. It bears the
CE marking as shown.
IEC 60417
Class II Equipment, Double
Insulated Reg. # 5172
Alternating Current Reg. #
5032
Direct Current Reg. # 5031
Type BF applied part (degree
of protection against electric
shock). Reg. # 5333
CSA Certification
Certified for both the U.S.
and Canadian markets, to the
applicable U.S. and Canadian
standards.
FCC Notice
21 CFR 801.15: Code of Federal Regulations
Title 21
Federal law restricts this
device to sale by or on the
order of a physician.
Council Directive 2012/19/EU: waste electrical
and electronic equipment (WEEE)
WEEE
IEC 60601-1: Medical electrical equipment
Part 1 General requirements for basic safety
and essential performance

Oxygen Concentrator Technical Service Manual | PN 20631679 Rev G 6
INTRODUCTION TO THE ECLIPSE 5 OXYGEN SYSTEM
ECLIPSE 5 AC POWER SUPPLY
WITH NEMA POWER CORD
PN: 5941-SEQ (three LED model)
UNIVERSAL CART
PN: 5991-SEQ
DC POWER SUPPLY
PN: 5942-SEQ
POWER CARTRIDGE
(BATTERY)
PN: 7082-SEQ
PN: 20852326S (with IEC type A cord), 20852325S
(with IEC type C cord), and 20852324S (with IEC
type G cord) (two LED model)
Oxygen
Outlet Port
Control Panel
FAA
Approval
Icon
Rating Label &
Serial Number
Location
Power Cord
Retainer
External Power
Receptacle
Handle
FRONT
FAA
Approval
Icon
Air Inlet
Filter
EDAT Service Port
(Not for Patient Use)
Cart
Attachmen
t Location
Power
Cartridge
(battery)
Exhaust Vent
Power Cartridge Latch
BACK

Oxygen Concentrator Technical Service Manual | PN 20631679 Rev G 7
ECLIPSE 5 OXYGEN SYSTEM SPECIFICATIONS
Oxygen Concentrator
Dimensions (H x W X D)
19.3 x 12.3 x 7.1 inches
(49.0cm x 31.2cm x 18.0cm)
Weight
Eclipse 5
Power Cartridge
15.0 pounds
3.4 pounds
Flow Settings
Continuous Flow (measured in Liters Per Minute LPM) Pulse
Dose (measured in mL)
0.5 to 3.0 LPM (0.5 liter increments)
Settings 1.0-6.0: 16mL, 24mL, 32mL, 40mL, 48mL, 56mL, 64mL, 72mL, 80mL, 88mL, 96mL
Settings 7-9: 128mL, 160mL, 192mL
Continuous Flow Accuracy
+/- 10% or 200ml/min, whichever is greater
Oxygen Concentration
87–95.5% for all flow settings
Maximum System Pressure
14 psig (96.5 kPa)
Oxygen Output Pressure
5.0 psig (34.5 kPa) nominal
Oxygen Concentration
Status Indicator
Green Light = Normal Operation
Yellow Light = Warning or Caution, less than 85% ± 3%
Red Light Flashing = Abnormal Operation, less than 70% ± 5% (Note: only for 3-LED models)
Nominal Sound Level
3.0 LPM Continuous Flow
3.0 Pulse Dose Mode
48 dB(A)
40 dB(A)
Less than 57 dB while alarming
Operating Environment
Temperature
Humidity
50º F to 104º F (+10° to 40°C)
10% to 95%, Non-condensing, 82.4°F (28°C) Maximum Dew point
Storage Environment Temperature
Humidity
-4º F to 140º F (-20° to 60°C)
Up to 95% Non-condensing
Altitude
0 –13,123 feet (0 - 4,000 meters)
Nominal Power
0.5 LPM Continuous flow 3 LPM
Continuous Flow
1.0 Pulse Dose Setting
6.0 Pulse Dose Setting Battery
Charging
48 Watts
145 Watts
45 Watts
95 Watts
50 Watts
Nominal Power Cartridge operating time* Continuous
Flow
2.0 LPM
3.0 LPM
Pulse Dose (@ 12 BPM)
Setting 2.0
Setting 6.0
2.0 hours
1.3 hours
5.2 hours
3.5 hours
* Note: Times will decrease with higher bolus size, breath rate, ambient temperature, power
cartridge age and use over time.
Outlet Pressure
Nominal: 7.0 psig
Maximum: 14.0 psig
Continuous Flow Indication
Expressed in liters per minute (LPM)
Audible Alarm Indicators
•Loss of Power/Hot Power Cartridge
•Low Power Cartridge/Warm Power Cartridge
•Low Oxygen Output
•O2 Flow Outside Normal Limits
•Unit Malfunction
•Low 9V battery (Note: only for 3-LED model)

