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  9. CAME ZLJ24 User manual

CAME ZLJ24 User manual

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INSTALLATION MANUAL
ZLJ24
CONTROL PANEL
FOR 24 V GEARMOTORS
FA00038-EN
E
ng
li
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  
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p.
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2- Manual code:
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FA00038-EN v.
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IMPORTANT SAFETY INSTRUCTIONS WHEN INSTALLING
WARNING! IMPROPER INSTALLATION MAY RESULT IN SERIOUS DAMAGE, FOLLOW ALL INSTALLATION INSTRUCTIONS
THIS MANUAL IS EXCLUSIVELY INTENDED FOR PROFESSIONAL, SKILLED STAFF
LEGEND
This symbol shows which parts to read carefully.
⚠This symbol shows which parts describe safety issues
☞This symbol shows which parts to tell users about.
DESCRIPTION
Multifunction control panel for two leaved swing-gates, with graphic programming-display and warning and self-diagnosing safety devices.
The functions on the input and output contacts, the time settings and user management, are set and viewed on the graphic display.
All connections are quick-fuse protected.
Technical data
Type ZLJ24
Protection rating (IP) 54
Power supply (V - 50/60 Hz) 230 AC
Maximum power (W) 500
Maximum power of the 24 V (W) accessories 50
Stand-by consumption (W) 10
Operating temperature (°C) -20 ÷ +55
Material ABS
Insulation class II
Dimensions (mm)
Fuses ZLJ24
- Line 3.15 A-F
- Card 600 mA-F
- Accessories 2 A-F
- Motor 10 A - 250 V Ø 6.3x22 UFG632310
(Spare parts code 119RIR316)
- Electric lock 3.15 A-F
Any installation and/or use other than that specified in this manual is forbidden.
Intended use
Control panel Gearmotor
ZLJ24 AMICO - AXO - F4000 - FAST - FERNI - FROG - FROG J - MYTO
LN
E
+-
E 1011TSEES12345CXCYCZ72
FA2 FC2FA1 FC1
+-
M1 M2N1 N2
ENC1 ENC2
L2TL1T L2TL1T
24 12 0 24 12 0
B1 B2S1
GND
1
2
5
7
3
4
6
8
9
16 15
15
14 13 12
21
20
19
18
18
17 10
14
11
26
0V 17
0
230V
26
0V 17
0
230V
1
B
A
GND
22
23
p.
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FA00038-EN v.
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3- 02/2017 - © Came S.p.A. - The manual's contents may be edited at any time without notice.
GENERAL INSTRUCTIONS FOR INSTALLING
⚠Only skilled, qualified staff must install this product.
⚠Before working on the control panel, cut off the main current supply and, if present, remove any batteries.
Preliminary checks
⚠Before installing the control panel, it is necessary to:
• make sure that the point where the control panel is fastened is protected from any impacts and that the anchoring surface is solid enough,
and that proper tools are used (screws, anchors, etc.); • make sure you have set up a suitable dual pole cut off device along the power supply
that is compliant with the installation rules. It should completely cut off the power supply according to category III surcharge conditions (that is,
with minimum contact openings of 3 mm);
•Make sure that any connections inside the container (ones that ensure continuity to the protection circuit) are fitted with additional insulation
compared to those of other electrical parts inside.
Description of parts
1. Transformer
2. Power supply on warning LED
3. Display
4. Programming buttons
5. Display brightness adjusting trimmer
6. Programming warning LED
7. Memory roll board connector
8. Connector for the R700 card
9. AF card connector
10. Antenna terminal
11. Transponder terminals
12. Endstop terminals
13. Terminals for control and safety devices
14. Terminals for gearmotors
15. Encoder terminals
16. Power supply terminals
17. Line fuse
18. Motor fuse
19. Electric lock fuse
20. Control board fuse
21. Accessories fuse
22. RSE board connector
23. CRP connection terminals


15 mm~
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slide to rotate
Snap the cover onto the hinges. Close it and secure it using the supplied screws.
After the settings and adjustments, fasten the cover using the supplied screws.
Assemble the pressure hinges.
Fit the hinges into the box (either on the right or left) and fasten them using the supplied screws and washers.
Fasten the control panel in a protected area using suitable screws. anchors and braces.
Drill through the pre-perforated holes and fit the cable gland with corrugated pipes for passing through the electric cables.
Pre-perforated hole diameter: 20 mm.
