CAME 319U36EN User manual

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EN
INSTALLATION MANUAL
ZL19NA
Z CONTROL PANELS
CONTROL PANEL
FOR 24V GEARMOTORS
836EN

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2- Manual code:
319U36
319U36 ver.
1.0
1.0 05/2011 © CAME cancelli automatici s.p.a. - The data and information in this manual may be changed at any time and without obligation on the part of Came Cancelli Automatici S.p.a. to notify said changes.
4 Description
Legend of symbols
This symbol shows parts which must be read with care.
This symbol means the parts which describe safety issues.
This symbol tells you what to tell the end-user.
2.1 Intended use
The ZL19N control panel is engineered and built by Came Cancelli Automatici S.p.A. to command swing gate operators of the FERNI and
FROG 24 V DC series.
Any installation and use other than that specified in this manual is forbidden.
3 Reference standards
"IMPORTANT INSTALLATION SAFETY INSTRUCTIONS"
“WARNING: IMPROPER INSTALLATION MAY RESULT IN SERIOUS HARM. PLEASE FOLLOW ALL INSTALLATION INSTRUCTIONS”
“THIS MANUAL IS INTENDED ONLY FOR PROFESSIONAL INSTALLERS OR OTHER COMPETENT INDIVIDUALS”
Came Cancelli Automatici employs an ISO 9001:14001 certified quality management system and an ISO 14001 environmental management
system. Came entirely engineers and manufactures in Italy.
This product is compliant with: see statement of compliance.
The control panel should be powered by 230 V AC, at 50/60 Hz frequency.
the command devices and accessories are powered by 24V. Warning! The overall power of the connected accessories must not exceed
40 W overall load.
The control panel features an amperometric device whih constantly controls the motor thrust data.
When the garage door runs in to an obstacle, the amperometric sensor detects a thrust overload and inverts the direction of travel of
the door:
- it reopens it when it is closing;
- it recloses it when it is opening.
WARNING: if it intervenes when the door is within 5 cm of the closing or opening strike, it stops its movement (see also OP TIME trimmer
adjusting on p. 11).
(1) Warning: in this case, after 3 consecutive obstacle detections, the door stops when opening and automatic closing is excluded; for
movement to resume press the command button or use the transmitter.
The transformers are protected in case of heat overload due to door remaing open.Reclosing will happen only after the temperature has
dropped below the overload limit.
All connections are protected by quick fuses, see table.
The card provides and controls the following functions:
- automatic closing;
- Preflashing by the flashing light;
- ramming action when closing or opening to ease the release of the electro block.
Apposte trimmers and faston adjust:
- the travel and slowdown speed.
- the working time for automatic closing;
- the detection sensitivity of the amperometric device, for both normal travel and slowdown.

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3- Manual code:
319U36
319U36 ver.
1.0
1.0 05/2011 © CAME cancelli automatici s.p.a. - The data and information in this manual may be changed at any time and without obligation on the part of Came Cancelli Automatici S.p.a. to notify said changes.
TECHNICAL DATA
power source 230 V - 50/60 Hz
Maximum allowed power load 360 W
power draw when idle 200 mA
maximum power for 24 V accessories 40 W
circuit insulation class
container material ABS
container protection rating IP54
working temperature -20 / +55°C
You can also connect:
- the open door signal-lamp;
- the cycle lamp;
- the electro lock;
- the 002LB18 for emergency operations in case of power outages.
Types of definable commands:
- opening/closing;
-opening/closing with maintained action;
- Partial opening;
- partial stop;
- total stop.
The photocells, after detecting an obstacle, trigger:
- The reopening if the door is closing;
- The partial stop if the door is opening;
FUSE TABLE
to protect: fuses for:
Motor/s 10 A-F
Electronic board (line) 3.15 A-F
Accessories 2 A-F
Command devices (card) 315 mA-F
Electro block 2 A-F
4.1 Dimensions, centre distances and anchoring holes