Oxygen Concentrator Technical Service Manual | PN 20631679 Rev G 8
Back-Up Alarm Power
9V Internal Battery
Filters
Air Inlet, HEPA, Compressor Intake
Device Classification
IEC Class I, Type B Applied Part, IP0 (3 LED model)
IEC Class II, Type BF Applied Part, IP22 (2 LED model)
Pulse Dose Mode Specifications
Pulse Settings
1.0 to 6.0: 16mL, 24mL, 32mL, 40mL, 48mL, 56mL, 64mL, 72mL, 80mL, 88mL, 96mL;
7-9: 128mL, 160mL, 192mL
Trigger Sensitivity
Adjustable between settings of 1 (most sensitive) to 3 (least sensitive)
Adjustable Bolus Rise Time
Adjustable settings of Fast(factory setting), Medium, or Slow
Trigger Criteria
•Cannula pressure has dropped below the trigger point (typically between 0.135—0.37 cm of H2O
of negative pressure)
•At least 1¼ seconds has passed since the last pulse began
Minimum time between breaths
1.25 seconds (max. 3 consecutive breaths)
Response to Missing Breaths
While in Pulse Dose Mode, the Eclipse 5 is always monitoring for breath detection. After 15 seconds of no
breath detected, the Eclipse 5 “delivers” Continuous Flow at the last Continuous Flow setting.
After another 15 seconds, the Eclipse 5 stops delivering Continuous Flow and waits 15 seconds for a
breath. The Eclipse 5 will stay in this modality until a breath is detected. (See PowerCartridge
Conservation Feature, page 26.)
The expected service life is a minimum of 5 years.
Pulse Dose
Setting
Bolus Size
(± 15%) mL
AC Power Supply and Power
Cartridge (Battery)
DC Power Supply
Max Breath
Rate
Max Breath
Rate
1.0
16
40
40
2.0
32
40
40
3.0
48
40
40
4.0
64
40
31
5.0
80
37
25
6.0
96
31
20
7
128
23
15
8
160
18
12
9
192
15
10
NOTE: Bolus volume decreases as breath rate exceeds published range.
Power Accessory Specifications
AC Power Supply
Input Voltage
100-240VAC, 50-60 Hz
Input Power
245-260 VA
Output Voltage
28 VDC
Output Power
200W
DC Power Supply
Power Cartridge (Battery)
Input Voltage
11.5-16VDC
Output Voltage
26 VDC
Output Power
150W Max
BOLUS VOLUME (+/- 15%)
Output voltage
14.8 VDC
Capacity
Quantity (2) 97.5 W-hrs batteries
(Each containing 7.92 grams equivalent Lithium content)
Nominal Power
Cartridge Life
80% Capacity after 500 Charge/Discharge cycles
Power
Cartridge
Recharge Time
1.8 to 5.0 hours, dependent on flow setting, to achieve 80%
capacity from a fully discharged Power Cartridge