INSTALLATION
Cable types and minimum thicknesses
Connection Cable type Cable length
1 < 10 m
Cable length
10 < 20 m
Cable length
20 < 30 m
Control panel power-supply
FROR CEI 20-22
CEI EN
50267-2-1
2 x 1.5 mm22 x 1.5 mm22 x 2.5 mm2
Encoder gearmotor power supply* 3 x 1.5 mm23 x 1.5 mm23 x 2.5 mm2
Power supply to gearmotor** 2 x 1.5 mm22 x 1.5 mm22 x 2.5 mm2
Flashing light 2 x 0.5 mm2
Photocell transmitters 2 x 0.5 mm2
Photocell receivers 4 x 0.5 mm2
Command and safety device 2 x 0.5 mm2
Endstop*** 3 x 0.5 mm2
Antenna RG58 max 10 m
Encoder**** 2402C 22AWG max 30 m
Paired connection or CRP UTP CAT5 max 1000 m
* AXO ** FROG-A24, F4024, F1024, FROG-A24E, F7024E *** FROG-A24, F4024, F1024 **** FROG-A24E, F7024E, F4024E
If cable lengths differ from those specified in the table, establish the cable sections depending on the actual power draw of the connected
devices and according to the provisions of regulation CEI EN 60204-1.
For multiple, sequential loads along the same line, the dimensions on the table need to be recalculated according to the actual power draw and
distances. For connecting products that are not contemplated in this manual, see the literature accompanying said products
B1 B2
10 11 TS E ES 1 2 3 3P 4 5 7 CX CY CZL N
M1 N1 E1 + E - M2 N2 E2 + E -
M1 N1 E1 M2 N2 E2 2 FA1 FC1 FA2 FC2
N
M
FC
FA
F
M
N
FA
FC
F
M
N N
M
+
E
-
-
E
+
E
N
M
M
N
E
+ -
p.
5
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230 V AC - 50/60 Hz
Electric lock connection at 12 V -
Maximum power: 15 W
Possible output of the
second radio-receiver
channel (NO contact).
Contact rated
for: 500 mA - 24 V DC.
Power supply to accessories
Terminal board for 24 V AC
/ DC accessories - Maximum power: 50 W
ENCODER BENCODER A
M1 - 24 V DC gearmotor with
delayed opening.
M2 - 24 V DC gearmotor with
delayed closing.
Connecting the encoder gearmotors
ELECTRICAL CONNECTIONS
Connecting the gearmotors with endstops
M1 - 24 V DC gear-
motor with delayed
opening.
M2 - 24 V DC
gearmotor with
delayed closing.
Green
Brown
White
Brown
Green
White
10 11 TS E ES 1 2 3 3P 4 5 7 CX CY CZ
CAME
ACCESSCONTROL
R700
AF
p.
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Stop button (NC contact). For stopping the gate leaves while excluding
automatic closing. To resume movement press the control button or
use another control device.
If unused, select [Disabled] from the [Total Stop] function in the
[FUNCTIONS] menu.
PARTIAL or PEDESTRIAN OPENING function from a control
device (NO contact).
See the [Cmd 2-3P] function in the [FUNCTIONS] menu.
OPEN ONLY function from control device (NO contact).
OPEN-STOP-CLOSE-STOP sequential function / OPEN-
CLOSE-INVERT step-step from a control device (NO
contact).
See the [Cmd 2-7] function in the [FUNCTIONS] menu.
CLOSE ONLY function from control device (NO contact).
Command and control devices
Antenna with RG58 cable
Transponder or
card reader Red
Black
Fit the R700 decoding card for recognition of the TSP00
sensor or the LT001 card reader.
⚠Before fitting any snap-in cards (such as the AF or R700), YOU MUST CUT OFF MAINS POWER, and , if present, disconnect the
batteries.
Fit the AF card to control the operator
via transmitter.
1 2 3 3P 4 5 7 CX CY CZ 10 11 TS E ES 1 2 3 3P 4 5 7 CX CY CZ
10 11 TS E ES 1 2 3 3P 4 5 7 CX CY CZ
10 11 TS E ES 1 2 3 3P 4 5 7 CX CY CZ
10 11 TS E ES 1 2 3 3P 4 5 7 CX CY CZ
RX TX
CAME
RX TX
./ #.#

DFW
p.
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Gate open warning light
(Contact rated for: 24 V - 3 W max).
To warn that the gate is open.
It switches o when the gate is closed.