1
2
34520
21 22
16
11
12
19
17
6
7
8
13
14
15
18
10
9
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4- Manual code:
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319U36 ver.
1.0
1.0 05/2011 © CAME cancelli automatici s.p.a. - The data and information in this manual may be changed at any time and without obligation on the part of Came Cancelli Automatici S.p.a. to notify said changes.
4.2 Main components
Warning! Before acting on the eqipment, cut off the main power supply and
disconnect the emergency batteries (if present).
Before beginning to install, the following is necessary:
• Check that the fastening point of the control panel is protected from accidental impacts, and that the surfaces used for fastening are
solid, and that the fastening is done with proper screws and plugs.
• Set up a suitable omnipolar cut-off device, with distances greater than 3 mm between contacts, with sectioned power source
• Check that any connections inside the container (made for continuity purposes of the protective circuit) are fitted with extra
insulation compared to other internal conductive parts.
• Set up proper conduits and electric cable raceways, making sure these are protected from any mechanical damage.
5 Installation
5. 1 Preliminary checks
Transformers1.
Speed adjuster connectors2.
Terminal board for connecting the3.
002LB18 card (if unused, make sure that
bridges are connected among A-B; C-D;
E-F; G-h)
Accessories fuse4.
Card fuse5.
Amperometric sensitivity during travel6.
adjustment trimmer
Amperometric sensitity during travel7.
adjustment trimmer
Amperometric sensitivity during8.
slowdown adjustment trimmer
Opening / closing strike zone adjustment9.
trimmer
Automatic closing adjustmet trimmer10.
10-Dip switch selector function11.
LED to signal radio code/ ACT counter12.
Code memorising buttons13.
Selection jumper B1-B2 / cycle lamp14.
Radio frequency card socket15.
Line fuse16.
Connection terminals17.
4-Dip switch function selector18.
Selection jumper for command type for19.
button on 2-7
Electro block fuse20.
M1 motor fuse21.
M2 motor fuse22.
Installation must be carried by skilled, qualified technicians in accordance with current regualtions.

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319U36 ver.
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1.0 05/2011 © CAME cancelli automatici s.p.a. - The data and information in this manual may be changed at any time and without obligation on the part of Came Cancelli Automatici S.p.a. to notify said changes.
Make sure you have all the tools and materials needed to carry out the installation in total safety and in accordance with current
regulations. Here are some examples.
1) Secure the base of the panel in a safe area; yes max. 6 mm
Head with to.
2) Perforate where shown and insert the gable gland with the corrugated tubes for the
electrical cables to go through.
Careful not to damage the electronic board inside the panel!
Assemble the pressure hinges.
5.2 Tools and equipment
5.3 Fastening and mounting the container
4) insert the hinges into the housing (either left or
right) and secure them using the issued screws
and washers.
the slide to rotate
5) Snap the cover onto the hinges. Close it and secure it using the issued
screws.
After adjusting and setting, secure the cover using the issued screws.

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6- Manual code:
319U36
319U36 ver.
1.0
1.0 05/2011 © CAME cancelli automatici s.p.a. - The data and information in this manual may be changed at any time and without obligation on the part of Came Cancelli Automatici S.p.a. to notify said changes.
6 Electrical connections
2 EMEGA 24 V motors
1 EMEGA 24 V motor
Power supply
Power supply
Opening
limit switch
Closing
slowdown
Opening
limit switch
Closing
slowdown
Shortcircuit

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7- Manual code:
319U36
319U36 ver.
1.0
1.0 05/2011 © CAME cancelli automatici s.p.a. - The data and information in this manual may be changed at any time and without obligation on the part of Came Cancelli Automatici S.p.a. to notify said changes.
Terminals for powering accessories:
- at 24 V (AC) with 230 V (AC)
- at 24 V (AC) with 24 V (AC)
Overall allowed power: 40 W
230 V AC powered, 50 / 60
Hz frequency
Accessories power source
Lighting and warning devices
Flashing light for open doorContact rated for: 24 V - 3 W Max.)
- Signals the position of the open door, it turns o when the door is closed.
Flashing-light (contact rated for: 24 V - 25 W max. )
- Flashes while door opens and closes.
Cycle lamp Contact rated for: 24 V - 25 W Max.) - It illuminates the manouvring zone
and stays on at the beginning of the door opening until it fully closes (including the
automatic closing time).In case the automatic closing is not activated, the lamp stays
on only during movement.
Jumper (p. 4 point 15) in pos. A (Default).
Electro lock connection (12V-15 W max.)
POS. A POS. B