Oxygen Concentrator Technical Service Manual | PN 20631679 Rev G 9
Independent Safety Testing
Eclipse System and Eclipse Concentrator
Safety
IEC 60601-1 :1988 + A1 :1991 + A2 :1995 + Corrigendum (6/95)
EN 60601-1(1990) + A1(1993) + A2(1995) + A12(1993) + A13(1996) + Corrigenda (7/94)
Electromagnetic
Compatibility
FCC 15B (Sec. 107 & 109), EN55011, EN60601-1-2 :2014 and EN 60601-1-2:2015: ETSI EN
301 489-1 V2.1.1 and ETSI EN 301489-17 V3.1.1 (2017-02); EN6100-3-2, EN61000-3-3,
IEC61000-4-2, IEC61000- 4-3, IEC61000-4-4, IEC61000-4-5, IEC61000-4-6, IEC61000-4-8,
IEC61000-4-11, IEC 60601-1-2 :2001, RTCA DO 160 Rev G
AC Power Supply (3 LED model, Model 5941)
Safety
IEC 60601-1:1988 + A1:1991 + A2:1995
Electromagnetic
Compatibility
FCC 15B (Sec. 107 & 109), EN55011, EN60601-1-2 :2001, EN6100-3-2, EN61000-3-3, IEC61000-4-2,
IEC61000-4-3, IEC61000-4-4, IEC61000-4-5, IEC61000-4-6, IEC61000-4-8, IEC61000-4-11, EN55014-
1
AC Power Supply (2 LED model)
Safety
IEC60601-1, 3rd Edition, ANSI / AAMI ES60601-1, CSA 22.2 No. 60601-1, EN60601-1, 3rd Edition, CE Mark
(LVD)
Electromagnetic
Compatibility
Emissions: EN55011, FCC Part J15, Class B, Conducted, EN55011, FCC Part J15, Class B, Radiated
EN61000-3-2, EN61000-3-3, EN61000-4-2, EN61000-4-3, EN61000-4-4, EN61000-4-5, EN61000-4-6,
EN61000-4-11
DC Power Supply, Model 5942
Safety
Portions of IEC 60601-1:1988 + A1:1991 + A2:1995
Electromagnetic
Compatibility
FCC 15B (Sec. 107 & 109), EN55011, EN60601-1-2 :2014 and EN 60601-1-2:2015: ETSI EN
301 489-1 V2.1.1 and ETSI EN 301489-17 V3.1.1 (2017-02); EN6100-3-2, EN61000-3-3,
IEC61000-4-2, IEC61000- 4-3, IEC61000-4-4, IEC61000-4-5, IEC61000-4-6, IEC61000-4-8,
IEC61000-4-11, IEC 60601-1-2 :2001, RTCA DO 160 Rev G
Power Cartridge 2400, PN 7082
Safety
IEC 62133:2013 and IEC 62133 (edit), UL60950-1, First Edition (UL File MH29443), IEC 60601-
1:1988 +
A1:1991 + A2:1995, UN Transportation Tests T1-T8
Electromagnetic
Compatibility
FCC 15B (Sec. 107 & 109), EN55011, EN60601-1-2 :2014 and EN 60601-1-2:2015: ETSI EN
301 489-1 V2.1.1 and ETSI EN 301489-17 V3.1.1 (2017-02); EN6100-3-2, EN61000-3-3,
IEC61000-4-2, IEC61000- 4-3, IEC61000-4-4, IEC61000-4-5, IEC61000-4-6, IEC61000-4-8,
IEC61000-4-11, IEC 60601-1-2 :2001, RTCA DO 160 Rev G
Any CSA-CUS mark for the Eclipse 5 system does not encompass operation with the DC Power Supply Model 5942.

Oxygen Concentrator Technical Service Manual | PN 20631679 Rev G 10
ELECTROMAGNETIC COMPATIBILITY
This equipment has been tested and found to comply with the limits for medical devices to the IEC60601-1-2 Electromagnetic
Compatibility standard. These limits are designed to provide reasonable protection against harmful interference in a typical
medical installation. This equipment generates, uses, and can radiate radio frequency energy and, if not installed according to the
instructions, may cause harmful interference to other devices in the vicinity.There is, however no guarantee that interference will
not occur in a particular installation. If this equipment does cause harmful interference to other devices, which can be determined
by turning the equipment off and on, the User is encouraged to try to correct the interference by one or more of the following
measures:
•Reorient or relocate the receiving device.
•Increase the separation distance between the equipment.
•Connect the equipment into an outlet on a circuit different from that which the other device(s) are connected.
•Consult with CAIRE’s Technical Support Department for help.
Medical Electrical Equipment needs special precautions regarding EMC and needs to be installed and put into service according
to the EMC information provided in this manual.
Portable and mobile RF communications equipment can affect Medical Electrical Equipment.
The use of Accessories, transducers, and cables other than those specified, with the exception of transducers and cables sold by
the Manufacturer of this device as replacement parts for internal components, may result in increased Emissions or decreased
Immunity of the Eclipse 5.
The Eclipse 5 should not be used adjacent to or stacked with other equipment and that if adjacent or stacked use is necessary, the
Eclipse 5 should be observed to verify normal operation in the configuration in which it will be used.
Guidance and Manufacturer’s Declaration—Electromagnetic Emissions
The Eclipse 5 is intended for use in the electromagnetic environment specified below. The customer or the user of the Eclipse 5
should assure that it is used in such an environment.
Emissions Test
Compliance
Electromagnetic Environment - Guidance
RF emissions
CISPR 11
Group 1
The device uses RF energy only for its internal function. Therefore, its RF
emissions are very low and are not likely to cause any interference in nearby
electronic equipment.
RF emissions
CISPR 11
Class B
The device is suitable for use in all establishments, including domestic
establishments and those directly connected to the public low-voltage power
supply network that supplies buildings used for domestic purposes.
Harmonic emissions
IEC 61000-3-2
Class A
Voltage fluctuations/ flicker
emissions
IEC 61000-3-3
Complies