Warning devices
Flashing light (contact rated for: 24 V - 25 W max). Flashes when the
gate is opening and closing.
Alternatively, you can connect up a cycle or courtesy light
(contact rated for: 24 V - 25 W max).
Auxiliary connection of an outdoor light which can be positioned
where you like, to increase lighting in the driveway/parking area.
Cycle: it stays lit from the moment that the gate leaf starts opening
until it is completely closed (including the automatic closing time).
Courtesy: it stays on for a fixed time of five minutes.
See the [Lamp E] function in the [FUNCTIONS] menu.
Photocells
Configure contact CX, CY or CZ (NC), input for EN 12978
safety devices like photocells.
See the [CX input],[CY input] or [CZ input] functions.
- C1 reopening during closing. When the gate leaves are
closing, opening the contact causes their movement to
invert, until they are fully opened;
- C2 reclosing opening. When the gate leaves are opening,
opening the contact causes their movement to invert, until
they are fully closed;
- C3 partial stop. Stops the gate leaves, if they are moving,
and turns on automatic closing (if the automatic closing
function is on);
- C4 obstacle wait. Stops the gate leaves, and resumes their
movement once the obstruction is removed.
If unused, contacts CX, CY and CZ should be disabled
during programming.
Safety devices
Sensitive Safety Edges
Configure contact CX, CY or CZ (NC), input for EN
12978 safety devices such as sensitive safety-
edges.
See the [CX input],[CY input] or [CZ input]
functions.
- C7 reopening during closing. When the gate
leaves are closing, opening the contact causes
their movement to invert, until they are fully
opened;
- C8 reclosing during opening. When the gate
leaves are opening, opening the contact inverts
their movement until they are fully closed.
If unused, contacts CX, CY and CZ should be
disabled during programming.
DIR DELTA-S
DELTA
DFW with control
board of the DFI
connections
LN
E
+-
E 1011TSE ES1 2 3 4 5 CXCYCZ72
FA2 FC2FA1 FC1
+-
M1 M2N1 N2
ENC1 ENC2
B1 B2S1
GND
B
A
GND
A B GND
UTP CAT 5
1 2 3 4
1 2 3 4
10 11 TS E ES 1 2 3 3P 4 5 7 CX CY CZ10 11 TS E ES 1 2 3 3P 4 5 7 CX CY CZ
DELTA
N.O.
N.C.
C.
+-+-
FUSIBILE 200mA
TX 2
TX 2
10 2 TX C
-
+ -
NC
+ -
DIR /
DELTA S
RSE
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Photocell's safety connection
At each opening and closing, the card checks whether the photocells are working. Any anomalies will inhibit all commands.
Select from the [Safety Test] function which of inputs CX, CY or CZ to turn on.
Serial connection of the RS485
with RSE card to the home &
building automation system via
CRP (Came Remote Protocol).
Fit the RSE card.
Connection with Came Remote Protocol (CRP)
{
{
{
{
< TIMING ADJ >
LANGUAGE
< English >
FUNCTIONS
Imp. Run
< A.C.T. >
< Cycle Time >
90s.
Cycle Time
< 90s. >
Cycle Time
< 100s. >
p.
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The ENTER key is for:
- entering menus;
- confirming or memorizing set values.
The ESC button is for:
- exiting menus;
- cancelling changes.
The < > keys are for:
- moving from one item to another;
- increasing or decreasing values.
the <-----> signs on the display are for:
- showing the currently selected item
PROGRAMMING
Description of programming commands
To enter the menu, keep the ENTER
button pressed for at least one
second.
To select menu items,
use the arrow keys ...
.. then press ENTER
also for the submenus,
use the arrow keys to
select ...
If the < > arrows are set to the
[Cycle Time], you may edit their
value.
To increase or reduce the value
use the arrows...
... the press ENTER to confirm ...
... to exit the menu, wait 30
seconds, or press ESC, until the
start up screen appears.
.. then press ENTER
p.