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8- Manual code:
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319U36 ver.
1.0
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C3 = (N.C.) "partial stop" contact
Input for safety devices like photocells, and other devices that
comply with EN 12978 regulations. Door stopping if it is moving with
subsequent automatic closing.
If unused set DIP switch n.8 to ON
Safety devices
C1 = (N.C.) contact di riapertura durante la chiusura»
Input for safety devices like photocells, and other devices that comply
with EN 12978 regulations. During door-closing time, opening the
contact will trigger an inversion of the movement until the door is
fully open.
If unused set DIP switch n.10 to ON
C1 = (N.C.) contact di riapertura durante la chiusura»
C3 = (N.C.) "partial stop" contact

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9- Manual code:
319U36
319U36 ver.
1.0
1.0 05/2011 © CAME cancelli automatici s.p.a. - The data and information in this manual may be changed at any time and without obligation on the part of Came Cancelli Automatici S.p.a. to notify said changes.
With each opening and c
losing command, the card checks the eciency of the safety devices
(i.e. photocells). Any anomalies
in the photocell is notified by the flashing
LED (PROG) on the control panel, and cancels any other command from the transmitter or button.
Electrical connection to work the photocells safety test:
- the transmitter and receiver, must connected as shown in the diagram:
Set Dip-switch 3 (Four-way Dip-switch) to ON to activate the test.
IMPORTANT:
When you activate the safety test, CHECK that THERE ARE NO JUMPER BRIDGES between contacts 2-C3, 2-C1 and, if the contacts are
unused, exclude them via Dip-switch 8 and 10.
6.1 Electrical connection for photocells functionalities test
Stop button ((N.C.) contact.)
- Door stopping button that excludes the automatic closing.To resume movement
press the command button or trasmitter key.
If unused set DIP switch n.9 to ON.
Key-switch selector and/or opening button ( N.O. contact) -
Door opening and closing commands, by pressing the button
or turning the selector key, the door inverts its movement
or stops depending on what is selected on the Dip-switches
(see selecting functions, Dip-switches 2 and 3). Jumper OFF
(p. 4 point 20) .
Ket switch selector and/or opening button (N.O. contact)
- Door opening command.
Command devices
Key switch selector and/or opening button (N.O. contact) - Door
closing command. Jumper ON (p. 4 point 20).

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10 - Manual code:
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319U36 ver.
1.0
1.0 05/2011 © CAME cancelli automatici s.p.a. - The data and information in this manual may be changed at any time and without obligation on the part of Came Cancelli Automatici S.p.a. to notify said changes.
7 Selecting functions
1 ON - Automatic closing - The automatic closing timer activates at the closing endpoint. The pre-set time is adjustable, but it's in any
case subject to any safety device intervention and does not activate after a total "stop" or in case of power failure.
2 OFF - "Open-stop-close-stop" function with (2-7) button and transmitter.
2 ON - "Open-close" function with (2-7) function and transmitter.
3 ON - "Open only" function with transmitter.
4 ON - Opening and closing preflashing - After either an opening or closing command, the flashing light connected on 10-E, flashes
for 5 seconds before beginning to execute the command.
5 ON - Obstacle detection - With motor idle (door-leaf closed, open or after a total stop command), it prevents any movement if the
safety devices (e.g. photocells) detect an obstacle.
6 ON - Maintained action - Door opens and closes only if button is kept pressed.
7 ON - Ramming function activated - At each opening command, the door presses against the strike plate for one second, facilitating
the release operation for the electro lock connected on terminals 11-S.
8 OFF - Partial stop - Door stops is in movement which consequently triggers automatic closing, insert the safety device on terminal
(2-C3);if unused, set DIP switch to ON.
9 OFF - Total stop - This function stops the door and then excludes any automatic closing cycle; use either the buttons or transmitter to
resume movement. Insert safety device on [1-C2]; if unused, set DIP switch to ON.
10 OFF - Reopening during closing - The photocells, detect an obstacle during the closing phase of the door leaf, triggering an inversion
of travel direction, until door is fully open; Insert the safety device on terminal (2-C1); if unused, set DIP switch to ON.
1 - Must stay OFF
2 - Must stay OFF
3 ON - Activates the safety tests to check photocell eciency.
4 - Unused
10-WAY DIP-SWITCH
4-WAY DIP-SWITCH
DIP
POS.FUNCTION ACTIVATED

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11 - Manual code:
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319U36 ver.
1.0
1.0 05/2011 © CAME cancelli automatici s.p.a. - The data and information in this manual may be changed at any time and without obligation on the part of Came Cancelli Automatici S.p.a. to notify said changes.
8 Settings
Adjusting the opening stop micro-switch.
Swing the door open until it is about30 mm from the fully-open position.
Turn the cam until the micro-switch is inserted, and lock it using the screw.
Micro-switch
Cam
Cam fastening
screw
- END ADJ/SENS. * End adjustement of amperometric sensor during travel:min/max.
- AMP SENS. * Adusts the amperometric sensitivity which controls the force developed by the motor during
movement; if the force exceeds the adjusted level, the system intervenes and inverts the direction of
travel.
- SLOWDOWN/AMP SENS * Adusts the amperometric sensitivity which controls the force developed by the motor during
movement; if the force exceeds the adjusted level, the system intervenes and inverts the direction of
travel.
- OP TIME Adjusts the closing strike zone.
- ACT Adjusts the waiting time when open.Once this time elapses, automatic closing is triggered.The waiting
time can be adjusted to between 2 and 120 seconds.
* Warning!: minimum sensitivity = maximum power

A
B
C = 500 mm
D = 50 mm
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Adjusting the microswitch
Swing the door until it is about 500 mm from its closed position.
Turn the outer cam until the micro-switch is inserted, and lock it using the screw.
Micro-switch
Outer slowdown
cam
Opening stop cam
(see above for adjusting)
Cam fastening
screw
A = Eective zone of the amperometric sensor with
movement inversion
B = Normal speed travel zone
C = Decelerated speed travel zone
D = Eective zone of the amperometric sensor with
movement stop
500 mm

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13 - Manual code:
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319U36 ver.
1.0
1.0 05/2011 © CAME cancelli automatici s.p.a. - The data and information in this manual may be changed at any time and without obligation on the part of Came Cancelli Automatici S.p.a. to notify said changes.
9 Activating the radio command
Connect antenna cable to the apposite
terminals.
Antenna
Possible second-channel output of the
radio receiver (N.O.) contact
Contact rated for: 1 A 24 V (DC).
Jumper (p. 4 point 15) in pos. B
Adjusting travel and slowdown speeds
For adjusting the travel and slowdown speeds, move the fastons onto the shown connectors.
M2 slowdown faston
M2 travel faston
M1 slowdown faston
M1 travel faston
POS. A POS. B
Warning!Travel and slowdoan speeds must the same on both transformer.