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Menu map
[LANGUAGE] Default
[Italiano] / [English] / [Français] / [Deutsch] / [Español] / [Portugues euro]/[Portugues bras]
English
[FUNCTIONS] Default
[AutoClose] [Disabled] / [Turn on] [Turn on]
[Maintained Act] [Disabled] / [Turn on] / [When closing] [Disabled]
[Obstacle Det] [Disabled] / [Turn on] [Disabled]
[Safety Test] [Disabled] / [CX] / [CY] / [CZ] / [CX+CY] / [CX+CZ] / [CY+CZ] / [CX+CY+CZ] [Disabled]
[Pre-flashing] [Disabled] / [Turn on] [Disabled]
[Ram hit funct] [Disabled] / [Closing] / [Opening] / [Open-Close] [Disabled]
[Total Stop] [Disabled] / [Turn on] [Turn on]
[CX input] [Disabled] / [C1] / [C2] / [C2] / [C4] / [C7] / [C8] [C1]
[CY input] [Disabled] / [C1] / [C2] / [C2] / [C4] / [C7] / [C8] [C3]
[CZ input] [Disabled] / [C1] / [C2] / [C2] / [C4] / [C7] / [C8] [Disabled]
[Cl. Thrust] [Disabled] / [Turn on] [Disabled]
[Lock] [Disabled] / [Closing] / [Opening] / [Open-Close] [Disabled]
[Config] [Time of Run] / [Endstop] / [Slow run] / [Fcap-RallCh] / [ENCODER] [ENCODER]
[Endstop] [N.C. / N.O.] [N.C.]
[Cmd2-7] [Open-Close]/[Op-Stop-Cl.] [Open-Close]
[Cmd 2-3P] [Partial] / [Pedestrian] [Pedestrian]
[Lamp E] [Fl. light] / [Courtesy] / [Cycle] [Fl. light]
[Output B1-B2] [Bistable] / [Monostable] [Bistable]
[CRP address] [1]
⇨
[32]
[CRP baudrate] [1200] / [2400] / [4800] / [9600] / [19200] / [38400] / [57600] / [115200] [38400]
[IMP.RUN] Default
[No. Motors] [M1+M2] / [M2]; [M1+M2]
[Motor Type] [FROG-F4024E] / [FROG J] / [FROG-FL] / [AMICO] / [MYTO] / [AXO] / [FAST] / [FERNI] [FROG-F4024E]
[High speed %] [20%]
⇨
[100%] [100%]
[Slow Down Spd. %] [5%]
⇨
[80%] [80%]
[Soft Start] [Turn on] / [Disabled] [Disabled]
[Sens.Amperom]* [Turn on] / [Disabled] [Turn on]
[RunAmperom]* [
-󱾀󱾀󱾀󱾀󱾀󱾀󱽾󱽾󱽾󱽾󱽾◦+
]
[Slow down time]** [0 s]
⇨
[30s] [20s]
*This function does not appear if [ENCODER] is selected from the [Config] function.
**This function only appears if [Slow run] or [Fcap-RallCh] are selected from the [Config] function.
Meaning of the menu items abbreviations
[Run Amperom
]
Gate Run Sensitivity
[Ped. opening
]
Partial Opening
[Maintained Act
]
Maintained Action
[Autoclose
]
Automatic Closing
[Config
]
Configuration
[Related Func.
]
Related Function
[Imp.Run
]
Set gate run
[
M1 Appr. AP %]
M1 Opening approach as a percentage
[
M1 Appr. CH %]
M1 Closing approach as a percentage
[
M1 Slow.AP %]
M1 Opening slowdown as a percentage
[
M1 Slow.CH %]
M1 Closing slowdown as a percentage
[
M2 Appr. AP %]
M2 Opening approach as a percentage
[
M2 Appr. CH %]
M2 Closing approach as a percentage
[
M2 Slow. AP %]
M2 Opening slowdown as a percentage
[
M2 Slow.CH %]
M2 Closing slowdown as a percentage
[Mod Code
]
Modify code
[Standby Msg
]
Standby message
[No. Motors
]
Number of motors
[Soft Start
]
Soft Start
[Slow run Enc
]
Opening and closing slow-downs with ENCODER
[Obstacle Det
]
Obstacle Detection
[Remove Usr.
]
Remove User
[Op. Delay M1
]
M1 Opening Delay
[Cl. Delay M2
]
M2 Closing Delay
[Sens.Amperom
]
Amperometric Sensitivity
[Run Amperom
]
Run Sensitivity
[Dec. Amperom
]
Slowdown sensitivity
[Cl. Thrust
]
Closing thrust
[Ram hit time
]
Ram-jolt Time
[Preflashing T.
]
Preflashing Time
[Slow down time
]
Slow-down Time
[Lock time
]
Lock Time
[A.C.T.
]
Automatic Closing Time
[
Pedestrian ACT]
Pedestrian Automatic Closing Time
[Slow Down Spd.
]
Slowdown Speed
[High speed
%]
Gate run speed