TOP TAM
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319U36 ver.
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Radio frequency card
AF card
CUT THE MAIN POWER SUPPLY (and/or disconnect the batteries) and snap in the radio-frequency card into the electronic card.
N.B.: The electronic card recognises the radio-frequency card only when it is powered up.
Only for the AF43S / AF43SM radi-frequency cards.
- position jumper as shown depending on the series of transmitters you are using.
Frequency
MHz
Card
Radio-frequency
Series
transmitters
FM 26,995 AF130 TFM
FM 30.900 AF150 TFM
AM 26.995 AF26 TOP
AM 30.900 AF30 TOP
AM 433.92 AF43S / AF43SM TAM / TOP
AM 433.92 AF43TW TWIN (Key Code)
AM 433.92 AF43SR ATOMO
AM 40.685 AF40 TOUCH
AM 863.35 AF868 TOP

CAME
CAME
CAME
CAME
CAME
CAME
CAME
CAME
CAME
CAME
CAME CAME
CAME
CAME
CAME
CAME
TOP
TOP-432NA • TOP-434NA
TOP-862NA • TOP 864NA
TOP-432S
TOUCH
TCH 4024 • TCH 4048
TOP
TOP-432A • TOP-434A
TOP-302A • TOP-304A
TAM
T432 • T434 • T438
TAM-432SA
TFM
T132 • T134 • T138
T152 • T154 • T158
ATOMO
AT01 • AT02
AT04
TWIN
TWIN 2 • TWIN 4
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Trasmettitori
See instructions sheet in the packa-
ge of the AF43SR radiofrequency card
see instructions on box

CH1
T1
T2
CH2
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1) Keep CH1 button pressed on the electronic card. The LED flashes ON and OFF.
2) Press the button on the transmitter you want memorised. The LED will stay ON to confirm memorisation is OK.
Flashing LED
LED on
CH1 = Channel for direct function command to gearmotor control panel ("open only" command / "open-close-invert" command o
"open-stop-close-stop", depending on selection made on DIP switches 2 and 3).
CH2 = Channel for direct commands to an accessory device connected on B1-B2.
3) Repeat the procedure from point 1 and 2 for the "CH2" button associating it to another transmitter button.
Memorisation

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10 Dismantling and disposal
CAME CANCELLI AUTOMATICI S.p.A. On its premises, CAME Cancelli Automatici S.p.A. implements a certified Environmental
Management System in compliance with the UNI EN ISO 14001 standard to ensure environmental protection.
Please help us to safeguard the environment. At CAME we believe this to be one of the fundamentals in its market operations and
development strategies. Just follow these short disposal instructions:
DISPOSING OF THE PACKAGING
The components of the packaging (i.e. cardboard, plastic, etc.) are solid urban waste and may be disposed of without much trouble,
simply by separating them for recycling.
Before proceeding it is always a good idea to check your local legislation on the matter.
DO NOT DISPOSE OF IN NATURE!
PRODUCT DISPOSAL
Our products are made up of various materials. Most of these (aluminium, plastic, iron, electric cables) are solid urban waste.
These can be disposed of at local solid waste management dumps or recycling plants.
Other components (i.e. electronic cards, remote control batteries, etc. ) may contain hazardous substances.
These must therefore be handed over the specially authorised disposal firms.
Before proceeding it is always a good idea to check your local legislation on the matter.
DO NOT DISPOSE OF IN NATURE!
MANUFACTURER'S STATEMENT
Pursuant to attachment II Aof the Directive 2006/95/CE
--- REGULATIONS ---
EN 60335-1 EN 61000-6
EN 60335-2 EN 61000-6
EN 13241-1
IMPORTANT WARNING!
Is is prohibited to operate the product/s, described in this statement, before total
completing and or incorporation, in full compliance to the measures of the 98/37/ CE
Low Tension Directive.
11 COMPLIANCE STATEMENT
MANAGING DIRECTOR
Mr. Gianni Michielan
Reference code to request an original copy: DDC L EN Z002
CAME Cancelli Automatici S.p.A.
via Martiri della Libertà, 15
31030 Dosson di Casier - Treviso - ITALY
tel [phone] - fax [phone]
internet: www.came.it - e-mail: [email protected]
Declares under law that the following garage door and gate automation products called:
ZL19NA
...comply with the essential requirements and pertinent provisions, established by the following Directives and
also comply with the appliccable parts of the reference Regulation standards listed below.
---DIRECTIVES---
2006/95/CE LOW VOLTAGE DIRECTIVE
2004/108/CE ELECTROMAGNETIC COMPATIBILITY DIRECTIVE

CAME
CAME
France
France
S.a.
S.a. FRANCE
7, Rue Des Haras
Z.i. Des Hautes Patures
92737
Nanterre Cedex
Nanterre Cedex
([phone]
([phone]
GERMANY
CAME Gmbh Seefeld
CAME Gmbh Seefeld
Akazienstrasse, 9
16356
Seefeld
Seefeld Bei Berlin
([phone]
([phone]
CAME Automatismes S.a.
CAME Automatismes S.a. FRANCE
3, Rue Odette Jasse
13015
Marseille
Marseille
([phone]
([phone]
U.A.E.
CAME Gulf Fze
CAME Gulf Fze
Office No: S10122a2o210
P.O. Box 262853
Jebel Ali Free Zone -
Dubai
Dubai
([phone]
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CAME Automatismos S.a.
CAME Automatismos S.a. SPAIN
C/juan De Mariana, N. 17-local
28045
Madrid
Madrid
([phone]
([phone]
RUSSIA
CAME Rus
CAME Rus
Umc Rus Llc
Umc Rus Llc
Ul. Otradnaya D. 2b, Str. 2, office 219
127273,
Moscow
Moscow
([phone]
([phone] (ext. 226)
CAME United Kingdom Ltd.
CAME United Kingdom Ltd. GREAT BRITAIN
Unit 3 Orchard Business Park
Town Street, Sandiacre
Nottingham
Nottingham - Ng10 5bp
([phone]
([phone]
PORTUGAL
CAME Portugal
CAME Portugal
Ucj Portugal Unipessoal Lda
Ucj Portugal Unipessoal Lda
Rua Liebig, nº 23
2830-141
Barreiro
Barreiro
([phone]
([phone]
CAME Group Benelux S.a.
CAME Group Benelux S.a. BELGIUM
Zoning Ouest 7
7860
Lessines
Lessines
([phone]
([phone]
INDIA
CAME India
CAME India
Automation Solutions Pvt. Ltd
Automation Solutions Pvt. Ltd
A - 10, Green Park
110016 -
New Delhi
New Delhi
([phone]/256
([phone]
CAME Americas Automation Llc
CAME Americas Automation Llc U.S.A
11345 NW 122nd St.
Medley
Medley, FL 33178
([phone]
([phone]
ASIA
CAME Asia Pacific
CAME Asia Pacific
60 Alexandra Terrace #09-09
Block C, The ComTech
118 502
Singapore
Singapore
([phone]
([phone]
CAME Gmbh
CAME Gmbh GERMANY
Kornwestheimer Str. 37
70825
Korntal
Korntal Munchingen Bei Stuttgart
([phone]
([phone]
CAME Cancelli Automatici S.p.a.
CAME Cancelli Automatici S.p.a. ITALY
Via Martiri Della Libertà, 15
31030
Dosson Di Casier
Dosson Di Casier (Tv)
([phone]
([phone]
Informazioni Commerciali 800 848095
ITALY
CAME Sud s.r.l.
CAME Sud s.r.l.
Via F. Imparato, 198
Centro Mercato 2, Lotto A/7
80146
Napoli
Napoli
([phone]
([phone]
CAME Service Italia S.r.l.
CAME Service Italia S.r.l. ITALY
Via Della Pace, 28
31030
Dosson Di Casier
Dosson Di Casier (Tv)
([phone]
([phone]
Assistenza Tecnica 800 295830
Assistenza Tecnica 800 295830
ITALY
CAME Global Utilities s.r.l.
CAME Global Utilities s.r.l.
Via E. Fermi, 31
20060
Gessate
Gessate (Mi)
([phone]
([phone]
01_2011
www.came.com www.came.it
English
English - Manual code
319U36
319U36 ver.
1.0
1.0 05/2011 © CAME cancelli automatici s.p.a.
The data and information in this manual may be changed at any time and without obligation on the part of Came Cancelli Automatici S.p.a. to notify said changes.